Viatran 510 Installation and user guide

98MANAL510 Rev N
INSTALLATION DATA MANUAL
Model 510 Pressure Transmitter
199 Fire Tower Drive
Tonawanda, NY 14150
Toll Free: 1-800-688-0030
International: 1-716-629-3800
Fax: [phone]
www.viatran.com
[email protected]

98MANAL510 Rev N
PRODUCT OVERVIEW
NOTE: All information contained in this document is representative of a standard Model 510. If the product you ordered has special
requirements or modi�ications, refer to the Laser Marked information on the product and your purchase order for possible
alteration to the product's con�iguration. Failure to verify product con�iguration before installation may cause permanent product
damage, and in most cases, void the manufacturer's product warranty. If you are unsure or have questions about your product,
please contact our Application Engineers for assistance. Remove and retain all instruction manuals and performance certi�icates
that are shipped with the product. These documents provide important information on the product's calibration, operation, safety
precautions, recommended maintenance, re-calibration requirements, repair service instructions and warranty information. These
documents are updated from time to time as changes to the product occur and should be reviewed at receipt so that proper and safe
installation can occur.
DESCRIPTION
The Viatran Model 510 is a pressure transmitter designed speci�ically for oil �ield service applications. This transmitter provides
a 4-20 mA signal output proportional to pressure. The Hammer Union pressure connection and low-pro�ile design make it ideal
for use at the well site. The �ield calibration feature makes the Viatran 510 Series a leader in oil �ield pressure instrumentation.
GENERAL REQUIREMENTS & CAUTIONS
Note: This is only a partial list. Please refer to the Installation Data section of this manual for speci�ic requirements.
1. All electrical & pressure connections should be compatible with the model speci�ications as outlined in the Installation Data
section of this manual.
2. Installation should occur only after electrical (input power) and line pressure is veri�ied as being off and at zero.
3. The product's internal electrical circuitry is isolated from case ground. It is not recommended that the case or ground of the
unit be connected to the input, output or calibrate pins of the product or wiring system. Ground loops and line noise will
affect the product's performance and will in most cases cause internal electrical failure.
4. All products should be protected from direct or continued exposure to �luids at the electrical connection. It is recommended
that for products installed in areas where the potential for contamination at the electrical connection is possible, protective
measures be taken to eliminate possible deterioration of the product's electrical connection and corrosion that will impede
product performance.
5. At no time should an object be inserted into the pressure port or pressed against the sensing area to de�lect the sensor (to
test or simulate pressure), as on some models, permanent damage to the sensing diaphragm may occur.
6. Never - Remove the transmitter when it is under pressure, if it is hot, or if it exposes noxious gases.
HANDLING
Although there are variations within the series of sensors, the nominal weight of the assembly is about 5.5 lbs. This is of
signi�icant size and a handle is available to facilitate handling. High surface temperatures canremain in place and the unit
should be checked before removing the unit from service if it was operated at high temperatures. Suitable gloves are
recommended for handling the unit under those conditions. There are no sharp edges associated with the instrument.
INSTALLATION REQUIREMENTS & CAUTIONS
1. To comply with CE requirements for electromagnetic compatibility, the transmitter case must be earthed by the ground lug at
the connector.
2. It is recommended that the connector cover be placed on the product's connector after each use. Simple cleaning and
removal of foreign material in the connector will increase the life and operation of the
product.
3. The carrying handle and connector cover should be used when the product is being handled
or transported between locations.
4. Installation of the unit is accomplished by placing the pressure transmitter into the Hammer
Union pressure �itting and securing the unit by tightening the Hammer Union Nut (Fig. 1)
over both the unit and pressure �itting. Once installed, check for leaks and adjust as
necessary.

98MANAL510 Rev N
PIN B
POWER
SUPPLY
10.5-28 VDC
A
4-20mA
METER
+
- +
(PINS 'C' AND
'D' HAVE NO
CONNECTIONS)
MODEL 510
PIN A
PIN F
PIN E
CUSTOMER
SUPPLIED CAL
SWITCH
5. When installing the unit to the pressure connection, care should be taken to
avoid direct hits to the unit. A direct hit from a sledgehammer to the product
itself could cause latent failure to the product. Direct hits canresult in the loss
of retention clips, failure of the electrical connector or electronics, or bending
of the top assembly from the body which would allow sensor cavity
contamination. In all cases this would be determined as a non-warranty
related product failure and repair.
6. Product fasteners must be replaced when found to be missing or broken.
Spare fastener kits are available from Viatran to maintain the seal of the
product. If the product is operated with missing or broken clips, the potential
for seal failure is considerable. In all cases this would be determined as a non-
warranty related product failure and repair.
Adapter & Connector Bolt Torque Settings *
Connector Fasteners:
Size 4-40 (with gasket) = 4 in-lbs
Installation Data – Viatran Size 4-40 (no gasket) = 8 in-lbs
Size 6-32 = 25 in-lbs
Model 510 Wiring: Adapter Fasteners:
Pin A: +Signal/Power Size 8-32 = 40 in-lbs
Pin B: - Signal/Power
Pin C: No Connection *Lightly hand-tighten bolts in
Pin D: No Connection alternating fashion (star pattern).
Pin E: +Calibration Ensure that the item to be secured is fully and evenly seated, and the O-ring,
Pin F: - Calibration if applicable, is fully compressed. Torque bolts in alternating fashion (star pattern).
Gnd Lug: Case Ground
To activate cal on Model 510, the cal circuit must be powered.
Input: 10.5 – 28 VDC
Output: 4 to 20 mA
Cal Input: 7.0 to 28 VDC
Sensor Construction:
All Ranges: Inconel 718
Electrical Connector:
6 pin bayonet (standard)
Pressure Connection By Range:
5,000, 6,000, 10,000, 15,000 & 20,000 PSI: 1502 Hammer Union
STANDARD VIATRAN PRODUCT MARKING
P/N: 510XXX Input: 10.5-28VDC CONNECTIONS:
S/N: 123456 Output: 4-20mA Pin A: +Sig/Pwr Pin D: N/C
Press. Range: 123456 PSIS Mfg. Year: xxxx Pin B: - Sig/Pwr Pin E: +Calibrate
Proof Press: 123456 PSIS C/O: xxxx Pin C: N/C Pin F: - Calibrate
FIELD CALIBRATION
The 510 Transmitter is provided with a unique feature which permits �ield calibration to be performed by electronically
simulating pressure. Powering the calibration terminals produces a signal output equivalent to approximately 100% of full scale
pressure. The factory set calibration signal is located on the calibration certi�icate that is shipped with each unit. This can be
used to adjust the gain on the user's meter or data acquisition equipment. The cal signal is also an indication that the unit is
working properly.
Zero and span adjust are also featured on the Model 510 and should not be confused with cal activation.
Model 510 is available with an optional digital trim kit which may be purchased separately from the factory by ordering part
number 005500.001.
Fig.2
ADAPTER
ASSEMBLY
O-RING
SENSOR
ASSEMBLY
Connecon Diagrams
(Non-Hazardous environments)
For Hazardous locaons, seeached connecon
Diagram per approval code ordered.

98MANAL510 Rev N
CENTERLINE
UNACCEPTABLE
AS POSSIBLE
GET AS CLOSE
IMAGINARY
UNACCEPTABLE
ACCEPTABLE
UNACCEPTABLE
UNACCEPTABLE
ACCEPTABLE
IDEAL
ACCEPTABLE
C
E
D
A
FB
IMAGINARY CENTERLINE
ADAPTER REPLACEMENT INSTRUCTIONS
Using Ring Pliers, (Waldes Truarc, No. 0200, Rotorclip, RP-200 or equiv. recommended) with stop set to 1/4 inch, remove the
retaining rings from the 6 fasteners holding the adapter to the sensor. Dispose of the used retaining rings, remove and dispose
of the teardrops, remove the bolts using 1/4“ socket and dispose of them. Carefully remove the adapter assembly from the
sensor & place upside-down next to sensor. The adapter will still be connected to sensor by 4 wires, do not put excessive strain
on these wires or the Micro-�it connector on PC Board attached to the adapter. Unplug the Micro-�it connector on the PC board
(needle nose pliers recommended). Remove the ‘O’-Ring from the sensor & dispose of; Set the sensor aside.
From the replacement kit remove the replacement sensor ‘O’-Ring & package of grease. Grease the ‘O’-Ring and place it in the
groove. Attach the Micro-�it connector to PC board on the new adapter.
Place the new adapter on the sensor & attach it with the (6) [8-32] bolts from the replacement kit. Lightly hand-tighten bolts in
alternating fashion (star pattern). Ensure that the adapter is fully and evenly seated and the O-ring is fully compressed. Then
torque the bolts to 40 in.-lbs. in alternating fashion (star pattern). From the replacement kit remove the replacement (6)
teardrops & (6) retaining rings. Place the teardrops over the bolt heads as shown in the picture to stop the fastener from
loosening. Using Ring Pliers, install the retaining rings.

98MANAL510 Rev N
OPTIONAL CERTIFICATIONS
1. Enclosure Classi�ication: NEMA 4X (Standard)
2. Hazardous Locations Classi�ications/Marking: (Approval option codes speci�ied in part number to obtain appropriate agency labeling.)
See the product & connection drawing for any approvals & ratings for your unit, if applicable. The following are typical examples.
SPECIAL CONDITIONS FOR USE
Certi�icate Type Special Instruction
Presafe 16 ATEX 8465X ATEX IS
1. The �lying leads must be protected by an
enclosure of at least IP 20 when mounted.
2. For units provided with a non-metallic dust
cap, care shall be taken to avoid electrostatic
charging of the dust cap. Do not rub or clean
with solvents. Use only a water damp cloth.
INTENDED USE AND MISUSE
The standard con�iguration of this instrument is designed for use with materials compatible with Inconel 718. If �luids that
are not compatible are used, accelerated corrosion rates are likely to be seen. This will result in premature failure of the
diaphragm.
MAINTENANCE AND REPAIR
All Viatran transmitters have been designed to function free from routine or scheduled maintenance. Simple cleaning of the
electrical connector, pressure port threads and pressure cavity on an as needed basis will provide many years of satisfactory
performance. Protecting the product from continued exposure to moisture or �luids at the electrical connection will eliminate
premature internal failure of the product. Generally, any time the product is removed from service the connector and pressure
port should be cleaned and the pressure cavity �lushed with an Inconel 718 compatible cleaner to prevent media buildup.
During the cleaning process only a soft, lint-free cloth is recommended. Never use a coarse of stiff bristle brush to clean media
from the diaphragm surface.
It is suggested that the calibration be veri�ied on a usage dependent schedule. If the product is in continuous service 7 days a
week, then calibration veri�ication may be necessary every 6 to 8 months. If the product is in a lab test environment a more
lenient veri�ication schedule would be appropriate. In all instances the performance of the product will depend on the individual
application or process in which it is installed. More continued usage would require a shorter period between calibration
veri�ication and product maintenance.
If a product is perceived to be exhibiting problems, it can be returned to Viatran for analysis and/or repair. It is suggested that
only Viatran personnel attempt repair of the product. Any damage resulting from customer disassembly would result in a loss of
coverage under the warranty policy. All Viatran products are able to be repaired at minimal cost if simple cleaning and
precautions are taken in the handling and application of the product. Older products returned for repair are updated to current
speci�ications unless the repair cost would outweigh the cost of a new replacement model. Products returned for repair should
include information on the person to contact for repair quote approval, the individual to contact if Viatran's technical staff
requires additional information during analysis, and a brief description of the problem associated with the product's failure.

98MANAL510 Rev N
WARRANTY
Viatran Corporation products shall be free from defective workmanship and/or material for a period of twelve (12) months
from date of shipment, provided that Viatran's obligation hereunder shall be limited to correcting any defective workmanship
and/or replacing any defective material F.O.B. destination. If inspection by the Company of such product does not disclose any
defect of workmanship or material, the Company’s regular charges will apply. The warranty carries no liability, either expressed
or implied, beyond our obligation to replace the unit which carries the warranty. This warranty is in lieu of all other warranties
of merchantability or �itness. No allowance will be made for any expense incurred for correcting any defective workmanship
and/or material without written consent by Viatran. Unit must be shipped to the Company, transportation prepaid, and return
tracking number must be referenced on the package to assure acceptance at our shipping dock.
Prices, speci�ications and decisions are subject to change without notice.
This warranty is void if the product is subjected to misuse, accident, neglect improper application, installation or operation. This
warranty is void if prior defects in materials or workmanship repairs are made by anyone except Viatran or its authorized
service agency.
REPAIR
If failure occurs, the sensor should be returned to the factory for inspection and testing. If the failure is covered by our warranty
policy as stated above, the unit will be repaired as necessary and reshipped without delay. Sensors usually not covered by
warranty can be repaired within two to three weeks (after approval) for approximately 20-60% of the purchase price. Simple
repairs can often be made for a minimal charge. A repair is warranted ninety (90) days from repair date under conditions of
original warranty period unless superseded by original warranty period. To return a unit, please contact the Customer Support
Department for a Return Tracking Number at 1-800-688-0030.
199 Fire Tower Drive
Tonawanda, NY 14150
Toll Free: 1-800-688-0030
International: 1-716-629-3800
Fax: [phone]
www.viatran.com
[email protected]