Vestil DCR-880 Series User manual

rev. 6/7/2018 DCR-880, MANUAL
Copyright 2018 Vestil Manufacturing Corp. Page 1 of 25
DCR-880 Series Manually Propelled Drum Carriers
Instruction Manual
DCR-880-M DCR-880-H-HP DCR-880-H
Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, immediately record a complete description of the
damage on the bill of lading. If the product is undamaged, discard the packaging.
Note:
The end-user is solely responsible for confirming that product design complies with all laws, regulations, codes,
and mandatory standards applied where the product is used.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free [phone]
Fax: [phone]
www.vestilmfg.com e-mail: [email protected]
Table of Contents
Signal words………………………………………………………………………………..............................................2
Hazards of improper use……...…………………………………………………………………………………..……… 2
DCR-880-M exploded parts diagram, bill of materials, and specifications………………………………....……….. 3 - 4
DCR-880-H exploded parts diagram, bill of materials, and specifications……………………………………..,,….. 5 - 6
DCR-880-H-HP exploded parts diagram, bill of materials, and specifications…………….…………..…..……….. 7 - 8
DCR-880-H-DC exploded parts diagram, bill of materials, and specifications………………….…………….……. 9 - 10
DCR-880-H-HP-DC exploded parts diagram, bill of materials, and specifications…………..…………....……….. 11 - 12
DC modular power unit exploded parts diagram and bill of materials……………………………………………….. 13 - 14
12VDC modular power unit electrical circuit diagram…………………………………………………………………. 14
12VDC modular power unit layout………………………………………………………………………………………. 15
Using the drum lifter………………………………...…………………………………………………………………….. 16
Lifting drums……………………………………………………………………………………………………………….. 17
Hydraulic circuit diagram (DCR-880-H & DCR-880-H-HP)……………..……………………………………..……… 18
Manual hydraulic system sequence of operation………...……………………………………………………………..18 - 19
Hydraulic circuit diagram: DC-powered units……………………………………………………………………………19
Operation instructions for DC-powered units (DCR-880-H-DC & DCR-800-H-HP-DC)…………………………… 19 - 20
Bleeding air from the hydraulic circuit…………………………………………………………………………………… 20
Using the Battery Charger…………………………………………………………………………………….…….....….20 - 21
Inspections & Maintenance……………………………………………………………................................................ 21 - 22
Troubleshooting guide (DCR-880-H & DCR-880-H-HP)……………………………………………………………….22
Troubleshooting guide (DCR-880-H-DC & DCR-880-H-HP-DC)…………………………………………………….. 23 - 24
Labeling diagram……………………………………………………………………………………………..………..….. 24
Limited warranty……
……………………………………………………………………………..………………………..
25

rev. 6/7/2018 DCR-880, MANUAL
Copyright 2018 Vestil Manufacturing Corp. Page 2 of 25
Signal Words:
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable
seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to
uses of the product likely cause property damage. The signal words used in this manual appear below along with
their definitions.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE
injury.
Identifies practices likely to result in product/property damage, such as operation that might
damage the product.
Hazards of Improper Use:
Vestil strives to identify all foreseeable hazards associated with the use of its products. However, material
handling is dangerous and no manual can address every conceivable risk. The most effective means for preventing
injury is the application of good judgment and common sense by the end-user.
Serious personal injuries might result from improper or careless use of this product.
Failure to read & understand the entire manual before using or servicing the product is a misuse of the
product.Read the manual to refresh your understanding of proper use and maintenance procedures.
DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and certain that
it will be safe to use afterwards.
DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved
modifications might make the lift unsafe to use and automatically void the Limited Warranty (see p. 25).
DO NOT exceed the capacity of the drum handler. The product is labeled with its capacity (see Label 287 in
“Labeling diagram” on p. 25).
Inspect the product as directed in “Inspections and Maintenance” on p. 21-22. ONLY use the drum handler if it is in
normal condition. If repairs are necessary, only install manufacturer-approved replacement parts.
DO NOT change the setting of the pressure relief valve.
ALWAYS carefully watch the drum handler and drum during use.
DO NOT use this device UNLESS all product labels (see “Labeling Diagram”) are readable and undamaged AND all
machine guards are in place.
DO NOT ride on the drum handler or use it to move people.
ALWAYS lower the carriage until the drum is entirely supported by the ground before leaving the drum handler.
If part of the hydraulic system is damaged, AVOID contact with pressurized oil. High pressure oil easily punctures
skin which can cause injury, gangrene, or death.
Unload the drum handler before performing any service work on it.
The unit should always be labeled as shown in the Labeling Diagram on p. 24. Replace all labels that are damaged,
missing, or not easily readable.
DO NOT use the drum handler if it cannot firmly and securely clamp the lip of the drum.
Only use this product on compacted, improved surfaces.
Proper use, maintenance, and storage are essential for this product to function properly.
oAlways use this product in accordance with the instructions in this manual.
oRelieve hydraulic pressure whenever the unit is not in use by fully lowering the carriage.
oKeep the product clean & dry. Lubricate moving parts at least once per month.
oONLY use manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result
from the use of unapproved replacement parts.
oDCR-880-H and DCR-880-H-HP: Do not use brake fluid or jack oils in the hydraulic system. If oil is needed, use an
anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.
oContact the manufacturer for MSDS information

rev. 6/7/2018 DCR-880, MANUAL
Copyright 2018 Vestil Manufacturing Corp. Page 3 of 25
DCR-880-M exploded parts drawing (bill of materials on following page)

rev. 6/7/2018 DCR-880, MANUAL
Copyright 2018 Vestil Manufacturing Corp. Page 4 of 25
DCR-880-M bill of materials:
Item Part no. Description Qty. Item Part no. Description Qty.
1 40-538-006 Weldment, carriage 1 22 40-538-007
Weldment, carriage, cylinder
bracket 1
2 21-527-003 Assembly, roller bearing 4 23 40-612-006 Weldment, pin, saddle retainer 1
3 40-537-001 Weldment, detent, leg position 4 24 40-516-006 Weldment, bracket, jack mount 1
4 16-132-181 Stem caster, PH-F-8/2-S-STM 4 25 11005 Bolt,
1
/4”-20x1”, HHCS #2, zinc-
plated 2
5 40-514-029 Weldment, leg, left 1 26 40-514-028 Weldment, frame 1
6 40-514-030 Weldment, leg, right 1 27 99-024-003 Guard/cover/endcap/plug 4
7 36102
Hex nut, grade A, zinc-plated,
1/
4
”-20 2 28 40-112-016 Pin, upper casting mount 1
8 33004
Flat washer, USS, zinc-plated,
1/
4
” 2 29 40-112-017 Pin, spring attach 1
9 37039 Nylock nut, zinc-plated,
3
/
4
”-10 4 30 40-536-001 Weldment, jack 1
10 33011
Flat washer, USS, plain finish,
1/
2
” 2 31 40-146-001 Spring, tension 1
11 37030 Nylon insert lock nut,
1
/
2
”-13 2 32 28-112-031 Clevis pin,
3
/
4
” x 4
1
/
2
” 2
12 11209
Bolt,
1
/2”-13x1
1
/2” HHCS ASTM
A307 grade A, zinc-plated 2 33 65078 Extended prong cotter pin, zinc-
finish, 1/
8
” x 11/
2
” 3
13 40-525-001 Weldment, handle 1 34 21-112-003 Pin,
1
/
2
”-13x1
1
/
2
”, retaining clevis 2
14 40-016-052 Bracket, casting 1 35 11119 Hex bolt, grade A, zinc finish,
3/
8
”-16x4” 1
15 40-016-053 Bracket, casting, FMDL series 1 36 33008 Flat washer, low carbon, USS,
zinc-plated, 3/
8
” 8
16 40-514-011 Weldment, frame 1 37 37024 Nylon insert lock nut, grade 2,
zinc finish, 3/
8
”-16 1
17 40-014-093 Frame, drum grip, casting 1 38 33354 Belleville spring washer,
1
/
2
”ID 2
18 65073
1/8” x 5/8” cotter pin 1 39 33012 Flat washer, low carbon, zinc
finish, 1/
2
” 2
19 40-612-004 Pin, clevis 1 40 21-113-030 Spacer,
1
/
4
” length 2
20 65076
1/8” x 1” cotter pin, zinc-plated 1 41 40-145-008 Strap with ratchet, 6’ long, 2
hooks 1
21 45286 #11 hitch pin clip,
1
/8” x 2
5
/8” 2
DCR-880-M Standard features:
Capacity = 880 lb. Minimum inside width = 283/8”
Minimum overall height = 451/2” Maximum inside width = 617/16”
Maximum overall height = 543/16” Jaw lowered height = 31”
Minimum overall length = 439/16” Jaw raised height = 47”
Maximum overall length = 4915/16” Casters = 8”x2” swiveling
Minimum overall width = 357/8” Net weight = 238 lb.
Maximum overall width = 6815/16” Hand ratchet operated

rev. 6/7/2018 DCR-880, MANUAL
Copyright 2018 Vestil Manufacturing Corp. Page 5 of 25
DCR-880-H exploded parts drawing (bill of materials on following page)

rev. 6/7/2018 DCR-880, MANUAL
Copyright 2018 Vestil Manufacturing Corp. Page 6 of 25
DCR-880-H bill of materials:
Item Part no. Description Qty. Item Part no. Description Qty.
1 40-514-028 Weldment, frame 1 24 65076
1
/
8
” x 1” cotter pin, zinc-plated 2
2 40-538-006 Weldment, carriage 1 25 65073
1
/
8
” x
5
/
8
” cotter pin 1
3 21-527-003 Assembly, roller bearing 4 26 40-112-016 Pin, upper casting mount 1
4 40-112-017 Pin, spring attach 1 27 40-112-015 Pin, cylinder mount 1
5 40-537-001 Weldment, detent, leg position 4 28 45286 #11 hitch pin clip,
1
/
8
” x 2
5
/
8
” 2
6 16-132-181 Stem caster, PH-F-8/2-S-STM 4 29 40-538-007
Weldment, carriage, cylinder
bracket 1
7 40-514-029 Weldment, leg, left 1 30 40-612-006 Weldment, pin, saddle retainer 1
8 40-514-030 Weldment, leg, right 1 31 40-017-037 Stiffener, upper tie bar 1
9 36102
Hex nut, grade A, zinc-plated,
1/
4
”-20 2 32 11105 Hex bolt,
3
/8”-16x1”,grade A,
zinc-plated 2
10 11011
Hex bolt, grade A, zinc-plated,
1/
4
”-20x2” 2 33 33008 Flat washer, low carbon, USS,
zinc-plated, 3/
8
” 10
11 33004
Flat washer, USS, zinc-plated,
1/
4
” 2 34 36106 Hex nut, grade A, zinc-plated,
3/
8
”-16 2
12 37039 Nylock nut, zinc-plated,
3
/
4
”-10 4 35 99-024-003 Guard/cover/endcap/plug 4
13 33011
Flat washer, USS, plain finish,
1/
2
” 2 36 21-112-003 Pin,
1/2”-13x11/2”, retaining clevis
2
14 37030 Nylon insert lock nut, 1/2”-13 2 37 65078 Extended prong cotter pin, zinc-
finish, 1/
8
” x 11/
2
” 3
15 37030 Nylon insert lock nut,
1
/
2
”-13 2 38 21-112-003 Pin,
1
/
2
”x1
15
/
16
”, retaining clevis 2
16 11209
Bolt,
1
/2”-13x1
1
/2” HHCS ASTM
A307 grade A, zinc-plated 2 39 33354 Belleville spring washer, 1/2”ID 2
17 40-525-001 Weldment, handle 1 40 11119 Hex bolt, grade A, zinc finish,
3/
8
”-16x4” 1
18 40-016-052 Bracket, casting 1 41 37024 Nylon insert lock nut, grade 2,
zinc finish, 3/
8
”-16 1
19 40-016-053 Bracket, casting, FMDL series 1 42 33012 Flat washer, low carbon, zinc
finish, 1/
2
” 2
20 40-514-011 Weldment, frame 1 43 40-146-001 Spring, tension 1
21 40-014-093 Frame, drum grip, casting 1 44 21-113-030 Spacer,
1
/
4
” length 2
22 40-612-004 Pin, clevis 1 45 40-145-008
Strap with ratchet, 6’ long, 2
hooks 1
23 01-640-030 Pump, manual 1 * 01-136-412
Replacement seal kit for pump
(item 23)
DCR-880-H Standard features:
Capacity = 1,500 lb. Lowered jaw height = 31” Minimum inside width = 283/8”
Minimum overall height = 4311/16” Casters = 8”x2” swiveling Maximum inside width = 613/8”
Maximum overall height = 531/2” Raised jaw height = 49” Net weight = 272 lb.
Minimum overall length = 43” Maximum overall width = 681/2” Foot pump operated carriage
Maximum overall length = 501/2” Minimum overall width = 357/8”

rev. 6/7/2018 DCR-880, MANUAL
Copyright 2018 Vestil Manufacturing Corp. Page 7 of 25
DCR-880-H-HP exploded parts drawing (bill of materials on following page)

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Copyright 2018 Vestil Manufacturing Corp. Page 8 of 25
DCR-880-H-HP bill of materials:
Item Part no. Description Qty. Item Part no. Description Qty.
1 40-514-034 Weldment, frame 1 24 40-612-004 Pin, clevis 1
2 40-538-006 Weldment, carriage 1 25 65076
1
/
8
” x 1” cotter pin, zinc-plated 1
3 21-527-003 Assembly, roller bearing 4 26 42034 U-bolt, zinc-plated,
5
/
16
”-18x2” 1
4 01-640-031 Pump, manual, 24” stroke FHJ 1 27 33006 Flat washer, zinc-plated, USS,
5/
16
” 2
5 40-537-001 Weldment, detent, leg position 4 28 37021 Nylon insert lock nut, grade 2,
zinc finish, 5/
16
”-18 2
6 16-132-181 Stem caster, PH-F-8/2-S-STM 4 29 40-112-016 Pin, upper casting mount 1
7 40-514-029 Weldment, leg, left 1 30 40-112-017 Pin, spring attach 1
8 40-514-030 Weldment, leg, right 1 31 45286 #11 hitch pin clip,
1
/
8
” x 2
5
/
8
” 2
9 36102
Hex nut, grade A, zinc-plated,
1/
4
”-20 2 32 40-612-006 Weldment, pin, saddle retainer 1
10 11011
Hex bolt, grade A, zinc-plated,
1/
4
”-20x2” 2 33 40-027-003 Assembly, pulley 1
11 33004
Flat washer, USS, zinc-plated,
1/
4
” 2 34 40-017-037 Stiffener, upper tie bar 1
12 99-024-003 Guard, cover, endcap, plug 4 35 36106 Hex nut, grade A, zinc-plated,
3/
8
”-16 2
13 37039 Nylock nut, zinc-plated,
3
/
4
”-10 4 36 28-112-031 Clevis pin,
3
/
4
” x 4
1
/
2
” 2
14 33011
Flat washer, USS, plain finish,
1/
2
” 2 37 65078 Extended prong cotter pin, zinc-
finish, 1/
8
” x 11/
2
” 3
15 37030 Nylon insert lock nut,
1
/
2
”-13 2 38 21-112-003 Pin,
1
/
2
”x1
15
/
16
”, retaining clevis 2
16 11209
Bolt,
1
/2”-13x1
1
/2” HHCS ASTM
A307 grade A, zinc-plated 2 39 33354 Belleville spring washer, 1/2”ID 2
17 40-525-001 Weldment, handle 1 40 40-146-001 Spring, tension 1
18 40-016-052 Bracket, casting 1 41 33012 Flat washer, low carbon, zinc
finish, 1/
2
” 2
19 40-016-053 Bracket, casting, FMDL series 1 42 21-113-030 Spacer,
1
/
4
” length 2
20 40-514-011 Weldment, frame 1 43 33-542-003 Assembly, chain (not shown) 1
21 40-014-093 Frame, drum grip, casting 1 44 40-145-008 Strap with ratchet, 6’ long, 2
hooks 1
22 11105
Hex bolt,
3
/8”-16x1”,grade A,
zinc-plated 2 45 65073 1/8” x 5/8” cotter pin 1
23 33008
Flat washer, low carbon, USS,
zinc-plated, 3/
8
” 4 * 01-136-412
Replacement seal kit for pump
(item 4)
DCR-880-H-HP Standard features:
Capacity = 880 lb. Minimum inside width = 283/8” Minimum overall width = 357/8”
Minimum overall height = 721/4” Maximum inside width = 613/8” Maximum overall width = 687/8”
Maximum overall height = 82” Lowered jaw height = 31” Net weight = 302 lb.
Minimum overall length = 435/8” Raised jaw height = 771/2” Foot pump operated carriage
Maximum overall length = 50” Casters = 8”x2” swiveling

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Copyright 2018 Vestil Manufacturing Corp. Page 9 of 25
DCR-880-H-DC exploded parts drawing (bill of materials on following page)

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Copyright 2018 Vestil Manufacturing Corp. Page 10 of 25
DCR-880-H-DC bill of materials:
Item Part no. Description Qty. Item Part no. Description Qty.
1 40-514-028 Weldment, frame 24 40-112-015 Pin, cylinder mount
2 40-538-006 Weldment, carriage 25 45286 #11 hitch pin clip,
1
/
8
” x 2
5
/
8
”
3 21-527-003 Assembly, roller bearing 26 40-538-007 Weldment, carriage, cylinder
bracket
4 40-537-001 Weldment, detent, leg position 27 40-612-006 Weldment, pin, saddle retainer
5 16-132-181 Stem caster, PH-F-8/2-S-STM 28 40-514-065 Weldment, frame, handle ext.
6 40-514-029 Weldment, leg, left 29 40-514-066 Weldment, frame, power unit
bracket
7 40-514-030 Weldment, leg, right 30 40-514-062 Weldment, cylinder mount
8 36102 Hex nut, grade A, zinc-plated,
1
/
4
”-
20
31 40-511-001 Weldment, bracket, cylinder mount
9 33004 Flat washer, USS, zinc-plated, 1/4” 32 40-021-001
Cylinder, hydraulic, 1
1
/2”-18”, ram
style, formed
10 99-024-003 Guard/cover/endcap/plug 33 11105 Hex bolt,
3
/8”-16x1”,grade A, zinc-
plated
11 33011 Flat washer, USS, plain finish,
1
/
2
” 34 40-017-037 Stiffener, upper tie bar
12 37030 Nylon insert lock nut, 1/2”-13 35 11105 Hex bolt,
3
/8”-16x1”,grade A, zinc-
plated
13 37030 Nylon insert lock nut, 1/2”-13 36 36106 Hex nut, grade A, zinc-plated,
3
/8”-
16
14 11209
Bolt,
1
/2”-13x1
1
/2
” HHCS ASTM A307
grade A, zinc-plated 37 33008
Flat washer, low carbon, USS, zinc-
plated, 3/
8
”
15 40-525-001 Weldment, handle 38 28-112-031
3
/
4
” x 4
1
/
2
” clevis pin
16 40-016-052 Bracket, casting 39 40-112-016 Pin, upper casting mount
17 40-016-053 Bracket, casting, FMDL series 40 40-112-017 Pin, spring attach
18 40-514-011 Weldment, frame 41 21-112-003 Pin,
1
/
2
”-13x1
1
/
2
”, retaining clevis
19 40-014-093 Frame, drum grip, casting 42 99-158-001 Modular power unit
20 37039 Nylock nut, zinc-plated, 3/4”-10 43 11119
Hex bolt, grade A, zinc finish,
3
/8”-
16x4”
21 40-612-004 Pin, clevis 44 37024 Nylon insert lock nut, grade 2, zinc
finish, 3/
8
”-16
22 65073
1
/
8
” x
5
/
8
” cotter pin 45 40-146-001 Spring, tension
23 65078
Extended prong cotter pin, zinc
finish, 1/8” x 11/2” cotter pin, zinc-
plated
46 33012
Flat washer, low carbon, zinc finish,
1/2”
47 40-145-008 Strap with ratchet, 6’ long, 2 hooks
DCR-880-H-DC Standard features:
Capacity = 1,500 lb. Minimum inside width = 283/8” Minimum overall width = 357/8”
Minimum overall height = 4311/16” Maximum inside width = 617/16” Maximum overall width = 6815/16”
Maximum overall height = 551/4” Lowered jaw height = 31” Net weight = 298 lb.
Minimum overall length = 487/8” Raised jaw height = 49” DC power-operated carriage
Maximum overall length = 557/8” Casters = 8”x2” swiveling