Vertiv NetSure 8100DB User guide

SAG582140600
System Application Guide
Spec. No. 582140600 (Model 8100DB)
Revision E, November 15, 2018
Page 1 of 67
SYSTEM OVERVIEW
Description: -48 VDC Power Distribution System
The NetSure™ 8100DB DC Power Distribution System is a -48 VDC Battery Distribution Fuse / Circuit
Breaker Bay (BDF/CBB).
•The NetSure™ 8100DB can be ordered as an 8-distribution panel or 6-distribution panel bay (4 or 3
panels per side).
•Each distribution panel can be configured for separate inputs giving you an 8-load or 6-load bay, or
the panels per side can be paralleled to allow one to four feeds per side giving you a 2-load bay (may
use the optional internal ground/return bar). Other configurations include an 8-panel bay with 4-loads
and two loads, and a 6-panel bay with 4-loads (paralleling the top two panels or paralleling the bottom
two panels per side).
•Each bay can be equipped with an optional “full bay length” internal ground/return bar (per side).
Another option includes replacing one (8- and 6-panel bays) or two (8-panel bay only) distribution
panels per side with a “panel length” internal ground/return bar.
•Each bay can easily be configurable for top or bottom feed.
•Each bay is equipped with a monitor unit. The monitor unit provides local and remote access to data
and alarms for the voltage, current, power, and energy delivered through the distribution bay. The
monitor unit contains a color TFT display and keypad for local access. The monitor unit provides an
Ethernet port and comes with comprehensive webpages for remote access. The monitor unit can also
be accessed via SNMP (v2 and v3), TL1 (over Ethernet), or MODBUS for remote system management.
A machine-to-machine HTTP interface is also available. The monitor unit supports software upgrade
via its USB port. Refer to the monitor unit instructions (UM1M832DNA) for more information.
Each bay includes an SM-DUE. The SM-DUE sends information to the monitor unit and the monitor
unit monitors and displays load voltage, load current, and fuse alarm / circuit breaker alarm status of
each distribution panel in the bay.
The advanced distribution panels are equipped with an SM-DUH2. The SM-DUH2 sends information
to the monitor unit and the monitor unit additionally displays load voltage, load current, and fuse alarm
/ circuit breaker alarm status of each distribution device in the advanced distribution panel.
•Choices of distribution panels is a panel that accepts TPS / TLS and TPL-B fuses and a panel that
accepts bullet nose type circuit breakers and/or bullet nose type TPS / TLS fuseholders. The bullet
nose type distribution panel is available in a standard configuration or an advanced configuration. The
standard configuration allows for monitoring the panel as one unit. The advance configuration also
allows for monitoring each individual distribution device on the panel.
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Oral Lyons
Dec 3, 2018
Craig Oursler
Dec 13, 2018

SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 2 of 67
Overview Image:
Figure 1
List 01
6-Panel Bay
30” W x 16” D x 84” H
List 03
6-Panel Bay
30” W x 24” D x 84” H
List 07
8-Panel Bay
30” W x 16” D x 84” H
List 09
8-Panel Bay
30” W x 24” D x 84” H
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System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 3 of 67
General Specifications
See detailed specifications on page 58.
Family: NetSure™
Spec. No.: 582140600
Model: 8100DB
Output Voltage: -48 VDC
Output Capacity: 640 A Continuous per Distribution Panel
8-Panel Bay; 2400 A Maximum per Side, 4800 A Maximum per Bay
6-Panel Bay; 1800 A Maximum per Side, 3600 A Maximum per Bay
Agency Approval: UL Listed ("cULus"), NEBS (pending)
Framework Type: Seismic Rated (Zone 4) Box Framework
6-Panel Sizes: 30” W x 16“ D x 84“ H
30” W x 24“ D x 84“ H
8-Panel Sizes: 30” W x 16“ D x 84“ H
30” W x 24“ D x 84“ H
Access: Front and Rear for Installation, Front for Operation and Maintenance
Monitor Unit: Microprocessor
Color: Textured Gray
Environment: 0 °C to +40 °C (+32 °F to +104 °F)
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 4 of 67
TABLE OF CONTENTS
SYSTEM OVERVIEW............................................................................................................................................................................................................. 1
MAIN COMPONENTS ILLUSTRATIONS..........................................................................................................................................................................6
Eight Panel Bay ...............................................................................................................................................................................................................6
Six Panel Bay....................................................................................................................................................................................................................8
LIST DESCRIPTIONS (582140600).................................................................................................................................................................................10
List Numbers..................................................................................................................................................................................................................10
582140600 List 01: Common Equipment, 6-Panel Bay, 30” W x 16” D x 84” H.......................................................................................................10
582140600 List 03: Common Equipment, 6-Panel Bay, 30” W x 24” D x 84” H ......................................................................................................11
582140600 List 07: Common Equipment, 8-Panel Bay, 30” W x 16” D x 84” H ......................................................................................................12
582140600 List 09: Common Equipment, 8-Panel Bay, 30” W x 24” D x 84” H .....................................................................................................13
582140600 List 10: TLS/TPS Fuse and/or TPL-B Fuse Distribution Panel, 8-Panel Bay.................................................................................14
582140600 List 15: Bullet Breaker and/or TLS/TPS Fuse Distribution Panel, 8-Panel Bay............................................................................14
582140600 List 15A: Advanced Bullet Breaker and/or TLS/TPS Fuse Distribution Panel with Individual Current
Monitoring, 8-Panel Bay ..............................................................................................................................................................................................................................15
582140600 List 16: Optional Internal Ground/Return Bar, 8-Panel Bay (Full Bay Length).............................................................................15
582140600 List 17: Optional Internal Ground/Return Bar, 8-Panel Bay (Panel Length)...................................................................................16
582140600 List 18: Blank Distribution Panel Cover, 8-Panel Bay ...................................................................................................................................16
582140600 List 20: TLS/TPS Fuse and/or TPL-B Fuse Distribution Panel, 6-Panel Bay................................................................................17
582140600 List 25: Bullet Breaker and/or TLS/TPS Fuse Distribution Panel, 6-Panel Bay...........................................................................17
582140600 List 25A: Advanced Bullet Breaker and/or TLS/TPS Fuse Distribution Panel with Individual Current
Monitoring, 6-Panel Bay ..............................................................................................................................................................................................................................18
582140600 List 26: Optional Internal Ground/Return Bar, 6-Panel Bay (Full Bay Length) ............................................................................18
582140600 List 27: Optional Internal Ground/Return Bar, 6-Panel Bay (Panel Length)..................................................................................19
582140600 List 28: Blank Distributional Panel Cover, 6-Panel Bay...............................................................................................................................19
582140600 List 30: Distribution Panel Paralleling Bar, 6-Panel Bay............................................................................................................................20
582140600 List 31: Distribution Panel Paralleling Bar, 8-Panel Bay .............................................................................................................................20
582140600 List 39: Optional Internal Ground/Return Bar Paralleling Kit, 8-Panel Bay (Panel Length) ...............................................20
582140600 List 43: Bay Input Feed and Shunt Assembly (4 Cables, 25 mV Shunts) .......................................................................................20
582140600 List 48: 2400 A Ground/Return Input Assembly, with Optional Bonding Strap.........................................................................21
582140600 List 51: Dressing Bar, 16” Deep Bays .......................................................................................................................................................................21
582140600 List 52: Dressing Bar, 24” Deep Bays......................................................................................................................................................................21
582140600 List 53: Load Distribution Cable Management Kit ........................................................................................................................................22
582140600 List 54: Top Cover, 16” Deep.......................................................................................................................................................................................22
582140600 List 55: Top Cover, 24” Deep ......................................................................................................................................................................................22
582140600 List 67: Pre-Installed Load Lug-Mounting Hardware..................................................................................................................................22
ACCESSORY DESCRIPTIONS ......................................................................................................................................................................................... 23
Load Lug Hardware Kits, P/N 547682 and 547683 ............................................................................................................................................ 23
Side by Side Distribution Panel Paralleling Bar, P/N 563497........................................................................................................................... 23
Distribution Device Numbering Scheme Reversing Kit, P/N 565436 and 565437 ..................................................................................... 24
Lug Adaptor Kits.......................................................................................................................................................................................................... 25
P/Ns 556377 and 556378...........................................................................................................................................................................................................................25
P/Ns 564906 and 564907.........................................................................................................................................................................................................................26
Special Lugs and Adapters.......................................................................................................................................................................................................................27
External Return/Ground Bar Assemblies .............................................................................................................................................................. 28
Standard Crimp Lug Tables...................................................................................................................................................................................... 29
Seismic Anchor Kit, P/N 545387 ..............................................................................................................................................................................30
Transient Voltage Surge Suppressor (TVSS) Device ........................................................................................................................................30
Distribution Devices and Lug Selection..................................................................................................................................................................31
List 10 and List 20 Fuse Panels ..............................................................................................................................................................................................................31
List 15, List 15A, List 25, and List 25A Fuse/Circuit Breaker Panels...............................................................................................................................35
User Replaceable Alarm, Reference, and Control Fuses ................................................................................................................................... 39
Fuses Located on Auxiliary Fuse Card at Top of Bay .............................................................................................................................................................39
User Replaceable Components................................................................................................................................................................................ 39
RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS..................................40
Overall Installer’s Connections Illustration ...........................................................................................................................................................40

System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 5 of 67
Bay Frame Grounding Requirements ......................................................................................................................................................................41
General ...................................................................................................................................................................................................................................................................41
Bay Frame Grounding Connection .......................................................................................................................................................................................................41
Auxiliary Fuse Circuit Card ....................................................................................................................................................................................... 42
Monitor Unit Ethernet Connection (if required) .................................................................................................................................................. 43
To Monitor Unit................................................................................................................................................................................................................................................43
To IB4 Board ......................................................................................................................................................................................................................................................43
Load Distribution Connections ................................................................................................................................................................................44
General ..................................................................................................................................................................................................................................................................44
Load Distribution Connections Illustrations..................................................................................................................................................................................48
DC Input Connections ................................................................................................................................................................................................54
General ..................................................................................................................................................................................................................................................................54
DC Input Connections..................................................................................................................................................................................................................................55
SPECIFICATIONS................................................................................................................................................................................................................ 58
1. System...................................................................................................................................................................................................................... 58
1.1 DC Operating Voltage........................................................................................................................................................................................................................58
1.2 Environmental Ratings.......................................................................................................................................................................................................................58
1.3 Compliance Information....................................................................................................................................................................................................................58
1.4 Output Ratings........................................................................................................................................................................................................................................58
1.5 Standard Features ................................................................................................................................................................................................................................58
2. Monitor Unit ............................................................................................................................................................................................................59
MECHANICAL SPECIFICATIONS ...................................................................................................................................................................................60
List 01 and List 07 Floor Hole Drilling Pattern Dimensions..............................................................................................................................60
List 03 and List 09 Floor Hole Drilling Pattern Dimensions .............................................................................................................................60
Overall Dimensions, List 01 ........................................................................................................................................................................................61
Overall Dimensions, List 03....................................................................................................................................................................................... 62
Overall Dimensions, List 07....................................................................................................................................................................................... 63
Overall Dimensions, List 09 ......................................................................................................................................................................................64
Weights........................................................................................................................................................................................................................... 65
RELATED DOCUMENTATION........................................................................................................................................................................................66
REVISION RECORD ............................................................................................................................................................................................................ 67

SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 6 of 67
MAIN COMPONENTS ILLUSTRATIONS
Eight Panel Bay
Home
Front View
Eight Panel Bay
Monitor Unit
P/O List 07 or List 09
Distribution Panel (B)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Distribution Panel (G)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Distribution Panel (H)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Distribution Panel (A)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Paralleling Bar
(List 31)
Paralleling Bar
(List 31)
Paralleling Bar
(List 31)
Paralleling Bar
(List 31)
Distribution Panel (C)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Distribution Panel (D)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Distribution Panel (E)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Distribution Panel (F)
(List 10or List 15or List 15A)
or Blank Panel (List 18)
Paralleling Bar
(List 31)
Paralleling Bar
(List 31)
List
07 or List 09
(Common Equipment)
List 16
(Optional Internal ‘Full
Bay Length’ Ground/Return Bar)
List 4
3(Bay Input Feed
and Shunt Assembly)
Paralleling Bar
(P/N 563497)
Paralleling Bar
(P/N 563497)
Paralleling Bar
(P/N 563497)
Paralleling Bar
(P/N 563497)

System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 7 of 67
Eight Panel Bay (cont’d)
OTHER OPTIONS
List 17 (Optional Internal ‘Panel Length’ Ground/Return Bar)
List 39 (Optional Internal ‘Panel Length’ Ground/Return Bar Paralleling Kit)
List 48 (2400 A Ground/Return Input Assembly,
with Optional Bonding Strap for List 16Ground/Return Bar)
List 51 and List 52 (Cable Dressing Bar)
List 53 (Load Distribution Cable Management Kit)
List 54 (Top Cover, 16” Deep)
List 55 (Top Cover, 24” Deep)
List 67 (Pre-Installed Load Lug Hardware)
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 8 of 67
Six Panel Bay
Front View
Six Panel Bay
Distribution Panel (B)
(List 20, or List 25, or List 25A)
or Blank Panel (List 28)
Distribution Panel (D)
(List 20, or List 25, or List 25A)
or Blank Panel (List 28)
Distribution Panel (E)
(List 20, or List 25, or List 25A)
or Blank Panel (List 28)
Distribution Panel (F)
(List 20, or List 25, or List 25A)
or Blank Panel (List 28)
Distribution Panel (C)
(List 20, or List 25, or List 25A)
or Blank Panel (List 28)
Distribution Panel (A)
(List 20, or List 25, or List 25A)
or Blank Panel (List 28)
Paralleling Bar
(List 30)
Paralleling Bar
(List 30)
Paralleling Bar
(List 30)
Paralleling Bar
(List 30)
List 01 or List 03
(Common Equipment)
List 26 (Optional Internal
‘Full Bay Length’
Ground/Return Bar)
List 43(Bay Input Feed
and Shunt Assembly)
Monitor Unit
P/O List 01 or List 03
Home
Paralleling Bar
(P/N 563497)
Paralleling Bar
(P/N 563497)
Paralleling Bar
(P/N 563497)

System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 9 of 67
Six Panel Bay (cont’d)
OTHER OPTIONS
List 27 (Optional Internal ‘Panel Length’ Ground/Return Bar)
List 39 (Optional Internal ‘Panel Length’ Ground/Return Bar Paralleling
Kit)
List 48 (2400A Ground/Return Input Assembly,
with Optional Bonding Strap for List 26Ground/Return Bar)
List 51 and List 52 (Cable Dressing Bar)
List 53 (Load Distribution Cable Management Kit)
List 54 (Top Cover, 16” Deep)
List 55 (Top Cover, 24” Deep)
List 67 (Pre-Installed Load Lug Hardware)
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
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LIST DESCRIPTIONS (582140600)
List Numbers
582140600 List 01: Common Equipment, 6-Panel Bay, 30” W x 16” D x 84” H
Features
♦List 01 provides the common equipment for a 6-distribution panel BDF/CBB (Battery Distribution Fuse/Circuit Breaker
Bay).
♦Configurable for top or bottom feed.
♦Consists of a 30” W x 16” D x 84” H welded box framework (seismic, zone 4 earthquake compliant).
♦Includes Monitor Unit Model M832DNA.
♦Includes an IB4 board (second Ethernet port for the monitor unit). The Ethernet port located on the monitor unit can be
used to connect a computer directly to the monitor unit. The Ethernet port located on the IB4 board can be used to
connect the monitor unit to your Local Area Network (LAN).
♦Includes connection points for four (4) fused auxiliary -48V power outputs (1-1/3A) and fused remote (A/B) electronics
inputs.
Restrictions
You can vertical parallel along with side by side parallel but the limitation is that you can use only one (1) of P/N 563497 per
set of panels tied together and it must be installed on the bottom set of panels of the set in a top feed and top set of panels of
the set on a bottom feed.
Ordering Notes
1) Order up to six (6) Lists 20 (see page 17), List 25 (see page 17), and/or List 25A (see page 18) distribution panels per bay.
a) Order fuses and/or circuit breakers as required per “Distribution Devices and Lug Selection” on page 31.
b) Order load distribution lugs as required per “Distribution Devices and Lug Selection” on page 31.
c) For load and load return lug-mounting hardware, order load lug hardware kits (ship-loose) (see page 23) as required,
or order List 67 (pre-installed) (see page 22).
d) For any open distribution panel position, order a List 28 blank panel (see page 19.
2) If distribution panels (per side) are to be paralleled, order a List 30 distribution panel paralleling bar (see page 20). Each
List 30 includes two (2) paralleling bars (one per side).
3) If distribution panels (side by side) are to be paralleled, order P/N 563497 distribution panel paralleling bar (see page 23).
4) Order List 43 input feed and shunt assembly as required (see page 20). Each List 43 provides input terminations and
shunts for both sides.
For top and bottom feed 2-load applications, order one (1) List 43 and specify top or bottom feed.
For top and bottom feed multi-load applications, order three (3) List 43 for each side A / side B load and specify top or
bottom feed.
List 20 Only: For 3-load side by side applications, order three (3) List 43, and order three (3) P/N 563497.
List 25 and List 25A Only: For 3-load side by side applications, order three (3) List 43, and order three (3) P/N 563497.
5) Order DC input lugs as required (see “DC Input Connections” on page 54).
6) Order bay frame grounding lugs as required (see page “Bay Frame Grounding Requirements” on page 41).
7) Order List 26 (see page 18) or List 27 (see page 19) internal ground bars as required, or use external ground bars as
required (see page 28).
8) List 26 provides input lug landing points at the top or bottom (as specified) of the full bay length ground/return busbars.
List 26 internal return bars are rated for 1200 A. List 48 (see page 21) is available to increase that capacity to 2400 A
and provide additional cable landing points. Each bay can accommodate (1) List 48. List 48 offers cable termination at
the rear of the bay and the option of a bonding strap.
9) Order List 51 cable dressing bars (see page 21) or List 53 load distribution cable management kit (see page 22) as
required.
10) Order List 54 top cover (see page 22) as required.
11) Order TVSS device(s) as required (see page 30).
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System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 11 of 67
582140600 List 03: Common Equipment, 6-Panel Bay, 30” W x 24” D x 84” H
Features
♦List 03 provides the common equipment for a 6-distribution panel BDF/CBB (Battery Distribution Fuse/Circuit Breaker
Bay).
♦Configurable for top or bottom feed.
♦Consists of a 30” W x 24” D x 84” H welded box framework (seismic, zone 4 earthquake compliant).
♦Includes Monitor Unit Model M832DNA.
♦Includes an IB4 board (second Ethernet port for the monitor unit). The Ethernet port located on the monitor unit can be
used to connect a computer directly to the monitor unit. The Ethernet port located on the IB4 board can be used to
connect the monitor unit to your Local Area Network (LAN).
♦Includes connection points for four (4) fused auxiliary -48V power outputs (1-1/3A) and fused remote (A/B) electronics
inputs.
Restrictions
You can vertical parallel along with side by side parallel but the limitation is that you can use only one (1) of P/N 563497 per
set of panels tied together and it must be installed on the bottom set of panels of the set in a top feed and top set of panels of
the set on a bottom feed.
Ordering Notes
1) Order up to six (6) Lists 20 (see page 17), List 25 (see page 17), and/or List 25A (see page 18) distribution panels per bay.
a) Order fuses and/or circuit breakers as required per “Distribution Devices and Lug Selection” on page 31.
b) Order load distribution lugs as required per “Distribution Devices and Lug Selection” on page 31.
c) For load and load return lug-mounting hardware, order load lug hardware kits (ship-loose) (see page 23) as required,
or order List 67 (pre-installed) (see page 22).
d) For any open distribution panel position, order a List 28 blank panel (see page 19.
2) If distribution panels (per side) are to be paralleled, order a List 30 distribution panel paralleling bar (see page 20). Each
List 30 includes two (2) paralleling bars (one per side).
3) If distribution panels (side by side) are to be paralleled, order P/N 563497 distribution panel paralleling bar (see page 23).
4) Order List 43 input feed and shunt assembly as required (see page 20). Each List 43 provides input terminations and
shunts for both sides.
For top and bottom feed 2-load applications, order one (1) List 43 and specify top or bottom feed.
For top and bottom feed multi-load applications, order three (3) List 43 for each side A / side B load and specify top or
bottom feed.
List 20 Only: For 3-load side by side applications, order three (3) List 43, and order three (3) P/N 563497.
List 25 and List 25A Only: For 3-load side by side applications, order three (3) List 43, and order three (3) 563497.
5) Order DC input lugs as required (see “DC Input Connections” on page 54).
6) Order bay frame grounding lugs as required (see page “Bay Frame Grounding Requirements” on page 41).
7) Order List 26 (see page 18) or List 27 (see page 19) internal ground bars as required, or use external ground bars as
required (see page 28).
8) List 26 provides input lug landing points at the top or bottom (as specified) of the full bay length ground/return busbars.
List 26 internal return bars are rated for 1200 A. List 48 (see page 21) is available to increase that capacity to 2400 A
and provide additional cable landing points. Each bay can accommodate (1) List 48. List 48 offers cable termination at
the rear of the bay and the option of a bonding strap.
9) Order List 52 cable dressing bars (see page 21) or List 53 load distribution cable management kit (see page 22) as
required.
10) Order List 55 top cover (see page 22) as required.
11) Order TVSS device(s) as required (see page 30).
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 12 of 67
582140600 List 07: Common Equipment, 8-Panel Bay, 30” W x 16” D x 84” H
Features
♦List 07 provides the common equipment for a 8-distribution panel BDF/CBB (Battery Distribution Fuse/Circuit Breaker
Bay).
♦Configurable for top or bottom feed.
♦Consists of a 30” W x 16” D x 84” H welded box framework (seismic, zone 4 earthquake compliant).
♦Includes Monitor Unit Model M832DNA.
♦Includes an IB4 board (second Ethernet port for the monitor unit). The Ethernet port located on the monitor unit can be
used to connect a computer directly to the monitor unit. The Ethernet port located on the IB4 board can be used to
connect the monitor unit to your Local Area Network (LAN).
♦Includes connection points for four (4) fused auxiliary -48V power outputs (1-1/3A) and fused remote (A/B) electronics
inputs.
Restrictions
You can vertical parallel along with side by side parallel but the limitation is that you can use only one (1) of P/N 563497 per
set of panels tied together and it must be installed on the bottom set of panels of the set in a top feed and top set of panels of
the set on a bottom feed.
Ordering Notes
1) Order up to eight (8) Lists 10 (see page 14), List 15 (see page 14), and/or List 15A (see page 15) distribution panels per
bay.
a) Order fuses and/or circuit breakers as required per “Distribution Devices and Lug Selection” on page 31.
b) Order load distribution lugs as required per “Distribution Devices and Lug Selection” on page 31.
c) For load and load return lug-mounting hardware, order load lug hardware kits (ship-loose) (see page 23) as required,
or order List 67 (pre-installed) (see page 22).
d) For any open distribution panel position, order a List 18 blank panel (see page 16.
2) If distribution panels (per side) are to be paralleled, order a List 31 distribution panel paralleling bar (see page 20). Each
List 31 includes two (2) paralleling bars (one per side).
3) If distribution panels (side by side) are to be paralleled, order P/N 563497 distribution panel paralleling bar (see page 23).
4) Order List 43 input feed and shunt assembly as required (see page 20). Each List 43 provides input terminations and
shunts for both sides.
For top and bottom feed 2-load applications, order one (1) List 43 and specify top or bottom feed.
For top and bottom feed multi-load applications, order two (2) or four (4) List 43 for each Side A/Side B load and specify
top or bottom feed. Order List 31 as required.
List 10 Only: For 4-load side by side applications, order four (4) List 43, and order four (4) P/N 563497. For top and
bottom feed 2-load side by side applications, order two (2) List 43, two (2) P/N 563497, and two (2) List 31.
List 15 and 15A Only: For 4-load side by side applications, order four (4) List 43, and order four (4) 563497. For top and
bottom feed 2-load side by side applications, order two (2) List 43, two (2) 563497, and two (2) List 31.
5) Order DC input lugs as required (see “DC Input Connections” on page 54).
6) Order bay frame grounding lugs as required (see page “Bay Frame Grounding Requirements” on page 41).
7) Order List 16 (see page 15) or List 17 (see page 16) internal ground bars as required, or use external ground bars as
required (see page 28).
8) List 16 provides input lug landing points at the top or bottom (as specified) of the full bay length ground/return busbars.
List 16 internal return bars are rated for 1200 A. List 48 (see page 21) is available to increase that capacity to 2400 A and
provide additional cable landing points. Each bay can accommodate (1) List 48. List 48 offers cable termination at the
rear of the bay and the option of a bonding strap.
9) Order List 51 cable dressing bars (see page 21) or List 53 load distribution cable management kit (see page 22) as
required.
10) Order List 54 top cover (see page 22) as required.
11) Order TVSS device(s) as required (see page 30).
Home

System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 13 of 67
582140600 List 09: Common Equipment, 8-Panel Bay, 30” W x 24” D x 84” H
Features
♦List 09 provides the common equipment for a 8-distribution panel BDF/CBB (Battery Distribution Fuse/Circuit Breaker
Bay).
♦Configurable for top or bottom feed.
♦Consists of a 30” W x 24” D x 84” H welded box framework (seismic, zone 4 earthquake compliant).
♦Includes Monitor Unit Model M832DNA.
♦Includes an IB4 board (second Ethernet port for the monitor unit). The Ethernet port located on the monitor unit can be
used to connect a computer directly to the monitor unit. The Ethernet port located on the IB4 board can be used to
connect the monitor unit to your Local Area Network (LAN).
♦Includes connection points for four (4) fused auxiliary -48V power outputs (1-1/3A) and fused remote (A/B) electronics
inputs.
Restrictions
You can vertical parallel along with side by side parallel but the limitation is that you can use only one (1) of P/N 563497 per
set of panels tied together and it must be installed on the bottom set of panels of the set in a top feed and top set of panels of
the set on a bottom feed.
Ordering Notes
1) Order up to eight (8) Lists 10 (see page 14), List 15 (see page 14), and/or List 15A (see page 15) distribution panels per
bay.
a) Order fuses and/or circuit breakers as required per “Distribution Devices and Lug Selection” on page 31.
b) Order load distribution lugs as required per “Distribution Devices and Lug Selection” on page 31.
c) For load and load return lug-mounting hardware, order load lug hardware kits (ship-loose) (see page 23) as required,
or order List 67 (pre-installed) (see page 22).
d) For any open distribution panel position, order a List 28 blank panel (see page 19.
2) If distribution panels (per side) are to be paralleled, order a List 31 distribution panel paralleling bar (see page 20). Each
List 31 includes two (2) paralleling bars (one per side).
3) If distribution panels (side by side) are to be paralleled, order P/N 563497 distribution panel paralleling bar (see page 23).
4) Order List 43 input feed and shunt assembly as required (see page 20). Each List 43 provides input terminations and
shunts for both sides.
For top and bottom feed 2-load applications, order one (1) List 43 and specify top or bottom feed.
For top and bottom feed multi-load applications, order two (2) or four (4) List 43 for each Side A/Side B load and specify
top or bottom feed. Order List 31 as required.
List 10 Only: For 4-load side by side applications, order four (4) List 43, and order four (4) P/N 563497. For top and
bottom feed 2-load side by side applications, order two (2) List 43, two (2) P/N 563497, and two (2) List 31.
List 15 and 15A Only: For 4-load side by side applications, order four (4) List 43, and order four (4) 563497. For top and
bottom feed 2-load side by side applications, order two (2) List 43, two (2) 563497, and two (2) List 31.
5) Order DC input lugs as required (see “DC Input Connections” on page 54).
6) Order bay frame grounding lugs as required (see page “Bay Frame Grounding Requirements” on page 41).
7) Order List 16 (see page 15) or List 17 (see page 16) internal ground bars as required, or use external ground bars as
required (see page 28).
8) List 16 provides input lug landing points at the top or bottom (as specified) of the full bay length ground/return busbars.
List 16 internal return bars are rated for 1200 A. List 48 (see page 21) is available to increase that capacity to 2400 A and
provide additional cable landing points. Each bay can accommodate (1) List 48. List 48 offers cable termination at the
rear of the bay and the option of a bonding strap.
9) Order List 52 cable dressing bars (see page 21) or List 53 load distribution cable management kit (see page 22) as
required.
10) Order List 55 top cover (see page 22) as required.
11) Order TVSS device(s) as required (see page 30).
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 14 of 67
582140600 List 10: TLS/TPS Fuse and/or TPL-B Fuse Distribution Panel, 8-Panel Bay
Features
♦Twelve (12) TLS/TPS fuse positions, or six (6) TPL-B fuse positions, or a combination
of TLS/TPS and TPL-B fuse positions.
♦Includes twelve (12) TLS/TPS fuseholders P/N 248817100. For panels factory
configured in a bay, each TPL-B fuseholder P/N 516241 ordered replaces two (2) P/N
248817100 fuseholders.
♦See “Load Distribution Connections” starting on page 44 for load termination
specifications.
♦Distribution panel is monitored for load voltage, load current, and fuse alarm status
per panel.
Restrictions
640 A maximum continuous.
For use in List 07 and List 09.
Ordering Notes
1) Order as required.
2) Specify up to twelve (12) TLS/TPS fuseholders, or up to six (6) TPL-B fuseholders, or a combination per distribution
panel (all positions MUST be filled). This instructs the factory how to configure the distribution panel. Also specify
mounting location for each configured distribution panel per bay. This instructs the factory where to mount each
configured distribution panel per bay.
3) Order fuses and lugs as required per “Distribution Devices and Lug Selection” on page 31.
4) Replacement panels will be equipped with twelve (12) TLS/TPS fuseholders. TPL-B fuseholders (P/N 516241) may be
ordered to field modify the distribution panel. One (1) TPL-B fuseholder takes the space of two (2) TLS/TPS fuseholders.
582140600 List 15: Bullet Breaker and/or TLS/TPS Fuse Distribution Panel, 8-Panel Bay
Features
♦Sixteen (16) bullet nose circuit breaker and/or TLS/TPS fuse (with bullet nose
fuseholder) positions.
♦See “Load Distribution Connections” starting on page 44 for load termination
specifications.
♦Distribution panel is monitored for load voltage, load current, and fuse / circuit
breaker alarm status per panel.
Restrictions
640 A maximum continuous.
For use in List 07 and List 09.
Ordering Notes
1) Order as required.
2) Specify mounting location for each distribution panel per bay. This instructs the
factory where to mount each distribution panel when the bay is populated with
different types of distribution panels.
3) Order distribution fuses, fuseholders, circuit breakers, and load lugs as required per
“Distribution Devices and Lug Selection” on page 31.
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System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 15 of 67
582140600 List 15A: Advanced Bullet Breaker and/or TLS/TPS Fuse Distribution Panel with Individual Current
Monitoring, 8-Panel Bay
Features
♦Sixteen (16) bullet nose circuit breaker and/or TLS/TPS fuse (with bullet nose
fuseholder) positions with advanced monitoring.
♦Individual circuit breaker and/or TLS/TPS fuse current monitoring including; Power,
Energy, and FA/CB alarm per position.
♦See “Load Distribution Connections” starting on page 44 for load termination
specifications.
♦Distribution panel is monitored for load voltage, load current, and fuse / circuit
breaker alarm status per panel and per distribution device.
Restrictions
640 A maximum continuous.
For use in List 07 and List 09.
Ordering Notes
1) Order as required.
2) Specify mounting location for each distribution panel per bay. This instructs the factory where to mount each
distribution panel when the bay is populated with different types of distribution panels.
3) Order distribution fuses, fuseholders, circuit breakers, and load lugs as required per “Distribution Devices and Lug
Selection” on page 31.
582140600 List 16: Optional Internal Ground/Return Bar, 8-Panel Bay (Full Bay Length)
Features
♦Provides two (2) full bay length internal ground/return bars (one per side).
♦See “Load Distribution Connections” starting on page 44 for load termination specifications.
♦Includes two (2) input lug landing plate assemblies (one per side).
♦Can be configured for top or bottom feed.
Restrictions
For use in List 07 and List 09.
Ordering Notes
1) Order as required.
2) Specify mounting location of included input lug landing plate assemblies: Top for top-feed or bottom
for bottom feed.
3) List 16 internal ground/return bars are rated for 1200 A. List 48 is available to increase that capacity to
2400 A and provide additional cable landing points. Each bay can accommodate one (1) List 48. List
48 offers cable termination at the rear of the bay and the option of a bonding strap. Mounting location
(top or bottom) of List 48 will be opposite that specified for the input lug landing plate assemblies of
List 16.
4) Order load lugs as required per “Distribution Devices and Lug Selection” on page 31.
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 16 of 67
582140600 List 17: Optional Internal Ground/Return Bar, 8-Panel Bay (Panel Length)
Features
♦Replaces a distribution panel on the left and right side with a panel length
internal ground/return bar.
♦Consists of two (2) ground/return bar assemblies and two (2) blank cover
panels.
♦For installation in top feed or bottom feed arrangements. When used in top
feed arrangements, ground bar assemblies are installed in top most left
and right distribution panel mounting positions (appropriate blank cover
panels are also installed in these positions). When used in bottom feed
arrangements, ground bar assemblies are installed in bottom most left and
right distribution panel mounting positions (appropriate blank cover panels
are also installed in these positions). When an additional List 17 is ordered,
these additional ground bar assemblies are installed in the adjacent
distribution panel mounting positions (appropriate blank cover panels are
supplied and installed in these positions).
♦See “Load Distribution Connections” starting on page 44 for load
termination specifications.
♦See List 39 on page 20 for a paralleling kit when two (2) List 17 are ordered for the same bay.
Restrictions
For use in List 07 and List 09.
Ordering Notes
1) Order as required. Order two (2) List 17 for a fully configured bay. Also order one (1) List 39 paralleling kit if two (2) List
17 are ordered.
2) Specify top feed or bottom feed to instruct the factory to mount the internal ground/return bars at the top or bottom of
the bay.
3) Order load lugs as required per “Distribution Devices and Lug Selection” on page 31.
582140600 List 18: Blank Distribution Panel Cover, 8-Panel Bay
Features
♦Covers an unused distribution panel position.
Restrictions
For use in List 07 and List 09.
Ordering Notes
1) Order one (1) List 18 for each position in a List 07 or List 09 bay that is NOT populated with a
distribution panel.
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System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 17 of 67
582140600 List 20: TLS/TPS Fuse and/or TPL-B Fuse Distribution Panel, 6-Panel Bay
Features
♦Twenty (20) TLS/TPS fuse positions, or ten (10) TPL-B fuse positions, or a combination of
TLS/TPS and TPL-B fuse positions.
♦Includes twenty (20) TLS/TPS fuseholders P/N 248817100. For panels factory configured in
a bay, each TPL-B fuseholder P/N 516241 ordered replaces two (2) P/N 248817100
fuseholders.
♦See “Load Distribution Connections” starting on page 44 for load termination specifications.
♦Distribution panel is monitored for load voltage, load current, and fuse / circuit breaker alarm
status per panel.
Restrictions
640 A maximum continuous.
For use in List 01 and List 03.
Ordering Notes
1) Order as required.
2) Specify twenty (20) TLS/TPS fuseholders, or up to ten (10) TPL-B fuseholders, or a
combination per distribution panel (all positions MUST be filled). This instructs the factory
how to configure the distribution panel. Also specify mounting location for each configured
distribution panel per bay. This instructs the factory where to mount each configured
distribution panel per bay.
3) Order fuses and lugs as required per “Distribution Devices and Lug Selection” on page 31.
4) Replacement panels will be equipped with twenty (20) TLS/TPS fuseholders. TPL-B fuseholders (P/N 516241) may be
ordered to field modify the distribution panel. One (1) TPL-B fuseholder takes the space of two (2) TLS/TPS fuseholders.
582140600 List 25: Bullet Breaker and/or TLS/TPS Fuse Distribution Panel, 6-Panel Bay
Features
♦Twenty-eight (28) bullet nose circuit breaker and/or TLS/TPS fuse (with bullet nose
fuseholder) positions.
♦See “Load Distribution Connections” starting on page 44 for load termination
specifications.
♦Distribution panel is monitored for load voltage, load current, and fuse / circuit breaker
alarm status per panel.
Restrictions
640 A maximum continuous.
For use in List 01 and List 03.
Ordering Notes
1) Order as required.
2) Specify mounting location for each distribution panel per bay. This instructs the factory
where to mount each distribution panel when the bay is populated with different types of
distribution panels.
3) Order distribution fuses, fuseholders, circuit breakers, and load lugs as required per
“Distribution Devices and Lug Selection” on page 31.
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 18 of 67
582140600 List 25A: Advanced Bullet Breaker and/or TLS/TPS Fuse Distribution Panel with Individual Current
Monitoring, 6-Panel Bay
Features
♦Twenty-eight (28) bullet nose circuit breaker and/or TLS/TPS fuse (with bullet nose
fuseholder) positions with advanced monitoring.
♦Individual circuit breaker and/or TLS/TPS fuse current monitoring including; Power,
Energy, and FA/CB alarm per position.
♦See “Load Distribution Connections” starting on page 44 for load termination
specifications.
♦Distribution panel is monitored for load voltage, load current, and fuse / circuit breaker
alarm status per panel and per distribution device.
Restrictions
640 A maximum continuous.
For use in List 01 and List 03.
Ordering Notes
1) Order as required.
2) Specify mounting location for each distribution panel per bay. This instructs the factory
where to mount each distribution panel when the bay is populated with different types of
distribution panels.
3) Order distribution fuses, fuseholders, circuit breakers, and load lugs as required per
“Distribution Devices and Lug Selection” on page 31.
582140600 List 26: Optional Internal Ground/Return Bar, 6-Panel Bay (Full Bay Length)
Features
♦Provides two (2) full bay length internal ground/return bars (one per side).
♦See “Load Distribution Connections” starting on page 44 for load termination specifications.
♦Includes two (2) input lug landing plate assemblies (one per side).
♦Can be configured for top or bottom feed.
Restrictions
For use in List 01 and List 03.
Ordering Notes
1) Order as required.
2) Specify mounting location of included input lug landing plate assemblies: Top for top-feed or bottom for
bottom feed.
3) List 26 internal ground/return bars are rated for 1200 A. List 48 is available to increase that capacity to
2400 A and provide additional cable landing points. Each bay can accommodate one (1) List 48. List 48
offers cable termination at the rear of the bay and the option of a bonding strap. Mounting location (top
or bottom) of List 48 will be opposite that specified for the input lug landing plate assemblies of List 26.
4) Order load lugs as required per “Distribution Devices and Lug Selection” on page 31.
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System Application Guide SAG582140600
Spec. No. 582140600 (Model 8100DB) Revision E, November 15, 2018
Page 19 of 67
582140600 List 27: Optional Internal Ground/Return Bar, 6-Panel Bay (Panel Length)
Features
♦Replaces a distribution panel on the left and right side with a panel length internal
ground/return bar.
♦Consists of two (2) ground/return bar assemblies and two (2) blank cover panels.
♦For installation in top feed or bottom feed arrangements. When used in top feed
arrangements, ground bar assemblies are installed in top most left and right
distribution panel mounting positions (appropriate blank cover panels are also
installed in these positions). When used in bottom feed arrangements, ground bar
assemblies are installed in bottom most left and right distribution panel mounting
positions (appropriate blank cover panels are also installed in these positions).
♦See “Load Distribution Connections” starting on page 44 for load termination
specifications.
Restrictions
For use in List 01 and List 03.
Ordering Notes
1) Order as required. Order one (1) List 27 for a fully configured bay.
2) Specify top feed or bottom feed to instruct the factory to mount the internal
ground/return bars at the top or bottom of the bay.
3) Order load lugs as required per “Distribution Devices and Lug Selection” on page 31.
582140600 List 28: Blank Distributional Panel Cover, 6-Panel Bay
Features
♦Covers an unused distribution panel position.
Restrictions
For use in List 01 and List 03.
Ordering Notes
1) Order one (1) List 28 for each position in a List 01 or List 03 bay that is NOT populated with a
distribution panel.
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SAG582140600 System Application Guide
Revision E, November 15, 2018 Spec. No. 582140600 (Model 8100DB)
Page 20 of 67
582140600 List 30: Distribution Panel Paralleling Bar, 6-Panel Bay
Features
♦Parallels two distribution panels mounted one above the other.
♦Each List 30 includes two (2) paralleling bars (one per side).
Restrictions
For use in Lists 01 and 03.
Ordering Notes
1) Order as required.
582140600 List 31: Distribution Panel Paralleling Bar, 8-Panel Bay
Features
♦Parallels two distribution panels mounted one above the other.
♦Each List 31 includes two (2) paralleling bars (one per side).
Restrictions
For use in Lists 07 and 09.
Ordering Notes
1) Order as required.
582140600 List 39: Optional Internal Ground/Return Bar Paralleling Kit, 8-Panel Bay (Panel Length)
Features
♦Parallels the List 17 internal ground/return bars.
♦Each List 39 consists of two (2) paralleling bars for two sides.
Restrictions
For use with List 17 only.
Ordering Notes
1) Order one (1) List 39 if two (2) List 17 ordered for the same bay.
582140600 List 43: Bay Input Feed and Shunt Assembly (4 Cables, 25 mV Shunts)
♦Provides landing points for four (4) input leads (on each side).
♦Provides an 800 A, 25 mV shunt (one per side).
♦Can be rotated for top or bottom feed configurations.
♦See “DC Input Connections” on page 54 for input termination specifications.
Restrictions
For use in Lists 01, 03, 07, and 09.
Ordering Notes
1) Order as required. Each List 43 provides input terminations and shunts for both sides.
For top and bottom feed 2-load applications, order one (1) List 43 and specify top or bottom
feed.
For top and bottom feed multi-load applications, order one (1) List 43 for each Side A / Side B load and specify top or
bottom feed.
2) Order input lugs as required per “DC Input Connections” starting on page 54.
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