Vicmarc Machinery VL150 Series User manual

OWNER’S MANUAL
VL150
VL200
VL240
VL300
Manufacturers of
Quality Woodturning Lathes
and Accessories
®
edition 12/16
within Australia 07 3284 3103
overseas
[phone]
www.vicmarc.com
MACHINERY
PTY. LTD.

®
P2
LATHES
VL150 Series
VL150 SM EVS
VL200 Series
VL200 LONG ASM EVS
VL200 Series
VL200 LONG BED SM 6 SPEED
VL240 Series
VL240 ASM EVS
VL200 Series
VL200 SHORT & LONG SM EVS
VL240 Series
VL240 ASM EVS HEAVY DUTY
VL200 Series
VL200 SIT DOWN
VL 300 Series
VL300 SHORT SM EVS
VL200 Series
VL200 SHORT ASM EVS
VL300 Series
VL300 SHORT ASM EVS

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®
P3
LATHES
Manufacturers of Quality
Woodturning Lathes,
Chucks and Accessories
MACHINERY
PTY.LTD.
Phone [phone] Fax [phone]
Int Ph 61-7 3284 3103 Int Fax [phone]
Email : [e-mail] Web www.vicmarc.com
A : 52 Grice Street Clontarf QLD 4019 Australia
∆Dear Customer
Thank you for purchasing a Vicmarc® high quality wood lathe and accessories. Please
read these instructions carefully and familiarise yourself with in every aspect of the lathe
before initiating any project. Please keep this manual in a safe place for future reference.
About Vicmarc® Machinery
Vicmarc® Machinery, a family operated business, has
been manufacturing wood turning lathes and accessories
for the hobbyist and professional since 1984. Director
Victor Verrecchia trained in Switzerland in Engineering
and Tool Making. Since 1968 he has been designing and
manufacturing all types of machinery. Later his focus
turned specifically to designing and manufacturing quality
Wood Turning Lathes and accessories.
Vicmarc® Lathes and Chucks are known and respected
internationally for their unique user friendly design and
tough cast iron construction.
Vicmarc® is dedicated in providing to its world wide
customers, machinery of the highest quality. Only the best
materials and latest high-precision computer-controlled
machinery are used in the manufacturing of Vicmarc®
Lathes and Accessories.
Vicmarc® machinery continues to respond to the demands
of the market, updating and improving at all stages of
design and manufacture through constant research and
development. It is no wonder therefore that Vicmarc®
retains its place as a leader Nationally and Internationally
in its field.

®
P4
LATHES
Getting Started
1.
SAFETY
1.
Essential Safety Procedures
P5
2.
GETTING STARTED
2.1
2.2
Positioning of Your Lathe
Cleaning
P5
P5
3.
SET-UP
3.1
The Correct Work Height
P5-6
4.
WORKPIECE SAFETY
4.
Workpiece Diameter And Turning Speeds
P6
5.
GENERAL MAINTENANCE
5.
General Maintenance And Operating Tips
P6
6.
ELECTRICAL INFORMATION
6.
Important Electrical Information
P7
7.
FAMILIARISATION
7.1
Lathe Overview
P7
7.2
Key Component Description
P8
8.
START UP PROCEDURE
8.
Start up Procedure for your new lathe
P9
Lathe Maintenance Procedures
9.
VL150 LATHE
9.0
Lathe Description
P9
9.1
Spindle Pulley Speeds
P10
9.2
Setting Up the Tailstock
P10
9.3
Setting Up the Camlock
P10
9.4
Mounting and Removing the Chuck
P10-11
9.5
Ejecting the Morse Taper
P11
9.6
Changing the Belt Ratio
P11
9.7
Replacing the Belt
P11-12
9.8
Servicing the Tailstock
P12
9.9
Servicing the Camlock
P13
9.10
VL150 Exploded Views and Wiring Diagram
P13-16
10.
VL240 LATHE
10.0
Lathe Description
P17
10.1
Spindle Pulley Speeds
P17
10.2
Rotating the Index Head
P17
10.3
Changing the Belt Ratio
P17
10.4
VL240 Exploded Views and Wiring Diagram
P18-19
11.
VL200/300 LATHE
11.0
Lathe Description
P20
11.1
Spindle Pulley Speeds
P20
11.2
VL200/300 Exploded Views and Wiring Diagram
P20-22
12.
VL200/240/300
LATHE
12.1
Setting Up the Tailstock
P24
12.2
Ejecting the Morse Taper
P24
12.3
Servicing the Tailstock
P24-25
12.4
Setting Up the Camlock
P25
12.5
Servicing the Camlock
P25
12.6
Setting Up the Safety Ring
P25
12.7
Changing the Belt Ratio
P25
12.8
Mounting and Removing the Chuck
P26
12.9
Outboard Turning Set Up
P26
12.10
Replacing the Belt
P27
General Information
13.
TROUBLESHOOTING
P28
14.
LATHE SPECIFICATIONS
P29
15.
TECHNICAL INFORMATION
P30
INDEX

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®
P5
LATHES
1. READ AND UNDERSTAND THE INSTRUCTION
MANUAL BEFORE OPERATING WOOD LATHE.
2. Do not operate while under the influence of drugs,
alcohol or medication.
3. Switch main power off when machine is not in use.
4. The power supply to the electronic unit needs to be
turned off when not in use
5. Do not attempt to turn without having had some
woodturning lessons.
6. Do not wear gloves, neckties, jewellery or loose
clothing.
7. Always wear eye protection and a dust mask.
8. Do not operate without guards in place. Always close
the cover before operating.
9. Rough out the work piece before installing on the
faceplate.
10. Do not mount a split work piece or one containing
knots.
11. Tighten all camlocks before operating.
12. Ensure the work piece does not move on the mount
while it is being turned.
13. Ensure that the indexing pin is disengaged by rotating the
work piece by hand before applyingpower.
14. Use low RPM when starting a new work piece and do
not exceed permitted Rpm (Revolutions per minute).
(Refer to page 6 under Workpiece Diameter & Turning
Speeds).
15. Allow the lathe to come to a complete stop before
changing direction of turning.
16. Disconnect machine from power source before
proceeding with any maintenance or any adjustments.
17. Ensure the switch is in the OFF position before
plugging into the power source.
18. Remove the tool rest, or move the camlock to the side
before sanding or polishing.
19. If available we recommend using a dust extraction
apparatus.
2.1 The Positioning of Your Lathe
 Before unpacking your lathe, decide where it is to be
placed and clear the floor area.
Preferably choose a level area, with sufficient room
around for any maintenance required.
(recommended is 800mm clearance all around).
 Confirm that you have a suitable power outlet close to
the chosen lathe location eliminating any unnecessary
extension leads. (Refer to “IMPORTANT ELECTRICAL
INFORMATION” Item 6, page 7)
 Position your lathe after unpacking in the designated
area.
 Set-up your lathe to your correct work height
according to the recommendations made in the correct
workheight in item 3.1, pages 5-6.
 It is not always necessary to anchor down the lathe, as
the weight of the lathe will be sufficient to hold it down
in most applications. Anti-vibration pads under each
leg are recommended to minimise vibration and floor
damage. For your personal safety, it is recommended to
anchor down yourlathe.
 If lathe is to be anchored to the floor, anti vibration
pads such as rubber or carpet pieces should be used
 Place spirit level on your lathe bed. Make it level by
adjusting the levelling screws on each corner of thelathe.
 It is recommended to use M10 concrete anchor bolts to
anchor the lathe. (Refer below)
 After satisfactory position and levelling has been
achieved, tighten the locknuts. (Refer below)
 Be cautious not to twist the machine by tightening the
anchor bolts when the machine has not levelled first.
levelling screw
M10 anchor
bolt hole Locknut
rubber or carpet
backing
2.2 Cleaning
 The Manufacturer Vicmarc® Machinery has applied a thick corrosion protective coating to ensure the lathe reaches you in
optimum condition. Use white spirits or similar product to remove the protective coating.
 In order to keep the machine in top condition, spray all exposed metal areas with light viscosity oil.
This minimises corrosion.
 To ensure maximum longevity for your machine, remove all sawdust then re-oil the surfaces after every use.
3.1 The Correct Work Height
 The correct height of the lathe is important. It not only minimises fatigue but it also increases the safety
aspect for the user and encourages comfortable turning.
 The work height is different for every user.
 The work height is also dependant on the type of work performed.
 The recommended work heights are as shown below.
2. GETTING STARTED
1. SAFETY
3. SET UP

®
P6
LATHES
3.1 The Correct Work Height
Height of Operator
Calculated
Work height
160cm
63”
100cm
39”
165cm
65”
102.5cm
40”
170cm
67”
105cm
41”
175cm
69”
107.5cm
42”
180cm
71”
110cm
43”
185cm
73”
112.5cm
44”
190cm
75”
117.5cm
46”
195cm
77”
120cm
47”
Note. The Subjective Preference of the Turner
The above results in table one were achieved from a study of 4500 turners the following guide can be used
in setting up your lathe. As a rule of thumb use the height of the turner and subtract 60-75cm (= the
recommended work height. You may wish to use your personal preference. The above table one should be used
as a starting point. For all machine models, calculated work height is measured from the floor to the
centre of the spindle.
Ø 450mm 400rpm
Ø 400mm 500rpm
Ø 350mm 550rpm
Ø 300mm 650rpm
Ø 250mm 800rpm
Ø 200mm 1000rpm
Ø 150mm 1300rpm
Ø 100mm 2000rpm
Caution!
The turning speeds are only
to be used as a general guide
and are starting speeds
for your work piece. Due
to different wood types
and wood thicknesses etc.
different speeds may be
necessary for optimal and
safe turning.
1. IMPORTANT.
Refer to item 6 electrical information below.
2. All EVS machines come with a 220 –240V
AC inverter. Settings for the unit have been
programmed to suit the lathe that it was fitted to and
should not be tampered with.
Tampering with the inverter unit will void all warranty
claims.
3. Make sure that the lathe is positioned level on the
workshop floor. It is important that rubber paddingor
carpet is placed under the steel stand to separate it
from the floor to reduce vibration. The lathe may be
bolted to the floor if required. If bolting the lathe to
the floor, make sure that the lathe stand sits level to
the ground. (Refer to levelling your lathe page5)
4. Ensure the switch is in the OFF position before
plugging into the power source.
5. Before starting the lathe make sure the indexing pin
is not engaged to prevent the drive belt from being
damaged.
6. If turning inboard clockwise or outboard anti-clockwise,
use the safety ring (Refer to Setting up the safety ring
12.6, Page 25) in order to prevent your work piece from
coming undone.
7. Note. If the spindle overheats (too hot to touch),
engage the indexing pin, loosen the three grub screws,
back off the bearing adjustment nut (handwheel on the
VL100) by rotating 2-5 degrees anticlockwise, retighten
the grub screws evenly. Once tight, disengage the
indexing pin and turn the spindle by hand making sure
that the spindle turns freely without any tight spots.
8. Before turning, always manually rotate the work to
ensure that it clears all parts of the lathe.
9. Do not over tighten the belt. Tighten with a
deflection of 10-15mm.
10. When engaging the indexing pin, do not use
excessive force to remove or tighten any of the
faceplates or chucks.
11. It is not recommended to run the lathe for an extended
period of time at low rpm as this could cause overheating
and although the motor has thermal protection, abuse can
still damage the motor.
12. If the motor trips out from overheating, allow it to cool
for 15-20 mins before continuing turning.
13. If the lathe is not to be used for an extended
period of time, it is recommended that the lathe be
disconnected from the power source/mains supply.
5. GENERAL MAINTENANCE AND OPERATING TIPS
3. SET UP
4. WORKPIECE TURNING DIAMETER and TURNING SPEEDS
work
height

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®
P7
LATHES
1. Please ensure that the circuit for the power outlet is
earthed and protected by at least a
15-20 - amp circuit breaker.
2. The lathe electronics is provided with an RFI (Radio
Frequency Interference) filter which is designed
to leak up to 5 milliamps. Due to earth leakage of
more than 15 milliamps from other appliances in
the same circuit tripping may occur. That is why it is
recommended that a dedicated power circuit for the
lathe be installed.
3. Some brands of earth leakage switches are more
susceptible to the conducted RFI. If excessive tripping
still occurs when the lathe is on a separate circuit
then contact your local electrician. The electrician can
check with the supplier of the earth leakage switch,
checking its suitability for the use with single phase
supply output AC Variable Speed Drives.
4. We strongly recommend any work on your power
supply to the lathe or the electrical system of the
lathe should be performed by a qualified and licensed
electrician.
5. For optimum results make sure that the lead to the
power supply is no longer than three meters. Leads
longer than three meters can cause amperage-rating
fluctuation and affect the lathes performance.
7.1 Overview
 Before starting to use your Vicmarc® Lathe it is important that you familiarise yourself with all aspects and parts
of the lathe. The below picture will give you a parts description.
(8) behind
(6) (7) behind (9)
(29)
(5)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17) behind
(18)
(19)
(4)
(20)
(3)
(2) (21)
(1)
(22)
(28)
(25) (24) (23)
(26) (27)
No.
Description
No.
Description
No.
Description
1
Remote Switch Box
11
Drive Dog
21
Stop Bar
2
Reverse Button
12
Toolrest
22
Main Switch
3
Off Button
13
Camlock Locking Lever
23
Digital Display Unit (electronic models only)
4
On Button
14
Camlock
24
Motor Access Door
5
Speed Controller
15
Live Centre
25
Motor Access Door Lock
6
Handbrake Wheel
16
Hand Wheel
26
Lathe Levelling Bolts
7
Indexing Pin
17
Tailstock Locking Lever
27
Height Positioning Bolt x 4
8
Indexing View Glass
18
Tailstock
28
Adjustable Legs
9
Headstock
19
Bed
29
RPM LED Display
10
Faceplate
20
Stand
7. FAMILIARISATION
DANGER
electric
shock risk
6. IMPORTANT ELECTRICAL INFORMATION

®
P8
LATHES
7.2 Key Component Description (items refer to page 7, 7.1 overview)
Item 2 - Reverse Button
This button enables you to turn in
reverse. However it is important
that when choosing to turn in
reverse you make sure the lathe has
come to a complete stop. Caution,
use the safety ring as described on
page 25 when reverse turning. The
quality of sanding can be improved
and provide a smoother finish by
altering the direction of rotation.
Item 3 / 4 - On & Off Buttons
Before starting your lathe, rotate your
work piece one rotation using the
Handbrake Wheel (Item 6). This will
ensure the work piece has sufficient
clearance. If the work piece does not
rotate, make sure the indexing pin
(Item 7) is disengaged. The lathe
has a soft start of 3 seconds and a 4
second stop. These settings should
not be changed as these have been
factory set for your safety.
Item 5 - Speed Controller
Is used to adjust the speed of the
lathe,
0 –slowest 10 –fastest, actual
motor speed displayed on the digital
display unit (Item 22)
Item 7 - Indexing Pin
To engage the indexing pin rotate
the head of the pin 90° until it slides
inwards, then rotate the handbrake
wheel (item 6) until the pin engages
preventing the spindle from rotating.
To disengage pull out the pin and
rotate the head 90°.
Item 8 - Index Viewing Glass
All lathes have 24 indexing holes in
the back of the spindle, which are
used for indexing and locking the
spindle. Each hole represents 15
degrees for indexing purposes.
Item 21 - Stop Bar
Designed for safety and to be
controlled primarily by the operator’s
leg. It works the same as the Off
Button
(Item 4).
Item 22 - Main Switch
This switch disconnects all power to
the lathe and should be turned off
when the machine is not in use.
Item 23 - Digital
Display Unit
This displays the speed of the motor
and is controlled by the Speed
Controller (Item 5). For actual spindle
speeds available refer to “Spindle
Speed” under your lathe model.
Item 29 - RPM LED Display
This displays the speed of the spindle
and is controlled by the Speed
Controller (Item 5).

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®
P9
LATHES
Important.
Remember your safety is a priority!
 Ensure you have set up your lathe correctly as per
page 5 and that you have connected your power
lead from the lathe to the nearest power point as per
“important electrical information” on page 7
 Turn the main switch (item 22) clockwise (see page 7 for
location).
 By now the EVSD (electronic variable speed device)will
give adigital readout by flashing. (item 23 page 7)
 You can now select the rpm required by adjusting the
speed controller (potentiometer) (item 5) . The rpm
you select will appear flashing on the digital readout.
 Please ensure that the spindle is not locked with the
indexing pin (item 7 on page 7).
 After placing your work piece first make sure it can be
rotated by hand. Start up your lathe on low rpm. Refer
to work piece diameter and turning speed information
on page 6.
IMPORTANT: For the work piece diameter and
turning speeds you must familiarize yourself with
the information on page 6. The spindle pulley ratio
information is near the beginning of the section for
your particular lathe.
 Depress the on button (item 4 on page 7) this will
introduce power to the motor and activate the lathe.
Note: the rpm, which is displayed, is the rpm at which
the motor is currently operating.
 Because of different densities within the timber, we
recommend to gradually increase your speed as your
work piece allows, without allowing your lathe to
vibrate.
 Increased vibration can cause work piece to come off
its holding position.
 For extra safety use tailstock with live centre to support
work piece.
 The electronic motor will reach its selected speed
within three seconds, and it will take only 4 seconds to
come to a full stop.
 WARNING: Do not attempt to stop manually with
your hand the break wheel within the 4 seconds as it
can cause skin burn.
 To stop your lathe the stop bar can be used. Refer to
item 21 on page 7.
 Please refer to the safety instruction on page 5 and
safety ring set up on page 25.
VL150BM 6SP VL150SM EVS
Description
The Vicmarc® mini lathe was the first to introduce the MT2, and taper roller bearings on this size lathe and is in a class of its
own when compared to other mini lathes on the market. The cast iron bed and headstock are stronger than many full-size
lathes. Vicmarc® is clearly the mini lathe of choice. The best value feature-by-feature of any mini lathe sold in the world. This
lathe is made to last a lifetime.
The VL150 has optional bolt on extension facility for increased distance between centers.
9. LATHE VL150
8. START UP PROCEDURE FOR YOUR LATHE

®
P10
LATHES
9.1 Spindle Pulley Speeds
It is important that the belt is on the right pulley for the speed required. Not doing so can cause the motor to
overheat. Below is a representation of the headstock pulleys and their equivalent ratio’s.
6-speed spindle step pulley
(Based on a 1500rpm motor)
Maximum speed for the
three step pulley
9.2 Setting up the Tailstock
The eccentric locking mechanism of the tailstock is factory
preset. If adjusting is necessary the following steps are
applicable:
 Slide tailstock to the end of the bed as illustrated.
 Undo the M10 locking nut item 14 (clockwise is loosening
and anticlockwise is tightening) with an 16mm open end
spanner, then rotate the clamping plate clockwise to
tighten.
 Lock the Tail stock with locking lever, if lever is in
the correct position is at eleven o’clock Re-lock the
locking nut.
The tailstock lever can be swapped to theopposite side
of the tailstock if preferred. Simply remove the circlip
and reposition the bush and tailstock locking lever to the
opposite side.
9.3 Setting up the Camlock
The eccentric locking mechanism of the Camlock is factory
preset. If adjusting is necessary the following steps are
applicable:
 Remove Tailstock than slide Camlock to the end of
the bed as illustrated.
 Undo the M10 locking nut item 7 (clockwise is
loosening and anticlockwise is tightening) with an
16mm open end spanner, then rotate the clamping
plate clockwise to tighten.
 Lock the Camlock with locking lever, if lever is in the
correct position is at four or eight o clock, re-lock
the locking nut. (Camlock is designed to lock in both
directions)
9.4 Mounting and Removing the Chuck
Mounting
Before mounting the chuck, make sure that the threads
are clean and free of grit.
 Place the tommy bar (supplied with Vicmarc® Chuck)
into the spindle to hold it in place.
 Mount the chuck on the lathe, carefully place the chuck
on the thread, making sure it is square.
 Turn the chuck slowly to screw on the chuck until it is tight.
 The machine should never be turned on for this procedure.
9. LATHE VL150
12
13
14
5
6
7
600
960
1170
1780
2160
3630
9. VL150 LA
THE
1175 (1:2.5)
2470 (1:1.2)
3500 (1.2:1)
Pulley Ratio
Readout
1.2:1
1:1.2
1:2.5
3000
3500
2470
1175
2500
2917
2058
979
2000
2333
1647
783
1500
1750
1235
588
1000
1167
823
392
500
583
412
196
250
292
206
98
100
117
82
39
30
35
25
12

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®
P11
LATHES
9.4 Mounting and Removing the Chuck
Removing
 Place the tommy bar into the spindle to hold it in place
as in mounting.
 Place the other bar into the chuck and push firmly to
unbind the chuck thread.
 Use a light tap with the hand or a soft mallet (never
use a metal one) to unbind the thread if necessary.
 Once the thread is unbound unwind the chuck while
holding the spindle secure with the tommy bar.
 Tip: If you have continued problems removing the
chuck, a thin pvc (nylon) washer can be between the
face of the chuck and the face of the spindle before
the chuck is screwed on. This prevents metal to metal
binding which can make it difficult to remove
the chuck.
9.5 Ejecting the Morse Taper
The taper is removed by using the knock out bar. The
knock out bar is placed into the end of the tailstock and
taps the taper out (a soft hammer can be used on the
knock out bar if necessary).
9.6 Changing the Belt Ratio
Depending on the size of the work piece to be turned (see
Turning Diameter and Turning Speeds Page 6) the belt ratio
may require changing for different speeds.
 Before commencing any maintenance work on the machine,
make sure that the main switch is in the off position.
 Loosen the clamp lever and lift up the motor to loosen
the belt.
 Once loosened, seat the belt precisely on the correct
pulley ratio.
 Re-tension the belt.
9.7 Replacing the Belt
Removing the Belt:
 Make sure that the lathe is turned off at the
main switch.
 Measure the distance between the largest pulley and
the inside of the headstock so that the pulley can be
re-installed at the exact same original position.
 Loosen the belt as per changing the belt ratio.
 Loosen the grubscrews on the handbrake wheel.
 Engage the indexing pin and unscrew the handbrake
wheel clockwise and remove.
 Loosen the grub screw on the middle-sized pulley with
an Allen key.
 From the hand wheel side, lightly tap the spindle with
a rubber mallet making sure that it stays horizontal
avoiding damage to the key way.
 Ensure that the taper roller bearing on the handbrake wheel
side does not fallout.
 Remove the spindle ensuring that the pulleys are not
allowed to drop down into the headstock.
 Place the spindle in a clean place and pull out the
pulley.
 The belt can now be removed, making way for a new
belt.
9. LATHE VL150
eject with
knock out
bar
1.
index pin
2.
3.
4.
9. VL150 LA
THE

®
P12
LATHES
Re-Assembly of the Belt
 Sit the new belt on the pulley and place back into
headstock.
 When re-inserting the spindle, make sure that the key
on the spindle lines up with the keyway to avoid any
damage.
 Line up the pulley back in its original position and re-
tighten the grub screw in the middle pulley.
 Screw the handbrake wheel back on until there is no axial
play inthe spindle and tighten the grub screws.
 Hook belt around the motor pulley and tighten the belt
adjustment. Check the belt deflection to ensure the
correct tension. (see page 17)
 Once assembled replace all covers, disengage the
indexing pin and turn spindle by the hand wheel to
check for hard spots.
 Turn the machine on at the mains switch and run the
machine at moderate Rpm (approx 1500 rpm) for five
minutes to check the operation of the machine.
 If the pulley housing gets hotter than luke warm to
touch after 5 minutes of operation then stop the
machine, loosen the handwheel grub screws and
unscrew the handbrake wheel approx 2 to 5 degrees
then re-tighten the grub screws.
9.8 Servicing the Tailstock
Removing the Quill on the Tailstock:
 Lock the tailstock onto the bed using the locking lever.
 Turn the hand wheel so that 20-25mm of the quill is
protruding from the front of thetailstock.
 Loosen the grub screws on the handle two or three
revolutions.
 Pull off the handwheel.
 Loosen the nuts on both sides of the tailstock, then
remove the grubscrews.
 The quill can now be removed from the tailstock
 The quill can now be cleaned along with the inside of
the tailstock.
 Note. Never use sandpaper to clean the quill and take
care not to remove the key piece at the end of the
locking lever while cleaning.
 All mobile parts should now be greased with a high
quality grease or graphite grease before re-assembly.
Re-Assembling the Quill on the Tailstock:
 The quill should be re-placed from the back of the
tailstock making sure that it is horizontal to the bore.
 Push the quill back into place and align the keyway into
the key piece.
 Reallign the drill marks in the tailstock bush to the grub
screw holes and retighten the grub screws equally.
Then retighten both nuts.
 Replace the hand wheel and tighten the grub screws.
 Turn the hand wheel. If it does not run smoothly (i.e.
slight gripping or scraping) several light taps on the
hand wheel with rubber hammer will bring the quill into
alignment.
 The free play of the hand wheel should be no more
than 10 degrees.
9. VL150 LATHE
1.
2.
4.
3.
5.
6.
1.
2.
4.
5.
3.
1.
2.
3.
4.
9. VL150 LA
THE

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®
P13
LATHES
9.9 Servicing the Camlock
(see view below)
 Undo the two circlips (item 4).
 Reach underneath and support the clamping plate.
(item 6)
 Slide out the camlock bar. (item 8)
 Thoroughly clean the shaft and the bore.
 Re-grease the shaft with a high quality bearing grease.
 To re-assemble, slide in the shaft through the bore and
the camlock T-Connector (item 5).
 Replace the circlips.
9.12 VL150 Exploded Views - Camlock
VL150 Camlock
No.
Qty
Part No.
Description
1
1
V00196
Camlock
2
1
V01164
Toolrest, 150mm
3
1
P00398
Adjustable Handle, M8 x 20
4
2
P00242
Circlip, External 12mm
5
1
V00305
Camlock T- Connector
6
1
V00905
Clamping Plate, 31mm
7
1
P00510
Hex Nut, M10
8
1
V00790
Camlock Lever
9
1
Camlock Lever Bush
9. LATHE VL150
2
3
1
4
9
5
4
6
8
7
9. VL150 LA
THE

9. VL150 LATHE
28
7
27
16
6
1 26
25
3 2 24
23
4 22
2
5
16
6 7
8 21
9
20
19
8 18
7 13 14
12 15
11
17
10
9. VL150 LATHE
9.10 VL150 Exploded Views - Stand
®
P14
LA
THES
VL150 Stand
No.
Qty
Part No.
Description
1
1
-
VL150 Stand
2
2
P00695
Pan Head Screw, M4 x 10
3
2
-
Door Hinge
4
1
-
Door Knob
5
1
-
Motor Door
6
4
P00122
Cup Head Bolts, M8 x 20
7
9
P01200
Washer, M8
8
5
P00517
Hex Nut Nylock, M8
9
1
P00396
Adjustable Handle Female, M8
10
1
-
Motor Bracket
11
1
-
Motor Pulley
12
1
P00741
Socket Set Screw, M6 x 10
13
4
P00727
Socket Hd Countersunk Screw M6 x 16
14
1
-
Motormount Flange
15
1
P00457
0.55kW Motor
16
2
P00211
Cable Gland, 19mm
17
1
-
Inverter Cover
18
12
P00506
Hex Nut, M4
19
12
P01194
Washer, M4
20
1
-
Inverter Bracket
21
1
-
RFI Filter
22
1
P00642
Reverse Button
23
1
P00640
Stop Button
24
1
P00641
Start Button
25
1
P00631
Speed Controller
26
1
-
Inverter, 0.75kW
27
1
V00187
Bed
28
4
P00735
Socket Head Cap Screws, M8 x 35

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LATHES
9.10 VL150 Exploded Views -
Headstock
17
16
15
14
11
12
13
18
8
9
10
7
4
3
6
1
2
5
9.15 VL150 Exploded Views - Tailstock
11
10
9
8
2
4
7
3
5
6
1
18
14
13
15
16
17
VL150 Headstock
Number
Qty
Part No.
Description
1
1
V00342
Drive Dog
2
1
V00411
Faceplate, 100mm
3
1
V01046
Headstock Spindle
4
2
P00071
Bearing, Taper Roller 32005
5
1
V00460
Headstock
6
4
P01198
Washer, M6
7
4
V00733
Socket Head Cap Screw M6 x 25
8
1
P00070
Bearing, Taper Rpller 32004
9
2
P00741
Socket Set Screw, M6 x 10
10
1
V00445
Handbrake Wheel
11
1
Indexing Pin Assembly
12
1
P01203
Washer, M10
13
1
P00740
Socket Head Set Screw, M6 x 8
14
1
V00920
Headstock Pulley
15
1
V00322
Headstock Cover
16
2
P01194
Washer, M4
17
2
P00731
Socket Head Cap Screw, M4 x 10
18
1
V00711
Key, Headstock Spindle
VL150 Tailstock
Number
Qty
Part No.
Description
1
1
V00261
Live Centre, Cone
2
1
P00397
Adjustable Handle, M8 x 15
3
1
V00713
Tailstock Quill Key
4
2
P00741
Socket Set Screw M6 x 10
5
2
P00500
Hex Nut, M6
6
1
V00233
Tailstock
7
1
V00956
Tailstock Quill
8
1
V00855
Tailstock Quill Nut
9
1
Tailstock Quill Bush
10
2
P00740
Socket Set Screw M6 x 8
11
1
V00450
Handwheel
12
1
P00325
Revolving Handle, M6
13
1
P00240
Circlip, External 10mm
14
1
Camlock Lever Bush
15
1
V00305
Pin, Tailstock Connector
16
1
V00905
Clamping Plate, 31mm
17
1
P00510
Hex Nut, M10
18
1
V00801
Tailstock Camlock Lever
9. LATHE VL150
12
9. VL150 LA
THE

®
P16
LATHES
9. VL150 LATHE
9.10 VL150 - Wiring Diagram
9. VL150 LA
THE

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®
P17
LATHES
Electronic Unit
Control Box
Flat Pack Stand can
also be purchased
separately.
Part No. V01082
Lathe Models 200,240 and 300 are equipped with the same
headstock spindle, tailstock spindle, handwheels,
handbrake wheels and bearings. Therefore all adjustments
and assembly methods on the headstock and the tailstock
on those models are the same. The camlock assemblies are
of the same system but different sizes.
10.1 Spindle Pulley Speeds
It is important that the belt is
on the right pulley for the speed
required. Not doing so can cause
the motor to overheat. Below is
a representation of the headstock
pulleys and their equivalent ratio’s.
Maximum
speed for the
two step pulley
10.2 Rotating The Index Head
 Undo the headstock-locking lever.
 Lift the headstock-locking pin.
 Swivel the headstock to preferred angle in a clockwise
direction (indexed at 30 degree increments - 0°, 30°,
60° and 90°).
 Re-insert the headstock locking pin.
 Relock the headstock-locking lever after making the
adjustment.
 Important: Make sure the locking lever is in locked
position when lathe is in operation.
10.3 Changing the Belt Ratio
Depending on the size of the work piece to be turned (see
Turning Diameter and Turning Speeds Page 6) the belt
ratio may require changing for different speeds.
 Before commencing any maintenance work with the
machine, make sure the mains switch is in the off
position.
 Adjust the Headstock so that the spindle is parallel to
the lathe bed.
 Unscrew the motor pulley cover and remove.
 Loosen the locking handle and lift the motor to release
the belt tension.
 Once loosened, seat the belt precisely on the correct
pulley ratio.
 Re-tension the belt with a maximum deflection of
10-15mm (do not over tighten as it can cause motor
bearing problems) see page 17.
 Re-tighten the locking handle.
 Replace all covers before turning machine on.
deflection
10.
LATHE VL240
965 (1:3.1)
3000 (1:1)
10. VL240 LA
THES
Pulley Ratio
Readout
1:1
1:3.1
3000
3000
965
2500
2500
804
2000
2000
643
1500
1500
483
1000
1000
322
500
500
161
250
250
80
100
100
32
30
30
10
VL240 ASM EVS HEAVY DUTY

®
P18
LATHES
5
10. VL240 LATHE 21
3
10.4 VL240 Exploded Views - Camlock - Tailstock 4
6
7
10 9 3 8
11
3
12
13
14
15
20
16
17
19 18
21
22
25
24
22
23
17
18
10.4 VL240 Exploded Views - Motor Mount
14
13
12
15
1 2
9 16
3
6 8 11
7
10
4 18
17
5
19
30
20 27 29
28
21
26
23
22
25
24
10. VL240 LA
THE
4
VL240 Tailstock & Camlock
Number
Qty
Part No.
Description
1
1
P00326
Revolving Handle, M8
2
1
V00451
Handwheel
3
3
P00745
Socket Set Screw, M8 x 12
4
1
Tailstock Bush
5
1
Brass Washer For Tailstock
6
1
V01051
Tailstock Spindle
7
1
V00957
Quill
8
1
Tailstock
9
1
Brass Piece For Tailstock
10
1
Adjustable Handle, M10 x 20
11
1
V00269
Live Centre, Cone
12
1
Tailstock Lever
13
1
Hex Nut, M10 (Thin)
14
1
V00712
Tailstock Quill Key
15
1
P00241
Circlip, External 11mm
16
1
V00309
Tailstock Clamping Pin
17
2
P00511
Hex Nut, M12
18
2
V00906
Clamping Plate
19
1
P00405
Adjustable Handle, M12 x 25
20
1
V01173
Toolrest, 300mm
21
1
Camlock
22
2
P00246
Circlip, external 19mm
23
1
V00307
T-Connector
24
1
Camlock Lever
25
1
Camlock Lever Bush
VL240 Headstock & Motormount
Number
Qty
Part No.
Description
1
1
V00446
Handbrake Wheel
2
1
V00013
Rear Spindle Adaptor
3
1
V00851
Bearing Adjustment Nut
4
2
P00072
Bearing Taper Roller - LM67048R
5
1
V00975
Saftey Collar
6
1
Headstock Indexing Pin
7
1
Indexing Pin Limit Switch
8
1
Limit Switch Washer
9
1
Headstock
10
1
RPM Sensor Bracket
11
1
RPM Sensor
12
1
Headstock Pulley
13
1
RPM Sensor Indicator
14
1
Headstock Cover
15
1
Belt, Poly-V (see specifications)
16
1
Headstock Cover Hindge
17
1
V01043
Headstock Spindle
18
1
V00411
Faceplate, 100mm
19
1
RPM Display
20
1
RPM Display Cover
21
1
Motor (see specifications)
22
1
Motormount Flange
23
1
Motormount Bracket
24
1
Motor Pulley Cover Right
25
1
Motor Pulley
26
1
P00396
Adjustable Handle, Female M8
27
1
V00965
Headstock Retaining Ring
28
1
Motor Pulley Cover Left
29
1
P00405
Adjustable Handle, M12 x 25
30
1
Bed

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10. VL240 LATHE
10.4 VL240 Wiring Diagram
10. 240 LA
THES

®
P20
LATHES
VL200EVS ASM
VL200 SM 6SP
Control Box
VL200EVS ASM
Control Box
Lathe Models VL200, VL300
are equipped with the same
headstock spindle,
tailstock spindle, handwheels,
handbrake wheels and
bearings. Therefore all
adjustments and assembly
methods on the headstock and
the tailstock on those models
are the same. The camlock
assemblies are of the same
system but different sizes.
11.1 Spindle Pulley Speeds
It is important that the belt is on the right pulley for the
speed required. Not doing so can cause the motor to
overheat. Below is a representation of the headstock pulleys
and their equivalent ratio’s.
6 step spindle pulley
(based on 1500rpm motor)
Maximum speed for the
three step pulley (based on
electronic models)
2
3
1
11.2 VL200/300 Exploded Views - Tailstock 5
6
7
9
8
2
10
17
11 16
15
12
13
14
11.
VL200/VL300 LATHES
VL300 ASM EVS
570
950
1170
1770
2140
3600
11. VL200/300 LA
THES
1000 (1:3.2)
2000 (1:1.5)
3000 (1:1)
4
Pulley Ratio
Readout
1:1
1:2
1:3.2
3000
3000
2040
938
2500
2500
1700
782
2000
2000
1360
625
1500
1500
1020
469
1000
1000
680
313
500
500
340
156
250
250
170
78
100
100
68
31
30
30
20
9
VL2
00/300 Tailstoc
k
Number
Qty
VL200 Part No.
VL300 Part No
Description
1
1
P00326
P00326
Revolving Handle, M8
2
3
P00745
P00745
Socket Set Screw, M8 x 12
3
1
V00451
V00451
Handwheel
4
1
Tailstock Bush
5
1
Brass Washer For Tailstock
6
1
V01051
V01051
Tailstock Spindle
7
1
V00957
V00957
Quill
8
1
P00401
P00401
Adjustable Handle, M10 x 20
9
1
Brass Piece For Tailstock
10
1
V00270
V00270
Live Centre, Cup
11
1
V00803
V00803
Tailstock Lever
12
1
V00309
V00309
Tailstock Clamping Pin
13
1
V00906
V00906
Clamping Plate, 62mm
14
1
P00511
P00511
Hex Nut, M12
15
1
P00241
P00241
Circlip, External 11mm
16
1
V00235
V00236
Tailstock
17
1
V00712
V00712
Tailstock Quill Key