Vertiv NetSure 584130100 User manual

NetSure™
Inverter System
Installation Manual
Specification Number: 584130100

Vertiv™ NetSure™ Inverter System Installation Manual
Vertiv™ NetSure™ Inverter System Installation Manual
The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution has
been taken to ensure the accuracy and completeness of this document, Vertiv
assumes no responsibility and disclaims all liability for damages resulting from
use of this information or for any errors or omissions. Refer to other local
practices or building codes as applicable for the correct methods, tools, and
materials to be used in performing procedures not specifically described in
this document.
The products covered by this instruction manual are manufactured and/or
sold by Vertiv. This document is the property of Vertiv and contains
confidential and proprietary information owned by Vertiv. Any copying, use or
disclosure of it without the written permission of Vertiv is strictly prohibited.
Names of companies and products are trademarks or registered trademarks of
the respective companies. Any questions regarding usage of trademark
names should be directed to the original manufacturer.
Technical Support Site
If you encounter any installation or operational issues with your product, check the pertinent section of this
manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.vertiv.com/en-us/support/ for additional assistance.

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TABLE OF CONTENTS
Admonishments Used in this Document.............................................................................................................................iv
Important Safety Instructions..................................................................................................................................................v
Safety Admonishments Definitions ..........................................................................................................................................................................................................................v
Safety and Regulatory Statements...........................................................................................................................................................................................................................v
Déclarations de Sécurité et de Réglementation...........................................................................................................................................................................................v
1Customer Documentation Package..................................................................................................................................1
2Installation Acceptance Checklist ...................................................................................................................................2
3Installing the System ............................................................................................................................................................3
3.1 General Requirements..............................................................................................................................................................................................................................................3
3.2 Securing the Relay Rack to the Floor (if furnished) .....................................................................................................................................................................3
3.3 Securing the System to a Relay Rack or a Cabinet Equipment Rack (if required).........................................................................................5
4Setting Switches.....................................................................................................................................................................6
4.1 Switch Setting on IB2 Controller Interface Board ...........................................................................................................................................................................6
5Making Electrical Connections .........................................................................................................................................7
5.1 Important Safety Instructions............................................................................................................................................................................................................................7
5.2 Wiring Considerations...............................................................................................................................................................................................................................................7
5.3 Relay Rack / Cabinet Frame Grounding Connection...................................................................................................................................................................8
5.4 System Shelves Frame Grounding Connections .............................................................................................................................................................................9
5.5 Nominal 120 VAC Input and Equipment Grounding Connections (Spec. No. 584130100 Lists 01, 01E, 02, 02E,
03, 03E, 04, 04E, 06, and 06E - does NOT apply to Lists 05 and 05E) .................................................................................................................10
5.6 Nominal -48 VDC Input Connections ......................................................................................................................................................................................................12
5.7 AC Neutral Reference Point (When DC Input Source Only Connected)...............................................................................................................16
5.8 Nominal 120 VAC Output Connections.................................................................................................................................................................................................18
5.8.1 List 01, 01E, 03, 03E, 05, and 05E (bulk output).....................................................................................................................................................18
5.8.2List 02, 02E, 04, 04E, 06, and 06E (NEMA output) ............................................................................................................................................ 18
5.9 External Alarm, Reference, Monitoring, and Control Connections ...............................................................................................................................21
5.9.1 External alarm, reference, monitoring, and control connection locations .......................................................................................21
5.9.2 IB2 (controller interface board) connections (if required)............................................................................................................................22
5.9.3 Customer interface board connections..........................................................................................................................................................................26
5.10 NCU Controller Ethernet Connection (if required) ....................................................................................................................................................................28
6Installing Inverter Modules..............................................................................................................................................30
7Initially Starting and Checking System Operation ..................................................................................................31
7.1 Initial Startup Preparation...................................................................................................................................................................................................................................31
7.2 Initially Starting the System ..............................................................................................................................................................................................................................31
7.3 NCU Controller Initialization .............................................................................................................................................................................................................................31
7.4 Checking System Status.....................................................................................................................................................................................................................................32

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iv
Admonishments Used in this Document
DANGER
! Warns of a hazard the reader will be exposed to that will likely result
in death or serious injury if not avoided. (ANSI, OSHA)
WARNING
! Warns of a potential hazard the reader may be exposed to that could
result in
death or serious injury if not avoided. This admonition is not used for situations that pose a
risk only to equipment, software, data, or service. (ANSI)
CAUTION
! Warns of a potential hazard the reader may be exposed to that could
result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to
be permitted in some of the applicable standards. (OSHA)
ALERT
! Alerts the reader to an action that must be avoided in order to protect
equipment, software, data, or service. (ISO)
ALERT
! Alerts the reader to an action that must be performed in order to prevent
equipment damage, software corruption, data loss, or service interruption. (ISO)
FIRE SAFETY
! Informs the reader of fire safety information, reminders, precautions,
or policies, or of the locations of fire
-fighting and fire-safety equipment. (ISO)
SAFETY
! Informs the reader of general safety information, reminders, precautions, or
policies not
related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

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Important Safety Instructions
Safety Admonishments Definitions
Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv.
Safety and Regulatory Statements
Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements.
Déclarations de Sécurité et de Réglementation
Reportez-vous à la Section 4154 (fourni avec les documents de votre client) pour les déclarations de sécurité et de réglementation.

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1
1Customer Documentation Package
This document (IM584130100) provides Installation Instructions for the Vertiv™ NetSure™ Inverter System: Spec. No. 584130100.
Table 1.1 Inverter System Configurations
List Number Configuration
584130100 List 01 19”, 5 kVA maximum, Bulk Output Shelf
584130100 List 01E 19”, 6 kVA maximum, Bulk Output Shelf
584130100 List 02 23”, 6 kVA maximum (5.76 kVA per NEC breaker de-rating), NEMA Output Shelf
584130100 List 02E 23”, 6 kVA maximum (5.76 kVA per NEC breaker de-rating), NEMA Output Shelf
584130100 List 03 19”, 10 kVA maximum, Bulk Output Shelf
584130100 List 03E 19”, 12 kVA maximum, Bulk Output Shelf
584130100 List 04 23”, 12 kVA maximum (11.5 kVA per NEC breaker de-rating), NEMA Output Shelf
584130100 List 04E 23”, 12 kVA maximum (11.5 kVA per NEC breaker de-rating), NEMA Output Shelf
584130100 List 05 19”, 15 kVA maximum, Bulk Output Shelf - DC INPUT ONLY
584130100 List 05E 19”, 20 kVA maximum, Bulk Output Shelf - DC INPUT ONLY
584130100 List 06 23”, 18 kVA maximum (18 kVA per NEC breaker de-rating), NEMA Output Shelf
584130100 List 06E 23”, 24 kVA maximum (23 kVA per NEC breaker de-rating), NEMA Output Shelf
The complete Customer Documentation Package consists of…
System Installation Manual
•System Installation Instructions: IM584130100
Controller User Manual
•NCU Controller User Instructions: UM1M830BNA
USB Drive with All Customer Documentation
•System Installation Instructions: IM584130100
•System User Instructions: UM584130100
•System “System Application Guide”: SAG584130100
•NCU Controller User Instructions: UM1M830BNA
•Inverter Instructions: UM1I1201000
•Engineering Drawings
-SD584130100
-T584130100
•Also provided on the USB drive are the controller configuration files loaded into the controller as shipped and a controller
configuration drawing (C-drawing).
For factory settings of all configurable controller parameters, refer to the controller configuration drawing (C-drawing) supplied with
your system.

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2Installation Acceptance Checklist
Provided in this section is an Installation Acceptance Checklist. This checklist helps ensure proper installation and initial operation of
the system. As the procedures presented in this document are completed, check the appropriate box on this list. If the procedure is
not required to be performed for your installation site, also check the box in this list to indicate that the procedure was read. When
installation is done, ensure that each block in this list has been checked. Some of these procedures may have been factory performed
for you.
NOTE! The system is not powered up until the end of this checklist.
NOTE! Some of these procedures may have been performed at the factory for you.
Installing the System
Relay Rack Secured to Floor
System Secured to Relay Rack or Cabinet Equipment Rack (if required)
Setting Switches
Factory Switch Setting on IB2 Interface Board Verified
Making Electrical Connections
Relay Rack / Cabinet Frame Grounding Connection Made
System Shelves Frame Grounding Connections Made
AC Input and AC Input Equipment Grounding Connections Made (if required)
DC Input Connections Made
AC Neutral Reference Point Bonding Busbar Connection Made (if required)
AC Output Connections Made
External Alarm, Reference, Monitoring, and Control Connections Made
NCU Controller Ethernet Connection Made
Installing the Inverter Modules
Inverter Modules Installed
Initially Starting the System
System Started and Checked

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3Installing the System
3.1 General Requirements
•The installer should be familiar with the installation requirements and techniques to be used in securing the relay rack (if
furnished) to the floor.
•The installer should be familiar with the installation requirements and techniques to be used in securing the system to a relay
rack or equipment rack.
•This product is recommended to be installed in a restricted access location on or above a non-combustible surface.
•This product is recommended to be located in a controlled environment with access to Crafts persons only.
•The system must be mounted in an environment that does not exceed the rated operating ambient temperature range found
in SAG584130100.
•Clearance requirements are (relay rack or equipment rack):
-Recommended minimum aisle space clearance for the front of each bay is 2'6" (for operation and maintenance).
-Recommended minimum aisle space clearance for the rear of each bay is 2’0” (for installation and maintenance).
-No space required above or below the unit (for ventilation only, installation and maintenance may require more
clearance).
3.2 Securing the Relay Rack to the Floor (if furnished)
Secure the relay rack to the floor per site requirements. Refer to “General Requirements” on page 3.
Ventilation Requirements
Refer to the “General Requirements” on page 3.
Relay Rack Floor Mounting Dimensions
Refer to Figure 3.1 and Figure 3.2 for relay rack floor mounting dimensions.

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Figure 3.1 Relay Rack Floor Mounting Dimensions - 23”
Part No. 559817
Part No. 559819
Part No. 559818, 559820,
559821, 559822
17.50
20.13
24.38
2.13
3.44
9.88
12.53
15.00
1.24
2.56
0.875 Dia.
(8 Places)
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 2 Places)
22.500
24.750
1.125
15.000
17.500
20.125
25.000
2.437
3.750
9.871
12.531
15.031
1.250
2.580
2.00
1.00
1.00
2.00
2.00
2.00
5.00
0.437 Dia.
(12 Places)
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 2 Places)
0.875 Dia.
(8 Places)
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 1 Place)
Notes:
1. All dimensions are in inches.

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Figure 3.2 Relay Rack Floor Mounting Dimensions - 19”
3.3 Securing the System to a Relay Rack or a Cabinet Equipment Rack (if
required)
DANGER! If the system is mounted in a relay rack, the relay rack must be securely anchored to the floor before the system is
installed.
NOTE! If the system was ordered in a relay rack, these procedures have been performed at the factory.
NOTE! Refer to “General Requirements” on page 3 for mounting restrictions and ventilation requirements.
NOTE! The shelves comprising this system are factory connected together. The shelves are mounted as a complete system.
This system is designed to mount in a standard 19” or 23” wide relay rack or equipment rack (depending on configuration) having
1-3/4” multiple drillings. Refer to System Application Guide SAG584130100 for overall dimensions and a list of available relay racks.
Procedure
1. Position the system in the relay rack or cabinet equipment rack.
Part No. 559823
Part No. 559824
13.50
16.13
20.38
2.13
3.44
9.88
12.53
15.00
1.24
2.56
0.875 Dia.
(8 Places)
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 2 Places)
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 2 Places)
14.13
16.75
21.00
2.13
3.44
9.38
12.03
15.00
1.49
2.81
0.875 Dia.
(8 Places)
Notes:
1. All dimensions are in inches.

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2. Secure the system to the relay rack or cabinet equipment rack using hardware as shown in Figure 3.3 (see Figure 3.3 for
recommended torque). Use grounding washers as indicated in Figure 3.3.
NOTE! Install (orient) the ground washers so the teeth dig into the mounting angles for a secure ground connection.
Figure 3.3 Mounting the System in a Relay Rack or a Cabinet Equipment Rack
4Setting Switches
4.1 Switch Setting on IB2 Controller Interface Board
Dip Switch SW1 on the IB2 board is used to set the communications address for this board. Refer to Table 4.1 for SW1 settings. Refer
to Figure 4.1 for circuit card and switch location.
Perform the following procedure to verify the factory setting. This procedure can also be used to make adjustment on a replacement
circuit card.
Procedure
1. Ensure SW1 is set per Table 4.1. Refer to Figure 4.1 for circuit card and switch location.
Table 4.1 IB2 Controller Interface Board Switch Setting
Setting
DIP Switch SW1
1 2
IB2-1 OFF OFF
584130100 List 05 Shown.
Other Configurations Similar.
Front Mounting Hardware
12-24 x 3/4" Thread Forming
Hex Head Screw
No. 10/12 Ground Washer
Torque: 65 in-lbs.

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Figure 4.1 IB2 Controller Interface Board Switch Location and Setting
5Making Electrical Connections
5.1 Important Safety Instructions
DANGER! Adhere to the “Important Safety Instructions” starting on page v.
5.2 Wiring Considerations
All wiring and branch circuit protection should follow the current edition of the American National Standards Institute (ANSI)
approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), and applicable local codes. For operation in
countries where the NEC is not recognized, follow applicable codes.
For wire size, branch circuit protection, crimp lug, and general wiring recommendations; refer to System Application Guide
SAG584130100.Lugs must be crimped per lug manufacturer’s specifications.
Switch SW1 is located in this
corner of the IB2 circuit card.
IB2 Assembly
IB2 (Controller Interface
Board) Slide Out Tray
Front
584130100 List 01 Shown.
Other Configurations Similar.
Setting DIP Switch SW1
1 2
IB2 OFF OFF
ON OFF
1
2
SW1
SW1
In this system, switch settings
must be in positions shown.
IB2 Circuit Card (Top View)
(Controller Interface Board)
ON OFF
1
2
-
J12
SW1
7
J2
J11
531
Relay Output Terminal BlocksDigital Input Terminal Blocks
J9J8J7J6J5J4J3
+
NOCNC
NOCNC
531 531 531 531
NOCNC
531
NOCNC
531
NOCNC
531
4 62 4 62 4 62 4 62
NOCNC
4 62
NOCNC
4 62
NOCNC
4 62
Relay
No.
Relay
No.
87654321
8642
87
6543
21
Input
No. (+)
Input
No. (–)

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5.3 Relay Rack / Cabinet Frame Grounding Connection
For relay rack / cabinet frame grounding requirements, refer to the current edition of the American National Standards Institute
(ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your
specific site requirements.
Procedure
1. Attach a customer grounding network lead to the equipment mounting rack per site requirements. Holes are provided on the
top of each relay rack for installing a lead with a two-hole lug that has 1/4" bolt clearance holes on 5/8" centers. When using
1/4-inch hardware, recommended torque is 84 in-lbs when a standard flat washer and lock washer are used. Refer to
Figure 5.1 for locations.
NOTE! REMOVE TAPE FROM HOLE LOCATIONS BEFORE INSTALLING LUG.
Figure 5.1 Relay Rack Frame Grounding Connection Points
Frame Ground
Connection Point
(1/4” clearance holes on 5/8” centers)
Frame Ground
Connection Point
(1/4” clearance holes on 5/8” centers)
Top View
(Typical Relay Rack)
Top View
(Typical Relay Rack)

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5.4 System Shelves Frame Grounding Connections
For system shelf grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site
requirements.
A connection to the customer's grounding network or main grounding electrode is made using a grounding electrode conductor
terminated on the system enclosure. System shelf grounding is accomplished through ground washers properly installed on the relay
rack mounting brackets.
Procedure
1. The frame grounding connection to the system shelves are made by using grounding washers with the mounting hardware
used to secure the shelves to the relay rack or cabinet. Refer to “Securing the System to a Relay Rack or a Cabinet
Equipment Rack (if required)” on page 5. Ensure that the relay rack or cabinet is properly grounded.
2. A direct connection to the main grounding electrode is required even if the relay rack or cabinet frame is already grounded.
A 1/4-20 frame ground point (marked "Grounding Electrode Terminal") is located on the rear of the system near the AC input
(see Figure 5.2 for typical location of the Grounding Electrode Terminal). Terminal hardware is shipped loose with the system
and must be installed after the system is mounted to the relay rack or cabinet frame. Provide a grounding electrode
conductor to this point using a copper conductor that complies with National Electrical Code (NEC) for ampacity. Refer to
SAG584130100 for ground lead size recommendation and lug selection. Torque hardware as indicated in Figure 5.2.
Figure 5.2 Typical Location of Grounding Electrode Terminal
Frame Ground
One 1/4-20 Swage Nut
(Hardware Provided Loose)
Recommended Torque: 84 in-lbs.
Rear
Frame Ground
Location

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5.5 Nominal 120 VAC Input and Equipment Grounding Connections (Spec. No.
584130100 Lists 01, 01E, 02, 02E, 03, 03E, 04, 04E, 06, and 06E - does NOT
apply to Lists 05 and 05E)
The AC input connections are made to an AC input terminal block located in the right-rear of the inverter module mounting shelf
portion of the system.
Procedure
Refer to Figure 5.3 as this procedure is performed.
NOTE! A grounding conductor must be provided with each conduit.Make equipment grounding connections to earth
ground, not to the branch circuit neutral conductor.
1. Remove the access cover from the rear of the inverter module mounting shelf portion of the system.
2. For all Lists except 01 and 02, remove the conduit plate from the right side (as viewed from the rear) of the inverter module
mounting shelf portion of the system.
3. For Lists 01 and 02, if using the rear panel location, transfer the plug button factory installed in this location to the conduit
hole in the right-side panel.
4. Install an appropriate size conduit fitting (see SAG584130100 for details) as required.
5. Route commercial AC input and ground leads into the inverter module mounting shelf portion of the system through the
previously installed conduit fitting.
6. Connect the commercial AC input leads to the AC input terminal block inside the inverter module mounting shelf portion of
the system as shown in Figure 5.3. Connect each wire by inserting the stripped end into the wire opening, and then
tightening the screw. Torque connections to value shown in Figure 5.3.
7. Connect equipment grounding leads to the frame ground stud using installer-provided lug and factory-supplied mounting
hardware. Torque connection to value shown in Figure 5.3.
8. After all AC input and equipment grounding connections have been made and checked, reinstall the rear access cover.

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Figure 5.3 Nominal 120 VAC Input and Equipment Grounding Connections
Wire Size Capacity: 20 AWG to 4 AWG.
Recommended Torque: 26 in-lbs.
584130100 List 01
584130100 List 02
Line
Neutral
AC Input Feed
Terminal Block
120 VAC, 50 / 60 HZ,
Single Phase
Wire Size Capacity: 14 AWG to 2/0 AWG.
Recommended Torque:
35 lbf.in (3.95 N.m) 14 AWG
35 lbf.in (3.95 N.m) 12 AWG
40 lbf.in (4.52 N.m) 8 AWG
120 lbf.in (13.56 N.m) 6 AWG to 2/0 AWG
584130100 List 01E
584130100 List 02E
584130100 List 03
584130100 List 03E
584130100 List 04
Line
Neutral
AC Input Feed
Terminal Block
120 VAC, 50 / 60 HZ,
Single Phase
FRAME GROUND
One M4 x 7mm
Stud and Hardware.
Recommended torque:
20 in-lbs.
Rear
Rear
Rear Panel(s) Removed in Illustrations
AC Input Feed
Terminal Block
120 VAC, 50 / 60 HZ,
Single Phase
AC Input Feed
Terminal Block
120 VAC, 50 / 60 HZ,
Single Phase
Wire Size Capacity: 14 AWG to 2/0 AWG.
Recommended Torque:
35 lbf.in (3.95 N.m) 14 AWG to 10 AWG
40 lbf.in (4.52 N.m) 8 AWG
120 lbf.in (13.56 N.m) 6 AWG to 2/0 AWG
584130100 List 04E
584130100 List 06
584130100 List 06E
Line
Neutral
584130100 List 01 Shown.
Other Configurations Similar.

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5.6 Nominal -48 VDC Input Connections
The DC input connections are made to the rear of the inverter module mounting shelf(s) comprising the system.
NOTE! If the input to the inverter system is provided from a DC input source only (no AC input), an AC neutral reference
must be provided by bonding the "Neutral" output of the inverter shelf to the frame of the inverter shelf with the furnished
bonding busbar.See “AC Neutral Reference Point (When DC Input Source Only Connected)” on page 16.
Procedure
Refer to Figure 5.4 as this procedure is performed.
1. Remove the access cover from the rear of the inverter module mounting shelf portion of the system.
2. Install 1/2-inch or 1-inch conduit fittings (depends on configuration) as required in the left-side panel (as viewed from the
rear).
3. Route DC input leads into the inverter module mounting shelf(s) through the previously installed conduit fitting(s).
4. Connect the DC input leads to the appropriate DC input terminals inside the inverter module mounting shelf(s) as shown in
Figure 5.4. Torque connections to value shown in Figure 5.4.
5. After all DC input connections have been made and checked, reinstall the rear access cover.

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Figure 5.4 Nominal -48 VDC Input Connections (cont’d on next page)
584130100 List 01
584130100 List 03
584130100 List 05
584130100 List 01E
584130100 List 03E
584130100 List 05E
584130100 List 02
584130100 List 04
584130100 List 06
584130100 List 02E
584130100 List 04E
584130100 List 06E
See labels as
depicted below.
DC Input Feed Terminations
1/4-20 Studs and Hardware.
Recommended torque: 58 in-lbs.
Module mounting positions (for each
shelf) are numbered starting with #1
on the left as viewed from the front. Rear
Rear Panel(s) Removed in Illustrations
584130100 List 03 Shown.
Other Configurations Similar.
Label Description
Inverter Position
#4 and #5
DC Input Feed
Position #4 and #5
(Top Shelf)
DC Input Feed
Position #4 and #5
(Bottom Shelf)
DC Input Feed
Position #2 and #3
(Top Shelf)
DC Input Feed
Position #2 and #3
(Bottom Shelf)
DC Input Feed
Position #1
(Top Shelf)
DC Input Feed
Position #1
(Bottom Shelf)
Return
-48V
Return
-48V

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Figure 5.4 Nominal -48 VDC Input Connections (cont’d from previous page, cont’d on next page)
Rear 584130100 List 01
Rear 584130100 List 03
Rear 584130100 List 05
Rear 584130100 List 01E
Rear 584130100 List 03E
Rear 584130100 List 05E
Inverter Module
Mounting
Position
#2 and #3
Inverter Module
Mounting
Position
#1
Inverter Module
Mounting
Position
#4 and #5
Inverter Module
Mounting
Position
#2 and #3
Inverter Module
Mounting
Position
#1
Inverter Module
Mounting
Position
#4 and #5
Inverter Module
Mounting
Position
#2 and #3
Inverter Module
Mounting
Position
#1
Inverter Module
Mounting
Position
#4 and #5
Inverter Module
Mounting
Position
#2 and #3
Inverter Module
Mounting
Position
#1
Inverter Module
Mounting
Position
#4 and #5
Inverter Module
Mounting
Position
#2 and #3
Inverter Module
Mounting
Position
#1
Inverter Module
Mounting
Position
#4 and #5
Inverter Module
Mounting
Position
#2 and #3
Inverter Module
Mounting
Position
#1
Inverter Module
Mounting
Position
#4 and #5