Versa-Matic E2 Parts list manual

E2
2" Elima-Matic Bolted Flap Pump
with Plastic Center Section
E2 Plastic Pumps
• Polypropylene
SERVICE & OPERATING MANUAL
ORIGINAL INSTRUCTIONS
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Plastic pumps and plastic components are not UV stabilized.
Ultraviolet radiation can damage these parts and negatively af-
fect material properties. Do not expose to UV light for extended
periods of time.
In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure
during operation. Make certain that all fasteners and piping
connections are in good condition and are reinstalled properly
during reassembly.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.
Safety Information
WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.
Use safe practices when lifting
kg
WARNING
The use of non-OEM replacement parts will void (or negate)
agency certications, including CE, ATEX, CSA, 3A and EC1935
compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.
UNIVERSAL ALL AODD
1• Model E2 Bolted Plastic Flap

Table of Contents
SECTION 1: PUMP SPECIFICATIONS..............1
• Nomenclature
• Materials
• Performance
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION ...8
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting
SECTION 3: EXPLODED VIEW........................11
• Composite Drawings
• Parts List
• Material Codes
SECTION 4: AIR END ......................................14
• Air Distribution Valve Assembly
• Pilot Valve Assembly
• Intermediate Assembly
SECTION 5: WET END.....................................18
• Diaphragm Drawings
• Diaphragm Servicing
SECTION 6: WARRANTY & CERTIFICATES ..20
• Warranty
• EU Declaration of Conformity - Machinery Directive
• EU Declaration of Conformity - ATEX Directive
*More than one option may be specied for a particular pump model.
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Seat
Construction Design
Design Level
Options (if applicable)
Your Serial #: (ll in from pump nameplate) _____________________________________
Model #:
__ __ __ __ __ __ __ __ __ __ __ __ __
(ll in from pump
nameplate)
Your Model #:
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material
EElima-Matic 22” PPolypropylene PPolypropylene 1Neoprene
2Nitrile
3FKM (Fluorocarbon)
4EPDM
6Santoprene XL
7Hytrel
Diaphragm Series Valve Flap Material Valve Seat Construction Design Miscellaneous Options
RRugged 1Neoprene SStainless Steel 9Bolted BBSP Tapered Thread
XThermo-Matic 2 Nitrile F Flap Valve Pump
4EPDM N NPT Tapered Thread
7Hytrel
Design Level
A
Explanation of Pump Nomenclature
Model E2 Bolted Plastic Flap • 32 • Model E2 Bolted Plastic Flap
1: PUMP SPECS 1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END

Materials
Material Prole: Operating
Temperatures:
Max. Min.
Conductive Acetal: Tough, impact resistant, ductile. Good
abrasion resistance and low friction surface. Generally inert, with
good chemical resistance except for strong acids and oxidizing
agents.
190°F
88°C
-20°F
-29°C
EPDM: Shows very good water and chemical resistance. Has
poor resistance to oils and solvents, but is fair in ketones and
alcohols.
280°F
138°C
-40°F
-40°C
FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and sovents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F) will attack FKM.
350°F
177°C
-40°F
-40°C
Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.
220°F
104°C
-20°F
-29°C
Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.
200°F
93°C
-10°F
-23°C
Nitrile: General purpose, oil-resistant. Shows good solvent, oil,
water and hydraulic uid resistance. Should not be used with
highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.
190°F
88°C
-10°F
-23°C
Nylon: 6/6 High strength and toughness over a wide
temperature range. Moderate to good resistance to fuels, oils
and chemicals.
180°F
82°C
32°F
0°C
Polypropylene: A thermoplastic polymer. Moderate tensile
and ex strength. Resists stong acids and alkali. Attacked by
chlorine, fuming nitric acid and other strong oxidizing agents.
180°F
82°C
32°F
0°C
PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with
excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.
250°F
121°C
0°F
-18°C
Santoprene®: Injection molded thermoplastic elastomer with
no fabric layer. Long mechanical ex life. Excellent abrasion
resistance.
275°F
135°C
-40°F
-40°C
UHMW PE: A thermoplastic that is highly resistant to a broad
range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.
180°F
82°C
-35°F
-37°C
Urethane: Shows good resistance to abrasives. Has poor
resistance to most solvents and oils.
150°F
66°C
32°F
0°C
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;
molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated
temperatures.
220°F
104°C
-35°F
-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.
Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specic applications, always consult the Chemical Resistance Chart.
Note: This document is a high level guide. Please be aware that not all model and or material
combinations are possible for all sizes. Please consult factory or your distributor for specic details.
CAUTION! Operating temperature limitations are as follows:
0 20 40 60 80 100 120 140
100 200 300 400 500 6000
100
80
60
40
20
0
0
1
2
3
4
5
6
7
30
20
25
10
15
5
9.1
6
7.6
3
4.5
1.5
160
CAPACITY
Liters per minute
HEAD
U.S. Gallons per minute
BAR
PSI
NPSHR
METERS FEET
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
10 (17) 20 (34)
40 (68)
50 (85)
60 (102)
30 (51)
100 PSI (6.8 Bar)
60 PSI (4.08 Bar)
20 PSI (1.36 Bar) Air Inlet Pressure
40 PSI (2.72 Bar)
80 PSI (5.44 Bar)
E2 Plastic 2" Bolted Flap Pump
Flow Rate
Adjustable to ......0-150 gpm (0-567 lpm)
Port Size
- 2" ANSI / DIN Flange
- 2" Female NPT
- 2" Female BSP
Air Inlet ......................3/4" NPT
Air Exhaust ................... 1" NPT
Suction Lift
Dry:
Elastomer...................19' (5.8 m)
Sanotprene..................15' (4.6 m)
Wet........................24' (7.3 m)
Max Solid Size (Diameter)
.......................1.8" (45.7 mm)
Max Noise Level .............89 dB(A)
Weights
Pump ...................53 lbs. (24 kg)
Shipping Weight...........70 lbs. (32 kg)
MODEL SPECIFIC UNIVERSAL ALL AODD
4• Model E2 Bolted Plastic Flap
1: PUMP SPECS

Dimensional Drawings
E2 Plastic Bolted Flap - Flanged Manifold
Dimensions in inches (metric dimensions in brackets)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
SAFE AIR
EXHAUST
DISPOSAL
AREA
PUMP INSTALLATION AREA
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
MUFFLER
MUFFLER
SUBMERGED ILLUSTRATION
IMPORTANT
When the pumped product source is at a higher
level than the pump (ooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
22.36
568
4X .57
15
3.50
89
29.20
742
.78 X .87 SLOTTED
UNIVERSAL FLANGE FITS ANSI 125# CONNECTION
OR PN10 50MM DIN CONNECTION
A
B
2X 3.77
96
11.25
286
19.03
483
.78 X .87 SLOTTED
UNIVERSAL FLANGE FITS ANSI 125# CONNECTION
OR PN10 50MM DIN CONNECTION
.60
15
8.90
226
12.03
306
4.94
125
14.15
360
10.75
273
AIR INLET
3/4 NPT
MUFFLER 1" NPT EXHAUST PORT FOR
OPTIONAL MUFFLER STYLES OR PIPING
EXAUST AIR IN SUBMERGED APPLICATIONS
E2PPxxxx9A-F
DIMENSIONAL TOLERANCE .13 [3]
MUFFLER OPTION DIM "A" DIM "B"
INTEGRAL MUFFLER 6.88 [175] 12.65 [321]
E2 Plastic Bolted Flap Non-Metallic
Dimensions in Inches [ ] in Millimeters. Dimensional tolerance: +/- 1/8" [ ] +/- 3mm
Dimensional Drawings
SAFE AIR
EXHAUST
DISPOSAL
AREA
PUMP INSTALLATION AREA
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
MUFFLER
MUFFLER
SUBMERGED ILLUSTRATION
IMPORTANT
When the pumped product source is at a higher
level than the pump (ooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
29.70
754
20.89
531
2X .13
3
2.00
51
9.78
248
17.56
446
3.00
76
3.00
76
SUCTION
PORT
2" NPT
2" BSPT
DISCHARGE PORT
2" FNPT
2" BSPT
12.02
305
4X
.41
10
9.00
229
AIR INLET
3/4 NPT
STANDARD ENCAPSULATED
MUFFLER 1" NPT EXHAUST PORT FOR
OPTIONAL MUFFLER STYLES OR PIPING
EXAUST AIR IN SUBMERGED APPLICATIONS
DIMENSIONAL TOLERANCE .13 [3]
MUFFLER OPTION DIM "A" DIM "B"
INTEGRAL MUFFLER 6.88 [175] 12.65 [321]
Dim A
Dim B
E2PPxxxx9A-B or -N
Model Specic
Model E2 Bolted Plastic Flap • 65 • Model E2 Bolted Plastic Flap
1: PUMP SPECS 1: PUMP SPECS

Air-Operated Double Diaphragm (AODD) pumps are powered by compressed
air or nitrogen.
The main directional (air) control valve ①distributes compressed air to
an air chamber, exerting uniform pressure over the inner surface of the
diaphragm
②. At the same time, the exhausting air ③ from behind the
opposite diaphragm is directed through the air valve assembly(s) to an
exhaust port ④.
As inner chamber pressure (P1) exceeds liquid chamber pressure (P2),
the rod ⑤connected diaphragms shift together creating discharge on one
side and suction on the opposite side. The discharged and primed liquid’s
directions are controlled by the check valves (ball or ap)⑥orientation.
The pump primes as a result of the suction stroke. The suction stroke lowers
the chamber pressure (P3) increasing the chamber volume. This results in
a pressure differential necessary for atmospheric pressure (P4) to push the
uid through the suction piping and across the suction side check valve and
into the outer uid chamber ⑦.
Suction (side) stroking also initiates the reciprocating (shifting, stroking
or cycling) action of the pump. The suction diaphragm’s movement is
mechanically pulled through its stroke. The diaphragm’s inner plate makes
contact with an actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the opposite end
of the main directional air valve, redirecting the compressed air to the
opposite inner chamber.
Principle of Pump Operation
MODEL SPECIFIC
Model E2 Bolted Plastic Flap • 7
2: INSTAL & OP

Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate
/ Cycle
Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.
Pump Cycles and Will
Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
manifold).
Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running
Sluggish/Stalling,
Flow Unsatisfactory
Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.
Clogged manifolds. Clean manifolds to allow proper air ow
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking
Through Exhaust
Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm
Failure
Cavitation. Enlarge pipe diameter on suction side of pump.
Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
installed incorrectly or worn.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
Recommended Installation Guide
1 Surge Suppressor
Flexible Connector
Pipe Connection
(Style Optional)
Shut-Off Valve
Pressure Gauge
Drain Port
Muffler
(Optional Piped Exhaust)
Flexible
Connection
3 Dryer
Unregulated Air
Supply to Surge
Suppressor
Shut Off
Valve
Flexible Connector
Pipe Connection
(Style Optional
Drain Port
Shut-Off
Valve
Compound
Gauge
Suction Port
Discharge Port
Air Inlet
2 Filter Regulator
4 Lubricator
Check Valve
Note : Surge Suppressor and
Piping, including air line,
must be supported after
the flexible connections.
Installation And Start-Up
Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line
diameter.
Air Supply
Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.
Air Line Moisture
Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.
Air Inlet And Priming
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve
increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump
ow ratio.
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
4. Lubricator
CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
pumped, in the event of
a diaphragm failure.
UNIVERSAL ALL AODD UNIVERSAL ALL AODD, EXCEPT FLAP
Model E2 Bolted Plastic Flap • 98 • Model E2 Bolted Plastic Flap
2: INSTAL & OP 2: INSTAL & OP

20
36
5
19
26 51
14
51 10
44
17
48
45
32
35
6
40
11
49
24
2
12
4
14
51
22
1
50
16
25
43
9
41
15
51 29
51
29
18
40 42 28
8
23
OPTIONAL 90
ROTATION
26
34
12
13
27
27 40
3
437 31 739
46 47 21
33 38 30
Composite Repair Parts Drawing
Item Part Number Description Qty
1 ** 031.140.000 Air Valve Assembly (Integral Mu󰀪er) 1
031.141.000 Air Valve Assembly (No Mu󰀪er) 1
2 095.110.558 Pilot Valve Assembly 1
3 114.024.551 Intermediate Assembly 1
4 115.179.552 Bracket, Foot 2
5 115.177.115 Bracket, Hanging 2
6 132.035.360 Bumper 2
7 135.034.506 Bushing, Plunger 2
8 165.118.551 Cap, Air Inlet 1
9 165.148.551 Cap, Clean Out 2
10 170.018.115 Capscrew, Hex-Hd, 3/8-16 x 1 1/4 4
11 170.069.115 Capscrew, Hex-Hd, 5/16-18 x 1 3/4 4
12 170.083.115 Capscrew, Hex-Hd, 3/8-16 x 3 3/4 12
13 170.129.115 Capscew, Hex-Hd, 3/8-16 x 2 3/4 4
14 170.130.115 Capscrew, Hex-Hd, 3/8-16 x 3 16
15 171.015.115 Capscrew, Flat-Hd, 3/8-16 x 7/8 8
16 171.053.115 Capscrew, Socket-Hd, 3/8-16 x 2 1/2 4
17 171.102.110B CAPSCREW, Socket Hd, 3/8-16 x .63 16
18 196.217.551 Chamber, Inner 2
19 196.218.552 Chamber, Outer 2
20 286.007.360 Diaphragm, Buna-N 2
286.007.363 Diaphragm, Fluorocarbon FKM 2
286.007.364 Diaphragm, EPDM 2
286.007.365 Diaphragm, Neoprene 2
286.007.354 Diaphragm, Santoprene 2
286.007.356 Diaphragm, Hytrel 2
21 338.005.360 Flap Valve, Buna-N 4
338.005.363 Flap Valve, Fluorocarbon FKM 4
338.005.364 Flap Valve, EPDM 4
338.005.365 Flap Valve, Neoprene 4
338.010.356 Flap Valve, Hytrel 4
338.010.357 Flap Valve, Urethane 4
22 360.093.360 Gasket, Main Air Valve 1
23 360.103.360 Gasket, Pilot Valve 1
24 360.104.360 Gasket, Air Inlet Cap 1
25 360.105.360 Gasket, Inner Chamber 2
26 405.013.551 Handle 2
27 518.225.552 Manifold 2
28 535.099.000 Plate, Name 2
29 545.005.115 Nut, Hex 24
30 547.002.110 Nut, Stop 8
31 560.001.360 O-ring 2
32 560.213.360 O-ring, Buna-N 2
560.213.363 O-ring, Fluorocarbon FKM 2
560.213.364 O-ring, EPDM 2
560.213.365 O-ring, Neoprene 2
33 570.001.360 Hinge Pad, Buna-N 4
570.001.363 Hinge Pad, Fluorocarbon FKM 4
570.001.364 Hinge Pad, EPDM 4
570.001.365 Hinge Pad, Neoprene 4
34 570.009.360 Pad, Wear, Buna-N 2
570.009.363 Pad, Wear, Fluorocarbon FKM 2
570.009.364 Pad, Wear, EPDM 2
570.009.365 Pad, Wear, Neoprene 2
35 612.195.157 Plate, Inner Diaphragm 2
36 612.225.552 Plate, Outer Diaphragm (with stud) 2
37 620.007.114 Pin, Plunger 2
38 670.005.110 Retainer, Flap Valve 4
39 675.042.115 Ring, Retaining 2
40 675.073.360 Ring Sealing, Buna-N 4
675.073.363 Ring Sealing, Fluorocarbon FKM 4
675.073.364 Ring Sealing, EPDM 4
675.073.365 Ring Sealing, Neoprene 4
Composite Repair Parts List Flanged Manifold
LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specic to the material codes.
**Air End Kit does not include entire air valves assembly. It includes
replacement sleeve and spool set, plus o-rings.
Item Part Number Description Qty
41 685.059.120 Rod, Diaphragm 1
42 710.021.115 Screw, Pan Head 4
43 720.004.360 Seal, U-cup 2
44 720.076.360 Seal, Clean Out Cap, Buna-N 2
720.076.363 Seal, Clean Out Cap, Fluorocarbon FKM 2
720.076.364 Seal, Clean Out Cap, EPDM 2
720.076.365 Seal, Clean Out Cap, Neoprene 2
45 720.077.360 Seal, Seat, Buna-N 2
720.077.363 Seal, Seat, Fluorocarbon FKM 2
720.077.364 Seal, Seat, EPDM 2
720.077.365 Seal, Seat, Neoprene 2
46 722.129.110 Seat, Check Valve (includes studs) 4
47 807.018.110 Stud 8
48 900.004.110 Washer, Lock 5/16 16
49 901.038.115 Washer, Flat 5/16 4
50 901.048.115 Washer, Flat 3/8 4
51 901.052.115 Washer, Flat 3/8 56
General Model Specic MODEL SPECIFIC
Model E2 Bolted Plastic Flap • 1110 • Model E2 Bolted Plastic Flap
3: EXP VIEW 3: EXP VIEW

Composite Repair Parts Drawing
19
35
5
18
25 50
13
50 10
43
16
47
44
31
34
6
26 39
11
48
23
2
12
4
13
50
21
1
49
15
24
42
9
40
14
50 28
50
28
17
39 41 27
8
22
OPTIONAL 90
ROTATION
25
33
36
3
30 738
45 46 20
32 37 29
Torque:
120 in-lbs.
(13 N-m)
Torque:
120 in-lbs.
(13 N-m)
Torque:
150 in-lbs.
(16.9 N-m) Torque:
480 in-lbs.
(54 N-m)
Torque:
150 in-lbs.
(16.9 N-m)
Torque:
220 in-lbs.
(24 N-m)
Torque:
220 in-lbs.
(24 N-m)
Item #14: use 242 Loctite or equivalent anaerobic adhesive during installation
Item #16: use 242 Loctite or equivalent anaerobic adhesive during installation
Item #46: if studs are replaced use 277 Loctite or equivalent anaerobic adhesive during installation
Item Part Number Description Qty
1 ** 031.140.000 Air Valve Assembly (Integral Mu󰀪er) 1
031.141.000 Air Valve Assembly (No Mu󰀪er) 1
2 095.110.558 Pilot Valve Assembly 1
3 114.024.551 Intermediate Assembly 1
4 115.174.115 Bracket, Foot 2
5 115.177.115 Bracket, Hanging 2
6 132.035.357 Bumper 2
7 135.034.506 Bushing, Plunger 2
8 165.118.551 Cap, Air Inlet 1
9 165.148.551 Cap, Clean Out 2
10 170.018.115 Capscrew, Hex-Hd, 3/8-16 x 1 1/4 4
11 170.069.115 Capscrew, Hex-Hd, 5/16-18 x 1 3/4 4
12 170.129.115 Capscew, Hex-Hd, 3/8-16 x 2 3/4 8
13 170.130.115 Capscrew, Hex-Hd, 3/8-16 x 3 24
14 171.015.115 Capscrew, Flat-Hd, 3/8-16 x 7/8 8
15 171.053.115 Capscrew, Socket-Hd, 3/8-16 x 2 1/2 4
16 171.102.110 CAPSCREW, Socket Hd, 5/16 -18 x .63 16
17 196.217.551 Chamber, Inner 2
18 196.218.552 Chamber, Outer 2
19 286.007.360 Diaphragm, Buna-N 2
286.007.363 Diaphragm, Fluorocarbon FKM 2
286.007.364 Diaphragm, EPDM 2
286.007.365 Diaphragm, Neoprene 2
286.007.354 Diaphragm, Santoprene 2
286.007.356 Diaphragm, Hytrel 2
20 338.005.360 Flap Valve, Buna-N 4
338.005.363 Flap Valve, Fluorocarbon FKM 4
338.005.364 Flap Valve, EPDM 4
338.005.365 Flap Valve, Neoprene 4
338.010.356 Flap Valve, Hytrel 4
338.010.357 Flap Valve, Urethane 4
21 360.093.360 Gasket, Main Air Valve 1
22 360.103.360 Gasket, Pilot Valve 1
23 360.104.360 Gasket, Air Inlet Cap 1
24 360.105.360 Gasket, Inner Chamber 2
25 405.013.551 Handle 2
26 518.222.552 Manifold 2
518.222.552 E Manifold 2
27 535.099.000 Plate, Name 2
28 545.005.115 Nut, Hex 24
29 547.002.110 Nut, Stop 8
30 560.001.360 O-ring 2
31 560.213.360 O-ring, Buna-N 2
560.213.363 O-ring, Fluorocarbon FKM 2
560.213.364 O-ring, EPDM 2
560.213.365 O-ring, Neoprene 2
32 570.001.360 Hinge Pad, Buna-N 4
570.001.363 Hinge Pad, Fluorocarbon FKM 4
570.001.364 Hinge Pad, EPDM 4
570.001.365 Hinge Pad, Neoprene 4
33 570.009.360 Pad, Wear, Buna-N 2
570.009.363 Pad, Wear, Fluorocarbon FKM 2
570.009.364 Pad, Wear, EPDM 2
570.009.365 Pad, Wear, Neoprene 2
34 612.195.157 Plate, Inner Diaphragm 2
35 612.225.552 Plate, Outer Diaphragm (with stud) 2
36 620.007.114 Pin, Plunger 2
37 670.005.110 Retainer, Flap Valve 4
38 675.042.115 Ring, Retaining 2
39 675.073.360 Ring Sealing, Buna-N 4
675.073.363 Ring Sealing, Fluorocarbon FKM 4
675.073.364 Ring Sealing, EPDM 4
675.073.365 Ring Sealing, Neoprene 4
Composite Repair Parts List
LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specic to the material codes.
**Air End Kit does not include entire air valves assembly. It includes
replacement sleeve and spool set, plus o-rings.
Item Part Number Description Qty
40 685.059.120 Rod, Diaphragm 1
41 710.021.115 Screw, Pan Head 4
42 720.004.360 Seal, U-cup 2
43 720.076.360 Seal, Clean Out Cap, Buna-N 2
720.076.363 Seal, Clean Out Cap, Fluorocarbon FKM 2
720.076.364 Seal, Clean Out Cap, EPDM 2
720.076.365 Seal, Clean Out Cap, Neoprene 2
44 720.077.360 Seal, Seat, Buna-N 2
720.077.363 Seal, Seat, Fluorocarbon FKM 2
720.077.364 Seal, Seat, EPDM 2
720.077.365 Seal, Seat, Neoprene 2
45 722.129.110 Seat, Check Valve (includes studs) 4
46 807.018.110 Stud 8
47 900.004.110 Washer, Lock 5/16 16
48 901.038.115 Washer, Flat 5/16 4
49 901.048.115 Washer, Flat 3/8 4
50 901.052.115 Washer, Flat 3/8 48
Model E2 Bolted Plastic Flap • 1312 • Model E2 Bolted Plastic Flap
3: EXP VIEW 3: EXP VIEW

476.V353.000 Air End Kit
Seals, O-rings, Gaskets, Retainer Rings, Aluminum Sleeve and spool set, pilot valve assembly
476.V354.360 Wetted End Kit
For Model E2PP2R2S9A-F-XXX
Buna-N Diaphragms, Flap Valves, Hinge Pads, Seals, Wear Pads and Sealing Rings
476.354.363 Wetted End Kit
For Model E2PP3R3S9A-F-XXX
FKM (Viton) Diaphragms, Flap Valves, Hinge Pads, Seals, Wear Pads and Sealing Rings
476.V354.364 Wetted End Kit
For Model E2PP4R4S9A-F-XXX
EPDM Diaphragms, Flap Valves, Hinge Pads, Seals, Wear Pads and Sealing Rings
476.V354.365 Wetted End Kit
For Model E2PP1R1S9A-F-XXX
Neoprene Diaphragms, Flap Valves, Hinge Pads, Seals, Wear Pads and Sealing Rings
476.V354.356 Wetted End Kit
For Model E2PP7X7S9A-F-XXX
Hytrel Diaphragms, Flap Valves, Neoprene Hinge Pads, Seals, Wear Pads and Sealing Rings
476.V354.677 Wetted End Kit
For Model E2PP6X4S9A-F-XXX
Santoprene Diaphragms, EPDM Flap Valves, Hinge Pads, Seals,Wear Pads and Seals
Service & Repair Kits
14 • Model E2 Bolted Plastic Flap
3: EXP VIEW