Vestil DJG-100 User manual

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 1 of 14
Instruction Manual
DJG-100 and DJG-100-10
Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether
it sustained damage during transport. If damage is discovered, record a complete description of it on the
bill of lading. If the product is undamaged, discard the packaging.
NOTE:
The end-user is solely responsible for confirming that product design, installation, use, and maintenance
comply with laws, regulations, codes, and mandatory standards applied where the product is used.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free [phone]
Fax: [phone]
www.vestilmfg.com e-mail: [email protected]
Table of Contents
Signal Words………………………………………………………….………………………………………………2
Hazards of Improper Use……..…………………………………………………………..……………………….. 2
Exploded Parts Diagrams and Bills of Materials………..………………………………………………..….....3-4
115V, 1-Phase Electrical Layout Diagram and Circuit Diagram…..………………………………………….5-6
208-230V, 1-Phase Electrical Layout Diagram and Circuit Diagram………..……………………………….7-8
460V, 3-Phase Electrical Layout Diagram and Circuit Diagram…………..……………………………..….9-10
Installation……………………………………………………………………………………………………….......11
Operating the Barricade…………………………………………………………………………………………….12
Inspections and Maintenance………………………………………………………………………………………12
Labeling Diagram …………...………...………………………………………………………....................……..13
Limited warranty……………………………………………………………………………………………………..14

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 2 of 14
Signal Words
This manual uses SIGNAL WORDS to direct the reader’s attention to statements about uses of the
product that could result in personal injury or property damage. Each signal word connotes a specific
hazard level. The following are definitions of signal words that might appear in this manual.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme
situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that
might damage the product.
Hazards of Improper Use:
Improper or careless use might result in serious personal injury.
Read and understand the entire manual before assembling, installing, using or servicing this product.
DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and certain that it
will be safe to use afterwards.
DO NOT modify the product in any way without first obtaining written approval from Vestil. Unauthorized modifications
automatically void the Limited Warranty (p. 14) and might make the product unsafe to use.
This barricade should only be used to direct vehicular traffic. It is not a guardrail.
Do not apply any weight to the barricade arm, particularly as the barricade is opened. Do not hold onto the arm while
it rises.
Inspect the product as recommended in the “Inspections and Maintenance” section on p. 12. Do not use the product
unless it is in normal condition.
DO NOT use this barricade UNLESS all labels are present, easily readable (not significantly faded), and undamaged.
(See “Labeling Diagram” on p. 13).
Proper maintenance is essential for this product to remain in normal, working condition.
oPeriodically lubricate pivot points.
oDo not use brake fluid or jack oils in the hydraulic system. If oil is needed, use an anti-wear hydraulic oil with a
viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.

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Copyright 2017 Vestil Manufacturing Corp. Page 3 of 14
Item Part no. Description Qty. Item Part no. Description Qty.
1 23-514-020 Frame, weldment 1 16 11055 Hex bolt, grade A, zinc plated,
5/
16
”-18x1” 4
2 23-514-019 Frame, weldment, safety bar 1 17 36104 Hex nut, grade A, zinc plated,
5/
16
”-18 4
3 23-112-003 Pin, hinge 1 18 23-529-001 Control box enclosure 1
4 33454
Narrow machinery bushing, plain,
13/
4
” x 18ga. 4 19 23-137-001 Motor, manifold, reservoir assy. 1
5 68021
External retaining ring, phosphate
finish, 11/
8
” 4 20
29-001-017-001
Bumper 1
6 23-024-095 Guard/cover, plate 1 21 11114 Bolt, HHCS,
3
/
8
”-16x2
3/
4
” 2
7 32416
Thread cutting screw, slotted, type
F, zinc plated, 5/
16
”-18x3/
4
” 1 22 23-112-002 Pin, hinge 1
8 01-118-001 Bolt, cylinder retaining 1 23 99-051-021 Black & yellow safety tape. 114” 2
9 23-514-018 Weldment, arm rest 1 24 01-020-006 Boss, EHLT double cylinder 2
10 41125 Rivet, SB64,
3
/
16
” x 0.250” 9 25 99-021-903-001 Cylinder, hydraulic, 2” x 10” 1
11 23-015-001 Guard, extrusion, rubber 1 26 23-537-020 Weldment, lock bar 1
12 33010 Washer, flat 2 **27 23-034-002 Photo eye, transmitter-receiver 1
13 37024
Nylon insert lock nut, grade 2, zinc
finish, 3/
8
”-16 2 **28
23-034-003 Control box, interface multiplexer 1
14 11003
Hex bolt, grade A, zinc plated,
1
/4”-
20x3/
4
” 2 29 23-034-001 Guard, extrusion, aluminum 2
15 36102
Hex nut, grade A, zinc plated,
1
/4”-
20 2 30 23-034-004 Guard, extrusion, aluminum 1
DJG-100 Exploded Parts Diagram and
Bill of Materials
** = Not shown in diagram

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Copyright 2017 Vestil Manufacturing Corp. Page 4 of 14
Item Part no. Description Qty. Item Part no. Description Qty.
1 23-514-020 Frame, weldment 1 16 11055 Hex bolt, grade A, zinc plated,
5/
16
”-18x1” 4
2 23-514-096 Frame, weldment, safety bar 1 17 36104 Hex nut, grade A, zinc plated,
5/
16
”-18 4
3 23-112-003 Pin, hinge 1 18 23-529-001 Control box enclosure 1
4 33454
Narrow machinery bushing,
plain, 13/
4
” x 18ga. 4 19 23-137-001
Motor, manifold, reservoir
assy. 1
5 68021
External retaining ring,
phosphate finish, 11/
8
” 4 20
29-001-017-
001 Bumper 1
6 23-024-095 Guard/cover, plate 1 21 11114 Bolt, HHCS,
3
/
8
”-16x2
3/
4
” 2
7 32416
Thread cutting screw, slotted,
type F, zinc plated, 5/
16
”-18x3/
4
”
1 22 23-112-002 Pin, hinge 1
8 01-118-001 Bolt, cylinder retaining 1 23 99-051-023 Black & yellow safety tape.
114” 2
9 23-514-018 Weldment, arm rest 1 24 01-020-006 Boss, EHLT double cylinder 2
10 41125 Rivet, SB64,
3
/
16
” x 0.250” 9 **25 23-034-002 Photo eye, transmitter-receiver 1
11 23-015-004 Guard, extrusion, rubber 1 **26 23-034-003 Control box, interface
multiplexer 1
12 33010 Washer, flat 2 27
99-021-903-
001 Cylinder, hydraulic, 2” x 10” 1
13 37024
Nylon insert lock nut, grade 2,
zinc finish, 3/
8
”-16 2 28 23-537-020 Weldment, lock bar 1
14 11003
Hex bolt, grade A, zinc plated,
1/
4
”-20x3/
4
” 2 29 23-034-001 Guard, extrusion, aluminum 2
15 36102
Hex nut, grade A, zinc plated,
1/
4
”-20 2 30 23-034-005 Guard, extrusion, aluminum 1
DJG-100-10
Exploded Parts Diagram and
Bill of Materials
** = Not shown in diagram

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Electrical Layout: 115V, 1-Phase with Sensor (23-124-001 Rev. H)

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Copyright 2017 Vestil Manufacturing Corp. Page 6 of 14
Electrical Circuit Diagram: 115V, 1-phase with sensor (23-124-001 Rev. H)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 7 of 14
Electrical Layout: 208-230V, 1-Phase with Sensor (23-124-002 Rev. G)

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Copyright 2017 Vestil Manufacturing Corp. Page 8 of 14
Electrical Circuit Diagram: 208-230V, 1-Phase with Sensor (23-124-002 Rev. G)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 9 of 14
Electrical Layout: 460V, 3-Phase with Sensor (23-124-003 Rev. G)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 10 of 14
Electrical Circuit Diagram: 460V, 3-Phase with Sensor (23-124-003 Rev. G)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 11 of 14
Installation:
The diagrams below provide dimensions for proper installations of both models (DJG-100 and DJG-100-10). Install 3/4”
anchor bolts of appropriate length--determined by your building engineer--through the bolt holes in the base plate and
arm rest to secure the unit to the ground. (See “Exploded parts” drawings on pp. 3 & 4).
Base plate
Base plate
Arm
rest
Arm rest
Base plate
Base plate
Arm rest
Arm rest
DJG-100-10:
DJG-100:

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Copyright 2017 Vestil Manufacturing Corp. Page 12 of 14
Operating the barricade:
To raise the barricade arm, press the green button on the control box. Press the red button to lower the arm. The
arm only moves as long as a button is pressed, i.e. the arm stops moving when the operator releases the button.
The barricade arm is equipped with an obstruction sensing switch that halts arm movement while the red control
button is pressed. The switch is mounted to the underside of the arm. If the arm contacts an obstruction while lowering,
a vehicle for example, the switch is activated. To resolve the issue, simply press the green button to raise the arm and
remove the obstruction before lowering the arm again.
The arm can be locked in the lowered configuration by inserting the locking bar through the slots in the arm rest.
Inspections and Maintenance:
Regular inspections and maintenance are necessary for the barricade to remain in normal condition. After installing
the unit but before using it for the first time, create a written record that describes the appearance of each major
component, including the main frame, arm mechanism, arm rest, pins, electrical control box, obstruction sensor, and
anchor bolts. Raise and lower the arm. Record your observations about how the unit looks and sounds as the arm
raises and lowers. This written record establishes “normal condition”. When conducting future inspections compare
those observations with the written record to determine whether a component is in normal condition or requires repair
or replacement.
At least once per month, inspect the following components:
1. Obstruction sensor (mounted to underside of arm): Raise the arm about 1 foot about the arm rest. Press against
the sensor (with a broom handle, for instance). While pressing the sensor, press the red button on the control
box. Confirm that the arm does not lower when the red button is pressed. If the arm still lowers, then the sensor
is malfunctioning and must be repaired.
2. Labels: all labels should be readable and located as shown in FIG. 6. If a label(s) is unreadable or missing,
contact Vestil to order a replacement.
3. Hardware:
Bolts, nuts, washers, pins, hitch pins;
Anchor bolts: Confirm that all anchor bolts are solidly attached to the ground. The barricade and arm rest
should not be able to wobble.
4. Main frame and arm rest: confirm that both are square, rigid, and not severely damaged, i.e. not rusted, bent,
cracked, etc. Examine all welds.
5. Electrical control box, pushbuttons, and hydraulic system: examine the box and buttons for damage. Cycle the
arm all the way and all the way down. The arm should move smoothly in both directions.
(Arm) Lock
bar
Control box
Green button
(raises arm)
Red button
(lowers arm)
Obstruction
sensor
Arm
Arm
rest
Main
frame

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Copyright 2017 Vestil Manufacturing Corp. Page 13 of 14
Labeling diagram:
A
C
B
D
E
F
F
A
B: Label 221 C: Label 248-251 (matched to line voltage)
A: Label 208
D: Label 287 E: Label 206
F: Label 204
G
G: Label 268

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Copyright 2017 Vestil Manufacturing Corp. Page 14 of 14
LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship
during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is
covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an
authorized distributor AND Vestil has been fully paid.
What is an “original part”?
An original part is a part used to make the product as shipped to the warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the
shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests
by any of the following methods:
Mail Fax Email
Vestil Manufacturing Corporation [phone] [email protected]
2999 North Wayne Street, PO Box 507 Phone
Angola, IN 46703 [phone]
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered.
What is covered under the warranty?
After Vestil receives your request for warranty service, an authorized representative will contact you to determine
whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the
entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the following
original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also covers
defects in original parts that wear under normal usage conditions (“wearing parts”): bearings, hoses, wheels, seals,
brushes, batteries, and the battery charger.
How long is the warranty period?
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 days.
The warranty periods begin on the date when Vestil ships the product to the warrantee. If the product was purchased
from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole
discretion, extend the warranty periods for products shipped from authorized distributors by up to 30 days to account
for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact
you to discuss your claim.
What is not covered by the warranty?
1. Labor;
2. Freight;
3. Occurrence of any of the following, which automatically voids the warranty:
Product misuse;
Negligent operation or repair;
Corrosion or use in corrosive environments;
Inadequate or improper maintenance;
Damage sustained during shipping;
Collisions or other incidental contacts causing damage to the product;
Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written
authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or
abnormal wear.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.