Vertex WipWare M5 User manual

USER MANUAL
including:
Product
Specifications
Installation
Guide
Technical
Setup Manual
Quality Care
Instructions
Vertex

PAGE ii
Vertex M5
User Manual
including:
Product Specifications
Installation Guide
Technical Setup Manual
Quality Care Instructions
Notice of Copyright
Copyright ©2016-2020 WipWare Inc. All rights reserved.
Registered Trademarks and Proprietary Names
Without limiting the rights under copyright, no part of this document may be reproduced, stored in or
introduced into a retrieval system, or transmitted in any form or by any means (electronic, mechanical,
photocopying, recording, or otherwise), or for any purpose, without the express written permission of
the author.
Product names mentioned in this document may be trademarks or registered trademarks of
WipWare Inc. or other hardware, software, or service providers and are used herein for identification
purposes only.

PAGE iii
Contents
Introduction ............................................................................................................................ 1
Product Specifications ............................................................................................................ 2
Installation Guide.................................................................................................................... 3
Technical Setup Manual.......................................................................................................... 7
Quality Care Instructions ...................................................................................................... 13

PAGE 1
INTRODUCTION
Overview
Thank you for purchasing a WipWare Vertex™ instrument. Please refer to this document when installing
and configuring the Vertex. Should you require any assistance during your assembly, configuration and
use of the Vertex instrument, please do not hesitate to contact either your WipWare sales
representative or the WipWare Head Office at [phone] or [e-mail]. There are
also many useful resources available to you on the WipWare website at www.wipware.com.
Why choose the Vertex M5?
Vertex is a completely automated analysis instrument for detecting oversize material or contamination
on conveyor belts in real time without disrupting production. This technology is autonomous and
performs well in harsh industrial environments for process automation, historical referencing or direct
control.
With its rugged design and high rate of data collection, you can analyze material as it passes through key
areas of your process. Using the data acquired by Vertex, you have the ability to warn operators of
incoming oversize material or contamination, or automate a response such as closing a crusher gap or
triggering a flop gate.
With your Vertex system you’ll have the ability to detect oversize material or contamination on a
conveyor belt the moment it happens, saving you time and money where it counts.

PAGE 2
PRODUCT SPECIFICATIONS
Physical Specifications
Material
Aluminum Alloy (6061)
Finish
Hard Anodize
Weight
2.5 kg / 5.5 lbs
Length
170 mm / 6.7”
Width
160 mm / 6.3”
Height
200 mm / 7.9”
Electrical Specifications
Input
5V DC @ 4A
Consumption
20 W typical / 30 W max
Certification
ESA
Environmental Specifications
Temperature
-20 – 60°C / -4 – 140°F *
Ingress
IP66 / NEMA 4
Shock
40 G
Vibration
2 G rms @ 5-500 Hz
Data Specifications
Telemetry
Oversize Particle Detection (S) or
Material Colour Detection (C)
Network
Connection
Ethernet
Communication
Protocols
Modbus TCP, OPC UA
Analysis Rate
1800 images per hour
File Types
CSV (Raw Data),
PDF, PNG (Reports),
ANA (WipFrag)
L

PAGE 3
INSTALLATION GUIDE
Vertex Diagram
The diagram below displays the features of the Vertex.
1 Status indicator LED light
2 Power receptacle (5VDC)
3
Ethernet receptacle (M12
connector)
4 Mounting points
5 LIDAR distance sensor
6 Removable lens cover
7
Adjustable zoom/focus/
aperture camera lens
Included Components
Item #
Description
Quantity
E-12
Field-wired female DC power connector (4-pin)
1
E-13
Field-wired male Ethernet connector (8-pin)
1
E-1
E-2

PAGE 4
Installing the Vertex
I. Location
The Vertex should be located on a conveyor belt in an area where 5VDC power and a network
connection can be provided. You should locate the Vertex at a point in the process you would like to
receive data from, either to control quality or collect historical data, or to directly control another
piece of equipment, another process, or a group of other processes. Place the Vertex where it can
collect the most amount of data with the least amount of interference from outside sources (debris,
other equipment and other sources of shadow and light). The Vertex must be positioned
perpendicular to the conveyor belt or other plane it is analyzing.
Vertex-S example:If you are monitoring the output of a primary crusher you should place the
Vertex shortly after the primary crusher discharges onto the belt, to get the most accurate
representation of the crusher’s output. However, you would not necessarily place it immediately
after the crusher; if at all possible, you would place it slightly further downstream on the conveyor
belt to allow dust from the crusher’s discharge to settle and get the best analysis images possible.
Vertex-C example: If you are controlling a flop gate or other diversion or sorting system to redirect
material based on its colour, you should place the Vertex just upstream of that device. Allow enough
space as necessary between the Vertex and the diversion device so that the device can react to new
data coming from the Vertex, and redirect the material accordingly. If you are simply monitoring
colour differentiation, place the Vertex at the point in your process stream that you wish to monitor,
while avoiding dusty and non-ideal conditions where possible.
When considering an installation location for your Vertex, take into account the occasional service
needed to the instrument to keep the unit’s camera view free and clear of dust and debris. If at all
possible, do not place the Vertex unit in an area that cannot be accessed without special
permissions or equipment stoppages. Try instead for an area that can be quickly accessed to
perform service and maintenance on the unit, as well as an area that is easy to work in for the first-
time setup of the system (lens focusing, local peer-to-peer network connections). As always, when
deciding on the installation location, do not hesitate to contact WipWare Support for guidance.
If a network connection cannot be provided to the Vertex, it can still analyze material, however the
results will need to be manually copied from the system via local connection in order to retrieve
them. When network-connected, the system data can be accessed and settings can be changed
remotely, and the system can even directly trigger a basic alert based on dynamic, real-time
datapoints.
If the Vertex is to be installed in an external location exposed to sunlight, a suitable enclosure must
be provided for the entire apparatus operating outside at night, or in a darkened enclosure. This
enclosure must eliminate any sunlight infiltration while also allowing the conveyor belt and
conveyed material to pass regularly in, under the Vertex camera to be analyzed, and out through the
other side to continue down the process stream. WipWare can help you plan and design this
enclosure so that it meets the needs of both equipment and site.

PAGE 5
II. Connections
Power:
The Vertex is powered with 5V DC power. A field-wired, ingress-protected connector is provided
with the system to attach an available 5V DC power source to the power receptable on the Vertex.
When measured at the camera end of the cable, the voltage provided must be at least 5V DC, and
must not exceed 5.125V DC. Failure to meet these conditions can cause risk of fatal damage to the
Vertex computer core. The wiring diagram for this receptacle is below:
Ethernet:
The Vertex is network connected with standard Ethernet cable. A field-wired, ingress-protected
connector is provided with the system in order to connect the Vertex to Ethernet. Wire the provided
connector onto a CAT-5 or CAT-6 cable which is connected to the desired Ethernet network.

PAGE 6
III. Lighting
Lighting will need to be provided at the installation point for accurate and consistent results from
the Vertex system. The method and angle of lighting depends on the application. Flood lighting
should be used in all cases to provide an even spread of light and avoid creating lighting “hot spots”.
Vertex-S:
Vertex-C:
The goal of the lighting for Vertex-S is to create
strong shadows around the edges of material
particles, helping to contrast them for the
camera to differentiate each particle.
Lighting for Vertex-S should be angled at 35-45
degrees to the material plane, from two
opposing angles (either side of the conveyor).
Illumination at the material level should stay as
constant as possible, with a minimum material
illumination of 10000 lux. The required lumens
will vary depending on the installation and
sample area, however typically 16000 lumens
total (8000 per light) will provide suitable
lighting.
The goal of the lighting for Vertex-C is to create
even lighting and colour temperature across
the entire sample area. Each fixture that lights
the material should have the same intensity
and colour temperature.
Lighting for Vertex-C can come from any angle
as long as it floods the entire sample area with
the same quality and quantity of light.
Illumination at the material level should stay as
constant as possible, with a minimum material
illumination of 10000 lux. The required lumens
will vary depending on the installation and
sample area, however typically 16000 lumens
total will provide suitable lighting.
Vertex-S Lighting Diagram
Vertex-C Lighting Diagram

PAGE 7
TECHNICAL SETUP MANUAL
Before Starting
1. Download WipFrag 3 from www.wipware.com or by contacting your WipWare representative.
WipFrag 3 is available for Windows, iOS and Android devices. You may use a demo copy of
WipFrag 3 as a human-machine interface (HMI) for your Vertex system.
2. Always ensure your version of WipFrag 3 is fully up to date before using it to connect to a
system, and that you have reviewed the WipFrag manual first.
3. Ensure the Vertex is powered and connected to the proper network before trying to connect to
it.
Connecting to the System
1. While connected to the same local area network that the Vertex is on, launch WipFrag on your
preferred device. It is recommended to use a Windows PC for first time setup.
2. Open the Connect to System page in WipFrag.
3. Your system should appear on the list of available systems. If it doesn’t appear, use to add
the system manually by its IP address and TCP port. If this is the first connection, the system
name will be DELTA and its IP address will be 192.168.1.99.
4. Simply tap on a system to connect to it.
a. If an update is available or required you will be asked if you wish to apply it.
5. You will be prompted to enter a password.
a. The default password is (case sensitive): Frag365
b. If you pin the system first, WipFrag can be told to remember the password.
Note: If you are having trouble connecting, you may check your connection status to the system by
pinging the system’s IP address. Contact WipWare Support for help troubleshooting.

PAGE 8
Configuring the Camera Lens
Once you have connected to the Vertex, access the Setup Wizard feature to see streaming images
from the camera and determine the image quality. The lens settings should be set once the Vertex is
installed in the actual analysis location. Either perform this procedure in close proximity to the Vertex so
that you can view the image while manipulating the lens settings, or coordinate with another person to
adjust the lens settings while you monitor the image quality. Do not touch the glass of the lens or lens
cap throughout this procedure.
WARNING! DO NOT ATTEMPT THIS PROCEDURE DURING HIGH WINDS, RAIN OR OTHER WEATHER
EVENTS AS THE SYSTEM’S ENVIRONMENTAL PROTECTIONS ARE COMPROMISED WITHOUT THE LENS CAP
ATTACHED.
1. Carefully remove the lens cap from the Vertex by unscrewing it counter-clockwise from the face
of the camera. Place the lens cap in a safe, dust-free location. You should now be able to access
the camera lens.
2. Loosen all three (3) lock screws slightly so that the adjustments can be made. The diagram
below shows each lens adjustment on a standard Vertex camera lens:

PAGE 9
3. Set Zoom:
Zoom the camera lens in so that the image is filled with target material (or so the image covers
the width of the material on the conveyor belt). Do not include anything in the image that you
do not need to analyze, such as edges of the conveyor belt which are always empty of material.
Avoid super-wide zoom levels which create optical distortion. Once you find a good zoom level,
carefully tighten the lock screw without changing your zoom adjustment further.
Good Zoom Bad Zoom
4. Set Aperture:
Set the aperture of the lens as high as possible (closest to “O”) while still maintaining good
picture contrast and not creating bright white “hot spots.” You want to see dark shadows
around the edges of material particles, but you still want to allow as much light as possible
through the lens aperture. Once you find a good aperture level, carefully tighten the lock screw
without changing your aperture adjustment further.
Good Aperture Bad Aperture
5. Set Focus:
Focus the camera so that the target material is photographed with crisp, clear edges and as
much fine detail as possible can be seen. Once you find a good focus level, carefully tighten the
lock screw without changing your focus adjustment further.

PAGE 10
Good Focus Bad Focus
6. You may need to repeat steps 3-5 by adjusting each setting a few times to find the ideal lens
configuration. The lens settings should not change again unless the Vertex is moved elsewhere
or the physical setup of the Vertex is adjusted.
7. Check again that each lock screw has been re-tightened. Do not over-tighten the lock screws.
8. Replace the lens cap by rotating it carefully back onto its threads in a clockwise direction.
Tighten the lens cap until snug.
Finishing System Configuration
Now that you have completed focus, zoom and aperture of the lens, you may complete the remainder
of the Vertex Setup Wizard by clicking the “Snap” button to move forward. This simple wizard will help
you complete the configuration and get started with maximum size or material colour detection. You
can easily change the system configuration by running the wizard again.
Note: When creating colour profiles for Vertex-C systems, you may find it helpful to adjust the red & blue
colour balance of the camera. This is accessed in the Vertex-C Live Image View in WipFrag. Like other
camera capture settings, you can either adjust them manually or us the Auto Balance feature.
The details of using WipFrag 3 as an HMI can be found in the WipFrag 3 manual under Sections 6
through 8, pages 22 – 32. A copy of the WipFrag 3 manual is provided with your Vertex. The latest
edition of the manual is always available through the Help feature of WipFrag 3 software.

PAGE 11
Accessing Data
Note: For automated communications via Modbus TCP, OPC UA or other methods, please consult your
WipFrag 3 manual.
To access the daily and yearly logfiles from the system, simply use any Windows PC connected to the
same network as the system and follow the steps below:
1. Open the file browser.
2. Enter the following address into the address bar, where <ip-address> is the IP address assigned
to the system:
\\<ip-address>
3. The system will prompt you for login credentials. The default credentials are:
Username: user
Password: Frag365
4. You can now access the various data files recorded by the system.
a. If you wish to view these files, copy them to a different location on your local computer
before opening them.
b. If you wish to remove these files from the system, you may do so but the data will now
be gone forever unless it has been backed up to another location.
c. The system will automatically delete the oldest files to make room for new ones if the
system starts running out of storage space.
d. You cannot access the core system files which are needed for the system to operate
properly.
CAUTION: OPENING OR EDITING LOGFILES FOR THE CURRENT DAY OR YEAR COULD CAUSE DATA LOSS
OR CORRUPTION.
WARNING! ATTEMPTING TO CONNECT WITH THE SYSTEM THROUGH OTHER MEANS MAY CAUSE
SYSTEM CORRUPTION AND VOID YOUR WARRANTY.

PAGE 12
Further Support
Those with questions concerning WipWare sales, user training, and other specific applications should
contact their closest representative. For a list of representatives in your area please visit
www.wipware.com/contact-us or contact us directly at:
WipWare Customer Support
685 Bloem Street
North Bay, Ontario
Canada P1B 4Z5
Phone: [phone] (Monday to Friday 09:00-17:00 Eastern Time)
Fax: [phone]
Email: [email protected]
We welcome your feedback and suggestions for improving and extending WipWare product capabilities.
You may find many resources and frequently asked questions on our website at
www.wipware.com/faqspage or contact us directly at:
WipWare Technical Support
685 Bloem Street
North Bay, Ontario
Canada P1B 4Z5
Phone: [phone] (Monday to Friday 09:00-17:00 Eastern Time)
Fax: [phone]
Email: [e-mail]
A Performance Guarantee can be given to installed systems at the discretion of a WipWare Technical
Specialist following an on-site or in-depth remote inspection of the installation and system
configuration, once it is fully configured and in operation.
A Limited Warranty is provided with the delivery of the system, protecting it for 12 months from the
date of receipt. Additional warranty types can be considered and authorized by WipWare upon request.

PAGE 13
QUALITY CARE INSTRUCTIONS
Maintenance Schedule
General System Check Up – Every 30 days
•Verify lenses are clear and free of dust or debris
•Verify cameras are online when material is
present, and not triggering when material is not
present
•Notify WipWare Support if components become
nonoperational
Camera lens and light cleaning – Every 60 days
•Clean lenses to ensure maximum optical clarity
•Monthly cleaning may be required as per lens and
light dust/dirt build up
System Lens Cap Cleaning Procedure
WipWare camera enclosures use a glass lens cover which can be scratched if wiped when dry. Ideally
any dirt should be removed from lens cover, and the rest of the surface of the camera, by following a
“no touch” procedure: using compressed air or pressurized water. If using pressurized water, the lens
must be dried quickly afterwards with compressed air to avoid accumulating dust in the water droplets
left behind. For winter weather we suggest using windshield washer fluid that is rated for sub-zero
temperatures, if the camera is located in an external location or exposed to low temperatures.
Alternatively, an extremely damp microfiber cloth or paper towel is acceptable. In this case, after wiping
the lens clean with a wet implement, we suggest drying off the lens quickly to prevent dust from
accumulating in the droplets left behind. Using a micro fiber cloth or lightly drying the lens with paper
towel works well – just be sure to watch for lint from paper and cloth products, which can leave behind
linty residue and obscure the camera view, skewing the data results.
Cleaning Other System Components
All system components are ingress protected to NEMA 4 / IP66 standards. This indicates that the system
is "dust tight" and protected against heavy seas or powerful jets of water. You may easily use
compressed air or pressurized water to clean all other aspects of the system, including the lights. You
may also simply wipe down the system components with a damp microfiber cloth. Please review the
instructions for system lens covers above before proceeding with cleaning the rest of the system.
WARNING! DO NOT CLEAN THE SYSTEM WITH THE LENS CAP REMOVED. THE SYSTEM IS VULNERABLE TO
WATER AND DUST INGRESS WHILE THE LENS CAP IS REMOVED.