Versa-Matic E3 Parts list manual

Versa-Matic
E3 Non-Metallic Pumps
• Polypropylene
• PVDF
3" Elima-Matic Bolted Non-Metallic
with Metallic Center Section
E3
Service & Operating Manual
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
Original Instructions
北京崀润机电技术有限公司
010-52868858 13051480681 [email protected]

e3nmdlCsm-rev0712
www.versamatic.com
3 • Model E2 Non-Metallic Bolted
Performance
E3 - 3” Non-Metallic Bolted Pump – Metallic Center
ELASTOMERIC AND TPE FITTED
Flow Rate
Adjustable to ....... 0-238gpm(901lpm)
Port Size
Suction .......3"ANSI,150Class(DIN50)
 Discharge.....3"ANSI,150Class(DIN50)
Air Inlet ......................3/4"NPT
Air Exhaust ................... 1"NPT
Suction Lift
 Dry ........................20' (6.1 m)
Wet........................25'(7.6m)
Max Solid Size(Diameter)
........................0.71"(18mm)
Max Noise Level .............96 dB(A)
Shipping Weights
 Polypropylene ..........231 lbs (105 kg)
 PVDF .................315 lbs (143 kg)
NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at
ambient conditions. The use of other materials and varying hydraulic conditions may result in
deviations in excess of 5%.
DISCHARGE PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
MANIFOLD CAN
ROTATE ±90º
FROM VERTICAL
CENTERLINE
BOLT PATTERN IS
SYMMETRICAL ABOUT
CENTERLINES
AIR INLET
3/4” NPT
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
STANDARD INTEGRAL MUFFLER:
1” NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
Meters Feet
Discharge Head in PSI
0
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Displacement Per Stroke, 0.9 Gal. (3.41 L)
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
20 34
40 68
60 102
80 136
100 170
120 204
140 238
0
00
0
40
80
120
160
200
10
20
20
30
40
40
50
60
60
80
100
70
20 40
50 150 250 350 450 550 650 750 850
20 40 60 80 100
120
140
60 80 100 120 140 160 180 220200 240
1: PUMP SPECS
北京崀润机电技术有限公司
010-52868858 13051480681 [email protected]

e3nmdlCsm-rev0712
www.versamatic.com Model E2 Non-Metallic Bolted • 4
E3 Non-Metallic Bolted
Dimensionsininches(mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
Dimensional Drawings
DISCHARGE PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
MANIFOLD CAN
ROTATE ±90º
FROM VERTICAL
CENTERLINE
BOLT PATTERN IS
SYMMETRICAL ABOUT
CENTERLINES
AIR INLET
3/4” NPT
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
STANDARD INTEGRAL MUFFLER:
1” NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
DISCHARGE PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
MANIFOLD CAN
ROTATE ±90º
FROM VERTICAL
CENTERLINE
BOLT PATTERN IS
SYMMETRICAL ABOUT
CENTERLINES
AIR INLET
3/4” NPT
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
STANDARD INTEGRAL MUFFLER:
1” NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
Note: Porting Flanges are also available with
PN10 80mm DIN bolting conguration.
Dimension
Standard Pump
A
6 9/16"
6 9/16"
Pulse Output Kit
Sound Dampening Mufer
Mesh Mufer
13 3/4"
8 13/16"
Model Specic
1: PUMP SPECS
北京崀润机电技术有限公司
010-52868858 13051480681 [email protected]

e3nmdlCsm-rev0712
www.versamatic.com Model E2 Non-Metallic Bolted • 6
Installation And Start-Up
Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberofttingstoaminimum.Donotreducethesuctionline
diameter.
Air Supply
Connectthepumpairinlettoanairsupplywithsufcientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledto
insureairsupplypressuredoesnotexceedrecommendedlimits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
settodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineair
consumption.
Air Line Moisture
Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycan
bereducedbyusingapoint-of-useairdryer.
Air Inlet And Priming
Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairowasdesired.Ifopeningthevalve
increasescyclingrate,butdoesnotincreasetherateofow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefcientairowtopump
owratio.
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain Port
Shut-Off
Valve
Check
Valve
Air Inlet
Discharge
Unregulated Air
Supply to Surge
Suppressor
Pipe Connection
(Style Optional)
Flexible Connector
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port Pipe Connection
(Style Optional)
Flexible
Connector
Air Dryer
Filter Regulator
Note: Pipe weight should not be supported
by pump connections.
Muffler
(Optional Piped Exhaust)
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
1
2
3
Note: Surge Suppressor and
Pipingmustbesupportedafter
theexibleconnection.
CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
pumped, in the event of
a diaphragm failure.
Principle of Pump Operation
SUBMERGED ILLUSTRATION
UNIVERSAL ALL AODD
2: INSTAL & OP
北京崀润机电技术有限公司
010-52868858 13051480681 [email protected]

e3nmdlCsm-rev0712
www.versamatic.com Model E2 Non-Metallic Bolted • 8
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead(systempressuremeetsorexceedsair
supply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratio
atzeroow.
(Doesnotapplytohighpressure2:1units).
Air valve or intermediate gaskets installed incorrectly. Installgasketswithholesproperlyaligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate
/ Cycle
Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlube
freeoperation.
Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.cfmrequired).
Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.

Dischargelineisblockedorcloggedmanifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead(systempressuremeetsorexceedsair
supply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratio
atzeroow.
(Doesnotapplytohighpressure2:1units).
Blockedairexhaustmufer. Removemuferscreen,cleanorde-ice,andre-install.
Pumpeduidinairexhaustmufer. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragm
plateassembly.
Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorushanyobstructions.
Pump Cycles and Will
Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthe
checkvalvepocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
manifold).
Wornvalveballorvalveseat.Wornngersinvalveballcage(replacepart).Check
Chemical
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.

Suction line is blocked. Removeorushobstruction.Checkandclearallsuctionscreensorstrainers.
Excessivesuctionlift. Forliftsexceeding20’ofliquid,llingthechamberswithliquidwillprimethepump
inmostcases.
Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.
Pumpeduidinairexhaustmufer. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragm
plateassembly.
Pump Cycles Running
Sluggish/Stalling,
Flow Unsatisfactory
Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlube
freeoperation.
Icing. Removemuferscreen,de-ice,andre-install.Installapointofuseairdrier.
Clogged manifolds. Cleanmanifoldstoallowproperairow
Deadhead(systempressuremeetsorexceedsair
supply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratio
atzeroow.
(Doesnotapplytohighpressure2:1units).
Cavitation on suction side. Check suction (move pump closer to product).
Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.
Excessivesuctionlift. Forliftsexceeding20’ofliquid,llingthechamberswithliquidwillprimethepump
inmostcases.
Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingtheuidbyfast
cycling.
Undersizedsuctionline. Meetorexceedpumpconnections.
Restrictiveorundersizedairline. Install a larger air line and connection.
Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.
Suction line is blocked. Removeorushobstruction.Checkandclearallsuctionscreensorstrainers.
Pumpeduidinairexhaustmufer. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragm
plateassembly.
Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthe
checkvalvepocket.
Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.
Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersof
aircanbedangerous.
Product Leaking
Through Exhaust
Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistance
Chartforcompatibility
withproducts,cleaners,temperaturelimitationsandlubrication.
Premature Diaphragm
Failure
Cavitation. Enlargepipediameteronsuctionsideofpump.
Excessiveoodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduce
inletpressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperature
limitations
and lubrication.
Incorrectdiaphragmplatesorplatesonbackwards,
installedincorrectlyorworn.
CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouter
plateshavenotbeen
worntoasharpedge.
Unbalanced Cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,llingthechamberswithliquidwillprimethepump
inmostcases.
Undersizedsuctionline. Meetorexceedpumpconnections.
Pumpeduidinairexhaustmufer. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragm
plateassembly.
Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.
Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthe
checkvalvepocket.
Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.

Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.
Composite Repair Parts Drawing
**MUFFLER OPTION
*OVERLAY OPTION
General Model Specic
3: EXP VIEW
北京崀润机电技术有限公司
010-52868858 13051480681 [email protected]