Vestil DJG-100 User manual

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 1 of 14
Instruction Manual
DJG-100 and DJG-100-10
Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether
it sustained damage during transport. If damage is discovered, record a complete description of it on the
bill of lading. If the product is undamaged, discard the packaging.
NOTE:
The end-user is solely responsible for confirming that product design, installation, use, and maintenance
comply with laws, regulations, codes, and mandatory standards applied where the product is used.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free [phone]
Fax: [phone]
www.vestilmfg.com e-mail: [email protected]
Table of Contents
Signal Words………………………………………………………….………………………………………………2
Hazards of Improper Use……..…………………………………………………………..……………………….. 2
Exploded Parts Diagrams and Bills of Materials………..………………………………………………..….....3-4
115V, 1-Phase Electrical Layout Diagram and Circuit Diagram…..………………………………………….5-6
208-230V, 1-Phase Electrical Layout Diagram and Circuit Diagram………..……………………………….7-8
460V, 3-Phase Electrical Layout Diagram and Circuit Diagram…………..……………………………..….9-10
Installation……………………………………………………………………………………………………….......11
Operating the Barricade…………………………………………………………………………………………….12
Inspections and Maintenance………………………………………………………………………………………12
Labeling Diagram …………...………...………………………………………………………....................……..13
Limited warranty……………………………………………………………………………………………………..14

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 2 of 14
Signal Words
This manual uses SIGNAL WORDS to direct the reader’s attention to statements about uses of the
product that could result in personal injury or property damage. Each signal word connotes a specific
hazard level. The following are definitions of signal words that might appear in this manual.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme
situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that
might damage the product.
Hazards of Improper Use:
Improper or careless use might result in serious personal injury.
Read and understand the entire manual before assembling, installing, using or servicing this product.
DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and certain that it
will be safe to use afterwards.
DO NOT modify the product in any way without first obtaining written approval from Vestil. Unauthorized modifications
automatically void the Limited Warranty (p. 14) and might make the product unsafe to use.
This barricade should only be used to direct vehicular traffic. It is not a guardrail.
Do not apply any weight to the barricade arm, particularly as the barricade is opened. Do not hold onto the arm while
it rises.
Inspect the product as recommended in the “Inspections and Maintenance” section on p. 12. Do not use the product
unless it is in normal condition.
DO NOT use this barricade UNLESS all labels are present, easily readable (not significantly faded), and undamaged.
(See “Labeling Diagram” on p. 13).
Proper maintenance is essential for this product to remain in normal, working condition.
oPeriodically lubricate pivot points.
oDo not use brake fluid or jack oils in the hydraulic system. If oil is needed, use an anti-wear hydraulic oil with a
viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 3 of 14
Item Part no. Description Qty. Item Part no. Description Qty.
1 23-514-020 Frame, weldment 1 16 11055 Hex bolt, grade A, zinc plated,
5/
16
”-18x1” 4
2 23-514-019 Frame, weldment, safety bar 1 17 36104 Hex nut, grade A, zinc plated,
5/
16
”-18 4
3 23-112-003 Pin, hinge 1 18 23-529-001 Control box enclosure 1
4 33454
Narrow machinery bushing, plain,
13/
4
” x 18ga. 4 19 23-137-001 Motor, manifold, reservoir assy. 1
5 68021
External retaining ring, phosphate
finish, 11/
8
” 4 20
29-001-017-001
Bumper 1
6 23-024-095 Guard/cover, plate 1 21 11114 Bolt, HHCS,
3
/
8
”-16x2
3/
4
” 2
7 32416
Thread cutting screw, slotted, type
F, zinc plated, 5/
16
”-18x3/
4
” 1 22 23-112-002 Pin, hinge 1
8 01-118-001 Bolt, cylinder retaining 1 23 99-051-021 Black & yellow safety tape. 114” 2
9 23-514-018 Weldment, arm rest 1 24 01-020-006 Boss, EHLT double cylinder 2
10 41125 Rivet, SB64,
3
/
16
” x 0.250” 9 25 99-021-903-001 Cylinder, hydraulic, 2” x 10” 1
11 23-015-001 Guard, extrusion, rubber 1 26 23-537-020 Weldment, lock bar 1
12 33010 Washer, flat 2 **27 23-034-002 Photo eye, transmitter-receiver 1
13 37024
Nylon insert lock nut, grade 2, zinc
finish, 3/
8
”-16 2 **28
23-034-003 Control box, interface multiplexer 1
14 11003
Hex bolt, grade A, zinc plated,
1
/4”-
20x3/
4
” 2 29 23-034-001 Guard, extrusion, aluminum 2
15 36102
Hex nut, grade A, zinc plated,
1
/4”-
20 2 30 23-034-004 Guard, extrusion, aluminum 1
DJG-100 Exploded Parts Diagram and
Bill of Materials
** = Not shown in diagram

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 4 of 14
Item Part no. Description Qty. Item Part no. Description Qty.
1 23-514-020 Frame, weldment 1 16 11055 Hex bolt, grade A, zinc plated,
5/
16
”-18x1” 4
2 23-514-096 Frame, weldment, safety bar 1 17 36104 Hex nut, grade A, zinc plated,
5/
16
”-18 4
3 23-112-003 Pin, hinge 1 18 23-529-001 Control box enclosure 1
4 33454
Narrow machinery bushing,
plain, 13/
4
” x 18ga. 4 19 23-137-001
Motor, manifold, reservoir
assy. 1
5 68021
External retaining ring,
phosphate finish, 11/
8
” 4 20
29-001-017-
001 Bumper 1
6 23-024-095 Guard/cover, plate 1 21 11114 Bolt, HHCS,
3
/
8
”-16x2
3/
4
” 2
7 32416
Thread cutting screw, slotted,
type F, zinc plated, 5/
16
”-18x3/
4
”
1 22 23-112-002 Pin, hinge 1
8 01-118-001 Bolt, cylinder retaining 1 23 99-051-023 Black & yellow safety tape.
114” 2
9 23-514-018 Weldment, arm rest 1 24 01-020-006 Boss, EHLT double cylinder 2
10 41125 Rivet, SB64,
3
/
16
” x 0.250” 9 **25 23-034-002 Photo eye, transmitter-receiver 1
11 23-015-004 Guard, extrusion, rubber 1 **26 23-034-003 Control box, interface
multiplexer 1
12 33010 Washer, flat 2 27
99-021-903-
001 Cylinder, hydraulic, 2” x 10” 1
13 37024
Nylon insert lock nut, grade 2,
zinc finish, 3/
8
”-16 2 28 23-537-020 Weldment, lock bar 1
14 11003
Hex bolt, grade A, zinc plated,
1/
4
”-20x3/
4
” 2 29 23-034-001 Guard, extrusion, aluminum 2
15 36102
Hex nut, grade A, zinc plated,
1/
4
”-20 2 30 23-034-005 Guard, extrusion, aluminum 1
DJG-100-10
Exploded Parts Diagram and
Bill of Materials
** = Not shown in diagram

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Copyright 2017 Vestil Manufacturing Corp. Page 5 of 14
Electrical Layout: 115V, 1-Phase with Sensor (23-124-001 Rev. H)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 6 of 14
Electrical Circuit Diagram: 115V, 1-phase with sensor (23-124-001 Rev. H)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 7 of 14
Electrical Layout: 208-230V, 1-Phase with Sensor (23-124-002 Rev. G)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 8 of 14
Electrical Circuit Diagram: 208-230V, 1-Phase with Sensor (23-124-002 Rev. G)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 9 of 14
Electrical Layout: 460V, 3-Phase with Sensor (23-124-003 Rev. G)

rev. 5/5/2017 DJG-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 10 of 14
Electrical Circuit Diagram: 460V, 3-Phase with Sensor (23-124-003 Rev. G)