Victory EMSD-120 User manual

Tractor Implements
Embankment Mower Standard Duty
Operator’s Manual
EMSD-120, EMSD-140, EMSD-160
IMPORTANT
READ THESE INSTRUCTIONS BEFORE
INSTALLING AND USING
THIS IMPLEMENT

Important Safety Information . . . . . . . . . . . .
Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . .
Look For The Safety Alert Symbol . . . . . . . . . . . . . .
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . .
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . .
Section 1: Assembly and Set-up . . . . . . . . . .
Tractor Requirements . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tractor Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driveline Installation . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2: Operating Instructions . . . . . . . .
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mowing Instructions . . . . . . . . . . . . . . . . . . . . . . . .
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . .
Section 3: Adjustments . . . . . . . . . . . . . . . .
Leveling the Mower . . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting Height Adjustment . . . . . . . . . . . . . . . . . . . . .
3-Point Hitch Adjustments . . . . . . . . . . . . . . . . . . . . .
Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4: Maintenance and Lubrication . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knife Replacement. . . . . . . . . . . . . . . . . . . . . . . . . .
V-Belt Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driveline Shaft U-Joints . . . . . . . . . . . . . . . . . . . . . . .
Roller Bearing (Both Ends) . . . . . . . . . . . . . . . . . . . . .
Cutter Rotor Bearing (Both Ends) . . . . . . . . . . . . . . . .
Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driveline Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 5: Specifications & Capacities . . . .
Section 6: Troubleshooting . . . . . . . . . . . . . .
Section 7: Appendix . . . . . . . . . . . . . . . . . . .
Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 8: Parts illustration . . . . . . . . . . . . .
Important Safety information
Safety at all times
Thoroughly read and understand the instructions given in this manual before operation. Refer
to the “Safety Decal”, read all instructions noted on them.
Do not allow anyone to operate this equipment who has not fully read and comprehended this
manual and who has not been properly trained in the safe operation of the equipment.
Operator should be familiar with all functions of the unit.
Operate implement from the driver’s seat only.
Make sure all guards and shields are in place and secured before operating the implement.
Do not leave tractor or implement unattended with engine running.
Dismounting from a moving tractor could cause serious injury or death.
Do not stand between tractor and implement during hitching.
Keep hands, feet, and clothing away from power-driven parts.
Wear snug fitting clothing to avoid entanglement with moving parts.
Watch out for wires, trees, etc., when raising implement. Make sure all persons are clear of
working area.
Turning tractor too tight may cause implement to ride up on wheels. This could result in injury or
equipment damage.
Look For The Safety Alert Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved
and extra safety precaution must be taken. When you see this symbol, be alert and carefully read
the message that follows it. In addition to design and configuration of equipment, hazard control
and accident prevention are dependent upon the awareness, concern, prudence and proper
training of personnel involved in the operation, transport, maintenance and storage of
equipment.
Be aware of signal words
A signal word designates a degree or level of hazard seriousness. The signal words are:
DANGER
Indicates an imminently hazardous situation which, if not avoids, will result in death or serious injury.
This signal word is limited to the most extreme situations, typically for machine components that, for
functional purpose, cannot be guarded.
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WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury,
and includes hazards that are exposed when guards are removed. It may also be used to alert against
unsafe practices.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
For you protection
Thoroughly read and understand the “safety label” section, read all instructions noted on them.
Shutdown and storage
Lower machine to ground, put tractor in park, turn off engine, and remove the ignition key.
Detach and store implements in a area where children normally do not play. Secure implement by
using blocks and supports.
Use safety lights and devices
Slow moving tractors, self-propelled equipment, and towed implements can create a hazard when
driven on public roads. They are difficult to see, especially at night.
Flashing warning lights and turn signals are recommended whenever driving on public roads. Use
lights and devices provided with implement.
Transport machinery safely
Comply with state and local laws.
Maximum transport speed for implement is 20 mph. Do not exceed. Never travel at a speed
which does not allow adequate control of steering and stopping. Some rough terrain require a
slower speed.
Sudden braking can cause a towed load to swerve and upset. Reduce speed if towed load is not
equipped with brakes.
Use the following maximum speed - tow load weight ratios as a guideline:
20 mph when weight is less
than or equal to the weight of tractor.
10 mph when weight is double the weight of tractor.
IMPORTANT: Do not tow a load that is more than double the weight of tractor.
Keep riders off machinery
Riders obstruct of operator’s view, they could be struck by foreign objects or thrown from the
machine.
Never allow children to operate equipment.
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Practice safe maintenance
Understand procedure before doing work. Use proper tools and equipment. refer to Operator’s
Manual for additional information.
Work in a clean dry area.
Lower the implement to the ground, put tractor in park, turn off engine, and remove key before
performing maintenance.
Allow implement to cool completely.
Do not grease or oil implement while it is operation.
Inspect all parts. Make sure parts are in good condition and installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from implement before operation.
Prepare for emergencies
Be prepared if a fire starts.
Keep a fist aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital and fire department near phone.
Wear protective equipment
Protective clothing and equipment should be worn.
Wear clothing and equipment appropriate for the job. Avoid loose fitting clothing.
Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable
hearing protection such as earmuffs or earplugs.
Operating equipment safely requires the full attention of the operator. Avoid wearing radio
headphones while operating machinery.
Avoid high pressure fluids hazard
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic lines.
Use a piece of paper or cardboard, not body parts, to check for suspected leaks. Wear protective
gloves and safety glasses or goggles when working with hydraulic systems.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be treated
within a few hours or gangrene may result.
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Safety Labels
Your Flail Mower comes equipped with all safety labels in place. They were designed to help you
safely operate your implement. Read and follow their directions.
1. Keep all safety labels clean and legible.
2. Replace all damaged or missing labels. To order new labels go to your nearest Victory dealer or visit
our dealer locator at Victory.com.
3. Some new equipment installed during repair requires safety labels to be affixed to the replaced
component as specified by Victory. When ordering new components make sure the correct safety
labels are included in the request.
4. Refer to this section for proper label placement.
To install new labels:
a. Clean the area the label is to be placed.
b. Spray soapy water on the surface where the label is to be placed.
c. Peel backing from label. Press firmly onto the surface.
d. Squeeze out air bubbles with the edge of a credit card.
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Safety labels
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This shows the grease position.
Introduction
Victory welcomes you to the growing family of new product owners. This implement has been designed
with care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe
operating practices will help you get years of satisfactory use from the machine.
Application
The Flail Mowers are designed for Category 1 - three point hitch or Quick-Hitch System mounting.
These Fixed Bar Flail Mowers are ideal for ripping, leveling, finish grading, and backfilling applications
at feedlots, outdoor arenas, building sites, and maintenance operations on farm and ranch lanes or
roadways.
Using This Manual
This Operator’s Manual is designed to help familiarize you with safety, assembly, operation,
adjustments, troubleshooting, and maintenance. Read this manual and follow the
recommendations to help ensure safe and efficient operation.
The information contained within this manual was current at the time of printing. Some parts may
change slightly to assure you of the best performance.
To order a new Operator’s or Parts Manual contact your authorized dealer. Manuals can also be
printed from the Victory Service & Support Center by your dealer.
Terminology
“Right” or “Left” as used in this manual is determined by facing the direction the machine will operate
while in use unless otherwise stated.
Definitions
Note: A special point of information that the operator must be aware of before continuing.
Important: A special point of information related to its preceding topic. The intention is that this
information should be read and noted before continuing.
Owner Assistance
The Warranty Registration card should be filled out by the dealer at the time of purchase. This
information is necessary to provide you with quality customer service.
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If customer service or repair parts are required contact a dealer. A dealer has trained personnel, repair
parts and equipment needed to service the machine.
The parts on your machine have been specially designed and should only be replaced with genuine
parts.
Serial Number Plate
For prompt service always use the serial number and model number when ordering parts from your
dealer. Be sure to include your serial and model numbers in correspondence also.
Section 1: Assembly and Set-up
Tractor Requirements
This mower is designed with a 3-Point category I hitch. Tractor horse power rating should not exceed
80 PTO horse power.
Assembly
Refer to the parts illustration.
Tractor Hook-Up
1. Be certain that tractor draw bar will not interfere. Move draw bar ahead or remove if required. Draw
bar should also be checked for clearance when unit is being raised for the first time.
2. Align lower link arms of tractor to hitch clevises on mower. Insert lower hitch pins into lower ball
swivels and attach linch pins.
3. Attach tractor top link to upper floating hitch on mower with pin supplied. Secure with lock pin.
4. Adjust tractor top link in or out to place upper hitch pin vertically above or slightly behind lower
hitch pins to allow mower flotation. The mower should be run with the back 15 degrees lower than
the front.
Driveline Installation
1. Slide driveline end with extended safety cone over splined shaft of gearbox and secure with
attaching device.
2. Slide driveline over tractor’s splined PTO shaft and secure with locking device of driveline.
3. Driveline should now be moved back and forth to insure that it is secure on the PTO shaft of the
tractor and mower gearbox.
4. Attach chain from the driveline shield to one of the upper hitch braces to ensure that the shield
does not rotate.
5. Should driveline require shortening:
a. Hold the half-shafts next to each other in the shortest working position and
mark them.
b. Shorten inner and outer guard tubes equally.
c. Shorten inner and outer sliding profiles by the same length as the guard tubes.
d. Proper overlap is a minimum of one-half the length of each tube, with both tubes being of equal
length.
e. Round off all sharp edges and remove burrs. Grease sliding profiles.

CAUTION
Tractor PTO shield and all mower guards must be in place at all times during operation!
Section 2: Operating Instructions
Transporting
NOTE: Always disengage PTO before raising mower to transport position.
1. When raising the mower to transport position, be sure that driveline does not contact tractor or
mower. Adjust and set the tractor’s 3-point hitch lift height so that the driveline does not contact
mower deck in the fully raised position.
2. Be sure to reduce tractor ground speed when turning, leaving enough clearance so that the
mower does not contact obstacles such as buildings, trees or fences.
3. Select a safe ground travel speed when transporting from one area to another. When traveling
on roadways, transport in such a way that faster moving vehicles may pass safely.
4. When traveling over rough or hilly terrain, shift tractor to a lower gear.
CAUTION
When traveling on public roads, whether at night or during the day, use accessory lights and devices for
adequate warning to operators of other vehicles. Comply with all Federal, State, and local laws.
Mowing Instructions
1. Clear area to be mowed of objects and debris that might be picked up and thrown by the mower
blades.
2. Grass is best cut when it is dry. Mowing wet grass can cause plugging resulting in grass clumps
behind the mower.
3. Grass should be mowed frequently as shorter clippings deteriorate faster.
4. If mowing extremely tall grass, it is best to raise cutting height and mow the area, then lower
cutting height and mow a second time at the desired height.
Operating Instructions
Proper servicing and adjustments are the key to the long life of any machine. With careful and
systematic
inspection of the mower, costly maintenance, time and repair can be avoided.
Before beginning to mow, the following inspection should be performed:
1. Check oil level in gearbox.
2. Check that all plugs in gearbox have been replaced and tightened properly.
3. Be sure all mower knives, bolts and nuts are tight.
4. Be certain all guards and shields are in place and secure.
5. Grease driveline shaft and all other grease fittings.
6. Clear area to be mowed of rocks, branches and other foreign objects.
7. Lower mower to ground. Set tractor throttle at approximately 1/4 open. Engage PTO to start blades
rotating.
8. Operate with 540 rpm PTO tractor.
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