Vestelli BIO-3 REACTOR Setup guide

Bio-3
Reactor
Greywater Reactor Installation,
Operation & Service Instructions

CONTENTS
Bio - 3 Reactor properties
Safety
Operating principle
Installation requirements
Installation
01
02
03
04
05
Commissioning, operation, service,
warranty & contact information
06

Capacity
Greywater capacity
1–5 people
600 l/day
Temporary capacity
900 l/day
Oxidation – 1 air pump
45 W
Material
Concrete/Plastic
Weight
Height
Diameter
Sewer inlet (bottom)
Sewer outlet (bottom)
Risers
approx. 1,200 kg
2,200 mm
1,200 mm
1,215 mm (Ø 110 mm)
1,165 mm (Ø 110 mm)
Ø 1,000 mm inner diam
Bio-3 Reactor

Safety
FOLLOW THE INSTALLATION INSTRUCTIONS CAREFULLY!
Lifting the cover and riser section requires two people. Be careful not to drop the
blower unit, which is attached to the riser section.
The electrical installation must be carried out by a professional electrician with the
necessary permits.
The cover must be locked with a padlock.
Please take the weight of the tank into consideration when lifting it. Always
maintain a sufficient safety distance when lifting the tank. Only lift the tank using
hoist grippers that are suited to concrete rings.

Operating principle
The bio reactor is a continuous greywater treatment plant. The bio reactor can be installed as a greywater treatment solution for detached
houses or holiday homes. It meets the strictest requirements of the Government Decree on Treating Domestic Wastewater in Areas Outside
Sewer Networks (209/2011) under all circumstances. Interruptions in use or overloads do not disrupt the system’s operation.
The operating principle of the Bio-3 Reactor is simple. It is based on the oxidation and biological
treatment of wastewater so that the biological layer that accumulates on the surface of the
biomodules enhances the treatment of the nutrients contained by the wastewater.
1
The greywater is conveyed into the tank’s first compartment through an inclined sewer.
In the first compartment, fats and solids are removed from the greywater.
The greywater is moved by gravity from the bottom of the second compartment to the
biomodules.
In the biomodules, the greywater is aerated with small oxygen bubbles.
In the third compartment, the greywater settles and the separation of solids is ensured.
The wastewater is conveyed from the bottom of the third compartment to its discharge
location.
The coarse filter in the outlet sewer completes perfect separation
The oxidation blower operates continuously.
From the bio reactor, the wastewater is conveyed to an approved discharge location. 2
4
3
5
7
6
1
3
4
5
6
7
2

Installation requirements
If the sewer is at a depth exceeding 70 cm.
Excavator Sand bedding
Frost insulation
Soil compactor
Well ring hoist grippers
Hammer
Professional electrician
Shovel
Installer
Sewers & sewer
components 110 mm Lubricant Padlock
Spirit level Tape measure
1,000-mm well ring for
riser ring + seal
Concretedrill +
8-mm drill bit
* *
*

Installation
Dig a suciently wide and safe hole that is 1,415 m deep at the sewer’s lower edge.
1
Pipe the sewer from the building as close to the tank’s location as possible.
2
Use a soil compactor to compact a 20-cm level layer of sand bedding at the
bottom of the hole.
3
Carefully attach three-claw hoist grippers to the tank and use them to lift the
bio reactor into the hole. Use a spirit level to ensure that the bottom is level.
4
Fill the hole with sand, compacting the sand bedding every 20 cm or so
until mid-way up the bottom section. NB! Have the cover in place during
the installation to prevent sand getting in the tank.
5
Insert the sewer from the building through the seal in the tank’s side so that
at least 5 cm of the sewer pipe is visible inside the tank. Pipe the sewer outlet
from the tank to the discharge location.
6
Lift the riser on top of the tank well and attach it using the spikerpluggs
provided. Ensure that the riser’s seal stays in place during the installation.
7
NB! If the sewer is at a depth exceeding 700 mm, install a sucient number of
concrete well rings between the bottom section and the riser. Seal the joint of
the well ring and bottom section using sealing strip. Drill new fastening holes
for the riser with a 8-mm concrete drill bit.
Connect the power cord to the socket. NB! Only a professional electrician
may carry out the connection. The riser has a ready-made penetration for
the electric cord.
Fill the hole with sand and install insulation panels on top of the sewers and
at the sides of the tank at a width of approximately 1 m. NB! The riser is
equipped with an installation level for the insulation plates.
Fill in the nal soil, such as sand or earth, on top of the frost insulation.
Insert the air hose from the well into the blower’s connector.
Install the coarse lter to hang on the provided hook.
8
9
10
11
12
13
NB! Install the sewer’s ventilation above
the roof using the building’s internal
ventilating pipe. Do not use an inward
relief valve. If ventilation above the roof is
not possible, please contact customer
service before installation.
+

Installation
Fill the tank with water.
Carefully check that the air pump is rmly attached to its stand and the air hose is connected.
Connect the electric plug in the socket and check that oxygen bubbles start rising in the
biomodules.
Put the insulated cover in place.
Lock the cover with a separate padlock.
Operation & service
Do not run any other water into the sewer except water from bathing, laundering or
dishwashing
The air pump can be switched o during long interruptions in use.
If the bio reactor is not used during the winter months and the blower is switched o, it must
be unplugged and brought indoors.
Empty the tank when necessary and at least once annually. Fill the tank after emptying it.
When the tank is emptied, remove the coarse lter and rinse it.
Clean the air pump’s lter annually when the tank is emptied. Unscrew the screw on top of the
blower using a screwdriver. Remove the lter cover and clean or change the lter. Put the clean
lters back in place and fasten the screw.
Check that the air pump is rmly closed and functioning.
If you detect any disruptions in operation, contact Jätevesiliike Vestelli Oy’s customer service on [phone].
Contact
information
Jätevesiliike Vestelli Oy
Aleksanterinkatu 29 A, 2nd oor, FI-33100 Tampere
Production: Kauhakorvenkatu 43, FI-33720 Tampere
[phone]
jatevesiliike@vestelli.
www.vestelli.
Business ID: 2364009-4
Warranty
The Bio-3 Reactor has a 2 year warranty against defects in materials and workmanship. All warranty claims
have to be made under the time of warranty.
The warranty is considered to start on the day of purchase, and the warranty period does not restart with
service or repairs.
The warranty does not cover errors in installation, planning or operation.

Maintenance Operations Notes
DATE MAINTENANCE OPERATION PERFORMER

Useful Contact Informations
Name/Surname
Address
Telephone
E-mail
Name/Surname
Address
Telephone
E-mail
Name/Surname
Address
Telephone
E-mail
Name/Surname
Address
Telephone
E-mail
Name/Surname
Address
Telephone
E-mail
Water & Sewage Consultant/Planning:
Place of Purchase/Supplier:
Sludge Removal:
Installer/Contractor:
Service:
Local Authority Enviroment & Health Protection Department:
Name/Surname
Address
Telephone
E-mail