VEXICA VEX-FLEXI-MINILINE User manual

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 1of 11
VEX-FLEXI-MINILINE
On-Site Manual
Please ensure you have read the following instructions thoroughly and can undertake the required
actions before commencing installation.
If you have any queries, please consult the Vexica Technical Support Department before
proceeding.
VERSION 1.0
THE VEXICA GROUP LIMITED
TYPHOON HOUSE, MOXON WAY, SERBURN-IN-ELMET, LEEDS, LS25 6FB

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 2of 11
Contents
Contents..................................................................................................................................................2
Scope.......................................................................................................................................................2
Revision History ......................................................................................................................................2
Installation Instructions: .........................................................................................................................3
Tape Installation......................................................................................................................................4
Bracket Installation .................................................................................................................................6
Led Ready Profile Installation .................................................................................................................7
Wiring Instructions..................................................................................................................................8
Extending Vexica Standard Input Cables ..............................................................................................10
Cautions: ...............................................................................................................................................11
Scope
This manual will detail the installation of a VEX-FLEXI-MINILINE luminaire.
Revision History
Approved By
Rev
Date
Comment
Author
1.0
14/03/19
Document created
JP
Person
Date
Signature
Technical Manager

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 3of 11
Installation Instructions:
Please read these instructions carefully before installation and make sure you fully understand them.
Pay attention to how the luminaire is wired. If you require any further guidance, please contact
Vexica.
IMPORTANT: DO NOT BEND FITTINGS SMALLER THAN A 60MM BEND RADIUS/120MM DIAMETER
LOOP.
Only bend in the above direction.
Bending the fitting in the wrong direction will cause damage to the product.
Direction of light
output

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 4of 11
Tape Installation
Clean the Surface
or aluminium
profile thoroughly
with isopropyl
alcohol or
equivalent to
ensure proper
adhesion. Allow
this to dry
properly.
Once the surface is free from dirt and grease, apply a
suitable 3M double sided tape to the reverse of the fitting.

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 5of 11
Peel the backing off the double-
sided tape and adhere to the
desired surface. While adhering
a pressure of 10-15 N/CM² only
is to be applied.

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 6of 11
Bracket Installation
Part Code:005896
Use the bracket to clamp the VEX-FLEXI-MINILINE
Using a suitable 3M double-sided tape applied as above. Fix the VEX-FLEXI-MINILINE to the desired
surface. Use up to six brackets per metre of light fittings depending on the bend radius (minimum
60mm) and site requirements.

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 7of 11
Led Ready Profile Installation
LED profile installation is achieved by first sticking the VEX-FLEXI-MINILINE into the profile using the
tape installation method above, ensuring to clean the profile. Then use the supplied profile
brackets/clips to fix the Luminaire to the desired surface.
Fix mounting clips to the required surface using appropriate screws (Vexica do not provide these as
the type and size depends on the surface luminaire is mounted to). Ensure the mounting brackets
are installed in line with each other to enable the product to be clipped in easily. Press the luminaire
into the brackets, use at least two brackets with luminaries one meter and under and three brackets
if the luminaire is over one meter.

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 8of 11
Wiring Instructions
WARNING! Risk of electrical shock. Disconnect power before
servicing or installation.
ONLY USE VEXICA APPROVED DRIVER
•Please take note of luminaire and driver ingress protection rating when deciding location.
•Make sure all connections made are tight, with no loose strands and with appropriate IP
rated connectors and terminators if applicable.
•Do not reverse polarity.
•Always allow enough slack on the supply cable to remove luminaire from its position for any
further maintenance.
•Make sure supply cable is not in contact with any sharp objects.
•Do not leave cable or any connector exposed to rain/moisture for any period.
Power/m version
Max Chain Length
6W
4.8m
10W
4.8m
Table 1
Securely mount PSU/LED driver and connect starter cable following the colour coding:
Single Colour
Red
+24 VDC
Black
GND
Table 2
Vexica approved PSU/LEDDriver
Starter cable
24 VDC (refer to Table.02)
Max chain of fittings –Refer to Table.01
Terminator
(001733)

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 9of 11
RGB
Red
RED GND
Green
GREEN GND
Blue
BLUE GND
Black
+24 VDC
Table 3
RGB Dynamic
Red
+24 VDC
White
Data
Black
-GND
Table 4
ALWAYS TERMINATE THE END OF A CHAIN TO RETAIN IP RATING
2 WAY TERMINATOR –VEXICA PART NUMBER: 001733
3 WAY TERMINATOR –VEXICA PART NUMBER: 005902
4 WAY TERMINATOR –VEXICA PART NUMBER: 000909
Vexica approved PSU/LEDDriver
Starter cable
24 VDC (refer to Table.3)
Max chain of fittings –Refer to Table.01
Terminator
(000909)
Starter cable (Max Length 1m)
24 VDC (refer to Table.04)
Max chain of fittings –Refer to Table.01
Vexica approved PSU/LEDDriver
Terminator
(005902)

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 10 of 11
Extending Vexica Standard Input Cables
When extending cables or making any connections on site always ensure the connection has an
appropriate IP rating.
Vexica recommends the starter cables are linked to extensions cables with gel boxes. When using
extending sheathed cables ensure that the outer sheath is encased in the gel box to retain the IP
rating.
For more details visit: http://www.raytech.it/catalogo/en/gel-box-line.pdf

On-Site Manual VEX-FLEXI-MINILINE
Drawing Number: 005898 Page 11 of 11
Cautions:
PLEASE TAKE NOTE OF LUMINAIRE AND DRIVER INGRESS PROTECTION RATING WHEN DECIDING
LOCATION
MAKE SURE ALL CONNECTIONS MADE ARE TIGHT WITH NO LOOSE STRANDS AND WITH
APPROPRIATE IP RATING.
DO NOT HOT PLUG OR REVERSE POLARITY.
ALWAYS ALLOW SUFFICIENT SLACK ON THE SUPPLY CABLE TO REMOVE LUMINAIRE FROM ITS
POSITION FOR ANY FURTHER MAINTENANCE
MAKE SURE SUPPLY CABLE IS NOT IN CONTACT WITH ANY SHARP OBJECTS DO NOT LEAVE CABLE
OR ANY CONNECTOR EXPOSED TO RAIN/MOISTURE FOR ANY PERIOD.
CAUTION!
•All images are representative and may not be of the actual product supplied depending on
options specified when ordering.
•Avoid staring directly into the light beam.
•A certified electrician should install the product, following local regulations.
•Take extreme care when working with mains voltages.
•There are no user serviceable parts inside this unit. Do not attempt any repairs yourself,
doing so will void your manufactures warranty.
•During operation, the housing may become hot, avoid touching the unit with bare hands
while in use.
•Do not allow the product to operate in ambient temperatures above the maximum
ambient stated on the datasheet; doing so will void any warranty.
•Do not use aggressive cleaning agents! Warranty will not cover any chemical damage to
the luminaire.
•DO NOT “HOT PLUG” THE LED FITTINGS OR DRIVERS AS THIS WILL INVALIDATE THE
WARRANTY!