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Versa-Matic E4 Series Parts list manual

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E4
1 1/2" Elima-Matic Bolted
with Metal Center Section
E4 Metal Pumps
• Stainless Steel
• Hastalloy
VERSAMATIC®
Warren Rupp, Inc. • A Unit of IDEX Corporation
© Copyright 2019
Warren Rupp, Inc. All rights reserved
SERVICE & OPERATING MANUAL
ORIGINAL INSTRUCTIONS
800 North Main Street, Mansfield, OH 44902 USA
Phone: (419) 526-7296 • www.versamatic.com
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
e4mdlAsmMB-rev1219
www.versamatic.com
1• Model E4 Bolted Metal
IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Plastic pumps and plastic components are not UV stabilized.
Ultraviolet radiation can damage these parts and negatively af-
fect material properties. Do not expose to UV light for extended
periods of time.
In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure
during operation. Make certain that all fasteners and piping
connections are in good condition and are reinstalled properly
during reassembly.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.
Safety Information
WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.
Use safe practices when lifting
kg
WARNING
The use of non-OEM replacement parts will void (or negate)
agency certications, including CE, ATEX, CSA, 3A and EC1935
compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.
ATEX Pumps - Conditions For Safe Use
1. Ambient temperature range is as speci ed in tables 1 & 2 on the next page
2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in
accordance with local electrical codes
3. Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the
pumps may be subjected to oil, greases and hydraulic liquids.
4. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,
as de ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fl uids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.
UNIVERSAL ALL AODD
e4mdlAsmMB-rev1219
www.versamatic.com Model E4 Bolted Metal • 2
Temperature Tables
Ambient Temperature
Range [°C]
Process Temperature
Range [°C]
Temperature
Class
Maximum Surface
Temperature [°C]
-20°C to +60°C
-20°C to +80°C T5 T100°C
-20°C to +108°C T4 T135°C
-20°C to + 160°C T3 T200°C
-20°C to +177°C (225°C) T2
Table 1. Category 2 ATEX Rated Pumps
Ambient Temperature
Range [°C]
Process Temperature
Range [°C]
-20°C to +60°C -20°C to +150°C
Table 2. Category M2 ATEX Rated Pumps for Mining
Note: The ambient temperature range and the process temperature range should not exceed the operating
temperature range of the applied plastic parts as listed in the manuals of the pumps.
e4mdlAsmMB-rev1219
www.versamatic.com
3• Model E4 Bolted Metal
Table of Contents
SECTION 1: PUMP SPECIFICATIONS..............1
• Nomenclature
• Performance
• Materials
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION ...9
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting
SECTION 3: EXPLODED VIEW........................12
• Composite Drawings
• Parts List
• Materials Code
SECTION 4: WARRANTY & CERTIFICATES ..15
• Warranty
• EU Declaration of Conformity - Machinery Directive
• EU Declaration of Conformity - ATEX Directive
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END
e4mdlAsmMB-rev1219
www.versamatic.com Model E4 Bolted Metal • 4
Explanation of Pump Nomenclature
*More than one option may be specied for a particular pump model.
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material
E Elima-Matic 61/4" AAluminum AAluminum 1 Neoprene
UUltra-Matic 83/8" CCast Iron SStainless Steel 2Nitrile (Nitrile)
VV-Series 51/2" SStainless Steel PPolypropylene 3 FKM (Fluorocarbon)
73/4" HAlloy C GGroundable Acetal 4EPDM
11" PPolypropylene ZPTFE-coated Aluminum 5PTFE
41-1/4" or 1-1/2" KKynar JNickel-plated Aluminum 6Santoprene XL
22" GGroundable Acetal CCast Iron 7Hytrel
33" BAluminum (screen mount) Q Epoxy-Coated Aluminum YFDA Santoprene
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options
RRugged 1Neoprene 1 Neoprene 9Bolted BBSP Tapered Thread
DDome 2 Nitrile 2Nitrile 0Clamped CP Center Port
XThermo-Matic 3(FKM) Fluorocarbon 3(FKM) Fluorocarbon ATEX ATEX Compliant
TTef-Matic (2-piece) 4EPDM 4EPDM Design Level FP Food Processing
BVersa-Tuff (1-piece) 5PTFE 5PTFE A SP Sanitary Pump
FFUSION (one-piece 6 Santoprene XL 6Santoprene XL C HP High Pressure
integrated plate) 7Hytrel 7Hytrel OE Original Elima-Matic
8 Polyurethane 8Polyurethane FFlap Valve
AAcetal AAluminum w/ PTFE O-Rings HD Horizontal Discharge
SStainless Steel SStainless Steel w/ PTFE O-Rings 3A 3-A Certied
YFDA Santoprene CCarbon Steel w/ PTFE O-Rings UL UL Listed
HAlloy C w/ PTFE O-Rings OB Oil Bottle
TPTFE Encapsulated Silicone O-Rings
YFDA Santoprene
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Valve Seat Material/Valve Seat O-Ring Material
Construction Design
Design Level
Options (if applicable)
Your Serial #: (ll in from pump nameplate) _____________________________________
Model #:
__ __ __ __ __ __ __ __ __ __ __ __ __
(ll in from pump
nameplate)
Your Model #:
1: PUMP SPECS
e4mdlAsmMB-rev1219
www.versamatic.com
5• Model E4 Bolted Metal
Materials
Material Prole: Operating
Temperatures:
Max. Min.
Conductive Acetal: Tough, impact resistant, ductile. Good
abrasion resistance and low friction surface. Generally inert, with
good chemical resistance except for strong acids and oxidizing
agents.
190°F
88°C
-20°F
-29°C
EPDM: Shows very good water and chemical resistance. Has
poor resistance to oils and solvents, but is fair in ketones and
alcohols.
280°F
138°C
-40°F
-40°C
FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and sovents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F) will attack FKM.
350°F
177°C
-40°F
-40°C
Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.
220°F
104°C
-20°F
-29°C
Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.
200°F
93°C
-10°F
-23°C
Nitrile: General purpose, oil-resistant. Shows good solvent, oil,
water and hydraulic uid resistance. Should not be used with
highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.
190°F
88°C
-10°F
-23°C
Nylon: 6/6 High strength and toughness over a wide
temperature range. Moderate to good resistance to fuels, oils
and chemicals.
180°F
82°C
32°F
0°C
Polypropylene: A thermoplastic polymer. Moderate tensile
and ex strength. Resists stong acids and alkali. Attacked by
chlorine, fuming nitric acid and other strong oxidizing agents.
180°F
82°C
32°F
0°C
PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with
excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.
250°F
121°C
0°F
-18°C
Santoprene®: Injection molded thermoplastic elastomer with
no fabric layer. Long mechanical ex life. Excellent abrasion
resistance.
275°F
135°C
-40°F
-40°C
UHMW PE: A thermoplastic that is highly resistant to a broad
range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.
180°F
82°C
-35°F
-37°C
Urethane: Shows good resistance to abrasives. Has poor
resistance to most solvents and oils.
150°F
66°C
32°F
0°C
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;
molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated
temperatures.
220°F
104°C
-35°F
-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.
Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specic applications, always consult the Chemical Resistance Chart.
Note: This document is a high level guide. Please be aware that not all model and or material
combinations are possible for all sizes. Please consult factory or your distributor for specic details.
CAUTION! Operating temperature limitations are as follows:
MODEL SPECIFIC UNIVERSAL ALL AODD
1: PUMP SPECS
e4mdlAsmMB-rev1219
www.versamatic.com Model E4 Bolted Metal • 6
Performance
E4 1 1/2" Bolted Metal Pump
PTFE Fitted
Flow Rate
Adjustable to ........ 0-66 gpm (249 lpm)
Port Size
Suction .................. 1 1/2" Flange
Discharge................ 1 1/2" Flange
Air Inlet ......................1/2" NPT
Air Exhaust ..................3/4" NPT
Suction Lift
Dry ........................10' (3.1 m)
Wet........................20' (6.1 m)
Max Solid Size (Diameter)
......................3/16" (4.76 mm)
Shipping Weights
Stainless Steel ...........65 lbs (29.5 kg)
NOTE: Performance based on the following: PTFE tted pump, ooded suction, water at ambient
conditions. The use of other materials and varying hydraulic conditions may result in deviations in
excess of 5%.
E4 1 1/2" Bolted Metal Pump
ELASTOMERIC AND TPE FITTED
Flow Rate
Adjustable to ........ 0-73 gpm (276 lpm)
Port Size
Suction .................. 1 1/2" Flange
Discharge................ 1 1/2" Flange
Air Inlet ......................1/2" NPT
Air Exhaust ..................3/4" NPT
Suction Lift
Dry ........................15' (4.6 m)
Wet........................25' (7.6 m)
Max Solid Size (Diameter)
......................3/16" (4.76 mm)
Shipping Weights
Stainless Steel ...........65 lbs (29.5 kg)
NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at
ambient conditions. The use of other materials and varying hydraulic conditions may result in
deviations in excess of 5%.
Discharge Head in PSI
0
140
120
100
80
60
40
20
0
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Capacity Per Stroke, 0.24 Gal. (0.91 L)
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
5 8.5
10 17
20 34
30 51
40 68
50 85
60 101.9
0 10
40 80 120 160 200 240 280
Meters Feet
00
40
80
120
160
200
240
280
320
10
20
30
40
50
60
80
90
70
0
1
2
3
4
5
6
7
8
9
10
BAR 20 30 40 50 60 70 80
5
10
20 30
40
50
60
Discharge Head in PSI
0
140
120
100
80
60
40
20
0
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Displacement Per Stroke, 0.15 Gal. (0.57 L)
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
5 8.5
10 17
20 34
30 51
40 68
50 85
60 101.9
70 118.9
0 2010 4030 50 60 70
Meters Feet
00
40
80
120
160
200
240
280
320
10
20
30
40
50
60
80
90
70
0
1
2
3
4
5
6
7
8
9
10
BAR
50 100 150 200 250
70
60
50
40
30
20
10
5
1: PUMP SPECS
e4mdlAsmMB-rev1219
www.versamatic.com
7• Model E4 Bolted Metal
Dimensional Drawings
E4 Bolted Metal (Horizontal Discharge)
Dimensions in inches (metric dimensions in brackets)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
7.00
178
5.94
151
8.78
223
4X
.44
11
10.28
261
1.50
38
13.20
335
3.13
79
17.43
443
20.18
512
DISCHARGE PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
2.82
72
6.27
159
11.30
287
7.24
184
2.82
72
12.21
310
5.92
150
1/2" NPT
AIR INLET
3/4" NPT
AIR EXHAUST
SUCTION PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
7.00
178
5.94
151
8.78
223
4X
.44
11
10.28
261
1.50
38
13.20
335
3.13
79
17.43
443
20.18
512
DISCHARGE PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
2.82
72
6.27
159
11.30
287
7.24
184
2.82
72
12.21
310
5.92
150
1/2" NPT
AIR INLET
3/4" NPT
AIR EXHAUST
SUCTION PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
Model Specic
1: PUMP SPECS
e4mdlAsmMB-rev1219
www.versamatic.com Model E4 Bolted Metal • 8
Dimensional Drawings
E4 Bolted Metal (Vertical Discharge)
Dimensions in inches (metric dimensions in brackets)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
7.00
178
5.94
151
8.78
223
4X
.44
11
10.28
261
1.50
38
3.13
79
13.19
335
20.24
514
DISCHARGE PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
2.82
72
6.27
159
11.30
287
7.24
184
12.21
310
5.92
150
1/2" NPT
AIR INLET
3/4" NPT
AIR EXHAUST
SUCTION PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
7.00
178
5.94
151
8.78
223
4X
.44
11
10.28
261
1.50
38
3.13
79
13.19
335
20.24
514
DISCHARGE PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
2.82
72
6.27
159
11.30
287
7.24
184
12.21
310
5.92
150
1/2" NPT
AIR INLET
3/4" NPT
AIR EXHAUST
SUCTION PORT
1 1/2" ANSI / 40mm DIN
STYLE FLANGE
1: PUMP SPECS
e4mdlAsmMB-rev1219
www.versamatic.com
9• Model E4 Bolted Metal
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.
The main directional (air) control valve ①distributes
compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm
②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.
As inner chamber pressure (P1) exceeds liquid chamber
pressure (P2), the rod ⑤connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or ap)⑥orientation.
The pump primes as a result of the suction stroke. The
suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the uid
through the suction piping and across the suction side check
valve and into the outer uid chamber ⑦.
Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
stroke. The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
Principle of Pump Operation
SAFE AIR
EXHAUST
DISPOSAL
AREA
PUMP INSTALLATION AREA
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
MUFFLER
MUFFLER
SUBMERGED ILLUSTRATION
Pump can be submerged if the pump materials of construction
are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the pumped product
source is at a higher level than the pump (ooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
Air Line
Discharged
Fluid
Discharge
Stroke Suction
Stroke
Primed
Fluid
MODEL SPECIFIC
2: INSTAL & OP