Viessmann Vitodens 200-W System User manual

for use by heating contractor
Please file in Service Binder
5683 703 - 05 09/2014
Installation Instructions
VITODENS
r
200-W
Vitodens 200-W, Series B2HA
Models 45, 60
Wall-mounted, gas-fired condensing boiler
For operation with natural gas and liquid propane gas
Heating input: 60 to 212 MBH
17.5 to 62 kW
Read and save these instructions
for future reference.
Product may not be exactly as shown
IMPORTANT
H

2
Vitodens 200-W B2HA 45, 60 Installation
5683 703 - 05
Safety
Safety, Installation and Warranty Requirements
Please ensure that these instructions are read and understood before commencing installation. Failure to comply with
the instructions listed below and details printed in this manual can cause product/property damage, severe personal
injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information
found in manual subsections).
WARNING
Installers must follow local regulations with respect to
installation of carbon monoxide detectors. Follow the
Viessmann maintenance schedule of the boiler contained
in this manual.
Product documentation
Read all applicable documentation before commencing
installation. Store documentation near boiler in a
readily accessible location for reference in the future
by service personnel.
For a listing of applicable literature,
please see section entitled “Important
Regulatory and Safety Requirements”.
Warranty
Information contained in this and
related product documentation must
be read and followed. Failure to do
so renders the warranty null and void.
Licensed professional heating contractor
The installation, adjustment, service and maintenance
of this equipment must be performed by a licensed
professional heating contractor.
Please see section entitled
“Important Regulatory and Installation
Requirements”.
Contaminated air
Air contaminated by chemicals can cause by-products
in the combustion process, which are poisonous to
inhabitants and destructive to
Viessmann equipment.
For a listing of chemicals which
cannot be stored in or near the
boiler room, please see subsection
entitled “Mechanical room” in the
“Installation Instructions”.
Advice to owner
Once the installation work is complete, the heating
contractor must familiarize the system operator/
ultimate owner with all equipment, as well as safety
precautions/requirements, shutdown procedure, and
the need for professional service annually before the
heating season begins.
Carbon monoxide
Improper installation, adjustment, service and/or
maintenance can cause flue products to flow into
living space. Flue products contain poisonous carbon
monoxide gas.
For information pertaining to the
proper installation, adjustment, service
and maintenance of this equipment to
avoid formation of carbon monoxide,
please see subsection entitled
“Mechanical room” and “Venting
requirements” in the “Installation Instructions”.
Fresh air
This equipment requires fresh air for
safe operation and must be installed
ensuring provisions for adequate
combustion and ventilation air exist.
For information pertaining to the
fresh air requirements of this product,
please see subsection entitled
“Mechanical room” in the “Installation
Instructions”.
Equipment venting
Never operate boiler without an installed venting
system. An improper venting system can cause
carbon monoxide poisoning.
For information pertaining to
venting and chimney requirements,
please see section entitled “Venting
Connection”. All products of
combustion must be safely vented
to the outdoors.
Operating and Service Documentation
It is recommended that all product documentation such as
parts lists, operating and service instructions be handed
over to the system user for storage. Documentation is to
be stored near boiler in a readily accessible location for
reference by service personnel.
WARNING
This boiler requires fresh air for safe operation and must
be installed with provisions for adequate combustion
and ventilation air (in accordance with local codes and
regulations of authorities having jurisdiction).
Do not operate this boiler in areas with contaminated
combustion air. High levels of contaminants such as
dust, lint or chemicals can be found at construction
sites, home renovations, in garages, workshops, in dry
cleaning/laundry facilities, near swimming pools and in
manufacturing facilities.
Contaminated combustion air will damage the boiler
and may lead to substantial property damage, severe
personal injury and/or loss of life. Ensure boiler/burner is
inspected and serviced by a qualified heating contractor
at least once a year in accordance with the Service
Instructions of the boiler.

3
Vitodens 200-W B2HA 45, 60 Installation Safety
About these Installation Instructions

Take note of all symbols and notations intended to draw attention to potential hazards or important product
information. These include “WARNING”, “CAUTION”, and “IMPORTANT”. See below.
IMPORTANT
Warnings draw your attention to the presence of
potential hazards or important product information.
Cautions draw your attention to the presence of
potential hazards or important product information.
Helpful hints for installation, operation or maintenance
which pertain to the product.
This symbol indicates that additional, pertinent
information is to be found.
This symbol indicates that other instructions must
be referenced.
WARNING
Indicates an imminently hazardous situation which,
if not avoided, could result in loss of life, serious injury
or substantial product/property damage.
CAUTION
Indicates an imminently hazardous situation which,
if not avoided, may result in minor injury or product/
property damage.
Safety, Installation and Warranty Requirements
WARNING
Inhaling of fiberglass wool and/or ceramic fiber
materials is a possible cancer hazard. These materials
can also cause respiratory, skin and eye irritation.
Fiberglass wool and ceramic fiber materials
WARNING
Appliance materials of construction, products of
combustion and the fuel contain alumina, silica, heavy
metals, carbon monoxide, nitrogen oxides, aldehydes
and/or other toxic or harmful substances which can
cause serious injury or loss of life and which are
known to the State of California to cause cancer,
birth defects and other reproductive harm. Always
use proper safety clothing, respirators and equipment
when servicing or working nearby the appliance.
The state of California has listed the airborne fibers of
these materials as a possible cancer hazard through
inhalation. When handling these materials, special care
must be applied.
First aid measures
- If eye contact occurs, flush eyes with water to remove
dust. If symptoms persist, seek medical attention.
- If skin contact occurs, wash affected areas gently
with soap and warm water after handling.
Suppliers of fiberglass wool products recommend the
following precautions be taken when handling these
materials:
- Avoid breathing fiberglass dust and contact with
skin and eyes.
- Use NIOSH approved dust/mist respirator.
- Wear long-sleeved, loose fitting clothing, gloves
and eye protection.
- Wash work clothes separately from other clothing.
Rinse washer thoroughly.
- Operations such as sawing, blowing, tear-out and
spraying may generate airborne fiber concentration
requiring additional protection.
Suppliers of ceramic fiber products recommend the
following first aid measures:
- Respiratory tract (nose and throat) irritation:
If respiratory tract irritation develops, move the person
to a dust free location.
-Eye irritation: If eyes become irritated, flush immediately
with large amounts of lukewarm water for at least 15
minutes. Eyelids should be held away from the eyeball
to ensure thorough rinsing. Do not rub eyes.
- Skin irritation: If skin becomes irritated, remove soiled
clothing. Do not rub or scratch exposed skin. Wash area
of contact thoroughly with soap and water. Using
a skin cream or lotion after washing may be helpful.
- Gastrointestinal irritation: If gastrointestinal tract
irritation develops, move the person to a dust free
environment.
5683 703 - 05

Table of Contents
4
Page
Vitodens 200-W B2HA 45, 60 Installation
5683 703 - 05
Safety, Installation and Warranty Instructions................2
Product documentation.............................................2
Warranty................................................................2
Licensed professional heating contractor....................2
Contaminated air....................................................2
Advice to owner......................................................2
Carbon monoxide.....................................................2
Fresh air................................................................2
Equipment venting...................................................2
About these Installation Instructions..........................3
Important Regulatory and Installation Requirements........5
Codes.......................................................................5
Instructing the system user......................................5
Initial start-up..........................................................5
Working on the equipment.......................................5
Technical literature..................................................5
For installations on the Commonwealth of
Massachusetts........................................................6
CSD-1 field testing of high limit switches..................6
Applicability..............................................................8
Product Information....................................................8
Multi boiler system..................................................8
Mechanical Room.....................................................9
Before Set-up........................................................10
Minimum Clearances.................................................10
Recommended minimum service clearances..............10
Preparing the Connections.........................................11
Wall Mounting.........................................................13
Fitting the wall mounting bracket............................13
Installing the wall mounting bracket.........................13
Installation of mounting bracket on
brick/concrete wall................................................13
Boiler mounting bracket and frame...........................14
Installation on wood studs......................................14
Installation on metal studs....................................14
Frame Mounting....................................................16
Models B2HA 45, 60 Frame Mounting....................17
Connections............................................................18
Connecting power..................................................18
Boiler venting........................................................18
Proper piping practice.............................................18
Gas shut-off valve connection.................................18
Gas connection and piping......................................19
Gas piping pressure test.........................................20
Heating water connections......................................20
DHW storage tank information.................................21
Making the DHW connections...............................21
Accessing the control unit connections.....................22
Routing the connecting cables.................................24
Connecting DHW sensor.........................................25
Setting altitude parameters.....................................25
Control base.........................................................26
External accessory connection box..........................27
Condensate connection........................................28
Safety
General Information
Set-up
Boiler Connections

5
Page
Table of Contents
Vitodens 200-W B2HA 45, 60 Installation
5683 703 - 05
Boiler Connections (continued)
Control Connections
Additional Information
Safety Connections and Pressure Testing.....................29
Installing boiler safety devices.................................29
Low water cut-off..................................................30
Performing a boiler pressure test.............................30
Waterside Flow........................................................30
Waterside flow (primary circuit)...............................30
Installation Examples.................................................32
General.................................................................32
Clearances............................................................32
System Layout 1-9...................................................33
Alternative DHW Connection....................................42
Boiler in Heating/Cooling............................................43
Boiler in heating/cooling application..........................43
Boiler with Low Water Cut-off..................................44
Boiler with low water cut-off (remote-mounted
field supplied)........................................................44
Venting Connection.................................................42
Electrical Connections..............................................43
Power supply connection of accessories...................43
Connection of accessories.......................................43
Overview of Electrical Connections,
Models B2HA 45 and 60...........................................44
Accessing the X3 Plug..............................................48
Connecting the Low-loss Header Sensor......................48
Connecting the Outdoor Temperature Sensor..............49
External 0-10 Volt Signal Connection.........................50
LON Module..........................................................51
Installing the LON module to the boiler
control board.........................................................51
Connecting the LON module cable...........................51
Accessory Kit..........................................................52
Accessory kit connections for heating circuit
with mixing valve..................................................52
Closing the Control Unit............................................52
Closing the control cover .......................................52
Closing the External Accessory Connection Box............53
Reinstalling the Front Enclosure Panel..........................54
Instructing the system user.....................................54
Technical Data.........................................................56
Installation Fittings....................................................58
Lighting and Operating Instructions.............................59

Vitodens 200-W B2HA 45, 60 Installation
5683 703 - 05
6
General Information
Important Regulatory and Installation Requirements
Codes
The installation of this unit shall be in accordance with
local codes or, in the absence of local codes, use CAN/
CSA-B149.1 or .2 Installation Codes for Gas Burning
Appliances for Canada. For U.S. installations use the
National Fuel Gas Code ANSI Z223.1. Always use latest
editions of codes.
In Canada all electrical wiring is to be done in accordance
with the latest edition of CSA C22.1 Part 1 and/or local
codes. In the U.S. use the National Electrical Code ANSI/
NFPA 70. The heating contractor must also comply with
both the Standard for Controls and Safety Devices for
Automatically Fired Boilers, ANSI/ASME CSD-1, and
the Installation Code for Hydronic Heating Systems,
CSA B214-01, where required by the authority having
jurisdiction.
Instructing the system user
The installer of the system is responsible to ensure the
system operator/ultimate owner is made familiar with the
system functioning, its activation, and its shut-down.
Initial start-up
Initial start-up must be performed by a qualified heating
contractor. Proper completion of the Maintenance Record
by the heating contractor is also required.
Working on the equipment
The installation, adjustment, service, and maintenance
of this boiler must be done by a licensed professional
heating contractor who is qualified and experienced in
the installation, service, and maintenance of hot water
boilers. There are no user serviceable parts on the boiler,
burners, or control.
Ensure main power supply to equipment, the heating
system, and all external controls has been deactivated.
Close main gas supply valve. Take precautions in all
instances to avoid accidental activation of power during
service work.
The following topics must be covered:
Proper system operation sequence.
Explain the equipment.
Demonstrate an emergency shut-down, what to do and
what not.
Explain that there is no substitute for proper maintenance
to help ensure safe operation.
The Maintenance Record is located in the Service
Instructions
Please carefully read this manual prior to attempting start-
up, maintenance or service. Any warranty is null and void
if these instructions are not followed.
For information regarding other Viessmann System
Technology componentry, please reference documentation
of the respective product.
We offer frequent installation and service seminars to
familiarize our partners with our products. Please inquire.
Technical literature
Literature for the Vitodens boiler:
- Technical Data Manual
- Installation Instructions
- Service Instructions
- Operating Instructions and User’s Information Manual
- Instructions of other Viessmann products utilized and
installed
- Installation codes mentioned in this manual
The completeness and functionality of field supplied
electrical controls and components must be verified by
the heating contractor. These include low water cut-
offs, flow switches (if used), staging controls, pumps,
motorized valves, air vents, thermostats, etc.
Leave all literature at the installation site and advise the
system operator/ultimate owner where the literature can
be found. Contact Viessmann for additional copies.
This product comes with several safety instruction labels
attached.
Do not remove!
Contact Viessmann immediately if replacement labels are
required.

Vitodens 200-W B2HA 45, 60 Installation
7
5683 703 - 05
General Information
Important Regulatory and Installation Requirements (continued)
For installations on the Commonwealth of Massachusetts, the following modifications to NFPA-54 chapter 10 apply:
Excerpt from 248 CMR 5-08:
2(a) For all side-wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the
side-wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including
but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side-wall horizontal
vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide
detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be
installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired
carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or
structure served by the side-wall horizontal vented gas fueled equipment. It shall be the responsibility of the
property owner to secure the services of qualified licensed professional for the installation of hard-wired carbon
monoxide detectors.
a. In the event that the side-wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,
the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent
floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation,
the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however,
that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be
installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with
the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at
a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2)
inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side-wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage
installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a) 1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition
of NFPA 54 as adopted by the Board; and
2. Product Approved side-wall horizontally vented gas fueled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or in part for residential purposes.
CSD-1 Field Testing of High Limit Switches for Vitodens boilers – where required by law.
VIESSMANN IS NOT RESPONSIBLE FOR ANY DAMAGES THAT THE FOLLOWING TEST PROCEDURE MAY RESULT
IN BY OVERHEATING THE SYSTEM.
The Vitodens 100/200 boilers are equipped with flow switches or sensors that when activated disable or enable the
burner to operate.
The fixed high limit, when tripped, produces a fault that will require manual reset of the boiler control.
Fixed High Limit fault simulation #1:
- Close the boiler valve and jump the flow switch.
- Run the boiler at high fire and it will shut down by the coding card (in B2HA models, set coding address 06 to
maximum) but should continue to stack the boiler temperature until the fixed high limit is tripped.
- Once the fixed high limit is tripped, slowly open the boiler valve to safely cool the boiler down.
Fixed High Limit fault simulation #2:
- Throttle the boiler valve to a point where the burner will run with as little flow as possible.
- Run the boiler to high fire via relays test.
- When the burner shuts down on the electronic limit, close the ball valve to stop the flow.
- The boiler temp should continue to stack to trip the fixed high limit.
- Once the fixed high limit is tripped, slowly open the boiler valve to safely cool the boiler down.
Fixed High Limit fault simulation #3:
- Remove one of the wires connected to limit switch, this will produce a fault in the boilers control that requires
manual reset.

Vitodens 200-W B2HA 45, 60 Installation
5683 703 - 05
8
Applicability
General Information
When ordering replacement parts, provide either the
16-digit boiler serial number (on the bar code label) or
the 12-digit ASME/NB serial number, located as shown
underneath boiler front enclosure panel. Refer to page 15
for instructions on how to remove front enclosure panel.
NG and LPG
Model No. B2HA 45
Serial No. 7510831 jjjjjjjjj
Model No. B2HA 60
Serial No. 7510832 jjjjjjjjj
Product Information
CAUTION
The boiler serial number must be provided when
ordering replacement parts. Some replacement parts are
not reverse compatible with previous versions of the
Vitodens 200-W B2HA boiler.
IMPORTANT
AInox-Radial heat exchanger made from stainless steel
– for high operational reliability and a long service life.
Large heating output in the smallest of spaces
B Modulating MatriX cylinder burner for extremely
clean combustion and quiet operation
CVariable speed combustion fan for quiet and
economical operation
DGas and water connections
EDigital boiler control unit
Natural gas-fired wall-mounted condensing heating boiler
for weather-responsive operation in closed loop, forced
circulation hot water heating systems for space heating
and domestic hot water (DHW) production.
Models B2HA 45 and 60 are for operation with natural
gas. For a fuel conversion to liquid propane gas
refer to the service instructions for details.
Boiler model must be selected based on an accurate heat
loss calculation of the building. Ensure boiler model is
compatible with connected radiation.
Vitodens 200-W, B2HA series boilers are factory-tested
and calibrated. Further gas valve adjustments are not
typically required during field start-up.
Multi boiler system
In connection with the installation of a multi boiler system
observe the installation instructions of the multi boiler
system accessories.
Product may not be exactly as shown

Vitodens 200-W B2HA 45, 60 Installation
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5683 703 - 05
Mechanical Room
General Information
During the early stages of designing a new home, we recommend that proper consideration be given to constructing a
separate mechanical room dedicated to the gas- or oil-fired heating equipment and domestic hot water storage tank(s).
The boiler must be located in a heated indoor area, near a floor drain, and as close as possible to a wall. Whenever
possible, install the boiler near an outside wall so that it is easy to duct the venting system to the boiler.
Locate the boiler on a wall capable of supporting 155 lb. (72 kg) [the weight of the boiler filled with water]. Ensure
that the boiler location does not interfere with the proper circulation of combustion and ventilation air of other fuel
burning equipment within the mechanical room (if applicable).
The maximum room temperature of the mechanical room where the boiler is located must not exceed 104º F (40º C).
HEnsure ambient temperatures are higher than 32° F
(0° C) and lower than 104° F (40° C).
HPrevent the air from becoming contaminated by
halogenated hydrocarbons (e.g. as contained in paint
solvents or cleaning fluids) and excessive dust (e.g.
through grinding or polishing work). Combustion air
for the heating process, and ventilation of the boiler
room must be free of corrosive contaminants. To that
end, any boiler must be installed in an area that has no
chemical exposure. The list to the right indicates the
main, currently known sources.
HAvoid continuously high levels of humidity (e.g. through
frequent drying of laundry).
HNever close existing ventilation openings.
Sources of combustion and ventilation air contaminants
Areas likely to contain contaminants:
HNew building construction
HSwimming pools
HRemodelling areas, hobby rooms
HGarages with workshops
HFurniture refinishing areas
HDry cleaning/laundry areas and establishments
HAuto body shops
HRefrigeration repair shops
HMetal fabrication plants
HPlastic manufacturing plants
HPhoto processing plants
HBeauty salons
Products containing contaminants:
HChlorine-type bleaches, detergents and cleaning
solvents found in household laundry rooms
HPaint and varnish removers
HHydrochloric acid, muriatic acid
HChlorine-based swimming pool chemicals
HSpray cans containing chlorofluorocarbons
HChlorinated waxes and cleaners
HCements and glues
HRefrigerant leaks
HCalcium chloride used for thawing
HSodium chloride used for water softening salt
HPermanent wave solutions
HAdhesives used to fasten building products and other
similar items
HAntistatic fabric softeners used in clothes dryers
Boiler operation in marine environments (damp, salty
coastal areas)
WARNING
If you notice fire coming from the appliance, call the fire
department immediately! Do not attempt to extinguish
the fire unless qualified to do so.
WARNING
Incorrect ambient conditions can lead to damage to the
heating system and put safe operation at risk.
WARNING
Fire causes a risk of burns and explosion!
HShut down the boiler
HClose fuel shut-off valves
HUse a tested fire extinguisher, class ABC.
IMPORTANT
The service life of the boiler’s exposed metallic surfaces,
such as the casing and fan housing, is directly influenced
by proximity to damp and salty marine environments. In
such areas, higher concentration levels of chlorides from
sea spray, coupled with relative humidity, can lead to
degradation of the exposed metallic surfaces mentioned
above. Therefore, it is imperative that boilers installed
in such environments not be installed using direct vent
systems which draw outdoor air for combustion. Such
boilers must be installed using room air dependent vent
systems; i.e. using room air for combustion. The indoor
air will have a much lower relative humidity and, hence,
potential corrosion will be minimized.
Installation area conditions

Vitodens 200-W B2HA 45, 60 Installation
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10
Before Set-up
Set-up
Note: The Vitodens 200-W, B2HA boiler has passed the
zero inches vent clearance to combustibles testing
requirements dictated by the boiler Harmonized
Standard ANSI Z21.13. CSA 4.9.2007 and
therefore is listed for zero clearance to combustibles
when vented with a single-wall special venting
system (AL-29-4C material) or UL/ULC-listed
CPVC/PPs gas vent material. The zero inches
vent clearance to combustibles for the Vitodens
200-W, B2HA boiler supercedes the clearance to
combustibles listing that appears on the special
venting system label.
Recommended minimum service clearances
For typical Vitodens installations, Viessmann recommends
installing the boiler with the clearances shown in the
illustration on the left.
Note: The 12 in. (305 mm) side clearance specified is
only recommended to be able to view the boiler
certified rating plate, decal and also accommodate
the PRV installation kit.
If the pressure relief valve is rotated 90º facing forward
by using an extension between the tee and the boiler
connection, then this clearance can be reduced to bin.
This bin. clearance is only required to be able to remove
the boiler’s front cover and view the rating plate attached
to it, if needed.
This reduced clearance is also used in Vitodens multiple
boiler installation system as described in
the multiple boiler installation instructions.
The Vitodens 200-W, B2HA boiler is approved for closet
and alcove installation with the following clearances to
combustibles.
AL = Alcove
CL = Closet
Before placing boiler in its installation location, ensure all
necessary accessories are installed.
Minimum Clearances
See the Vitodens 200-W B2HA Venting
System Installation Instructions for details.
CAUTION
The boiler must be installed in such a way that gas
ignition system components are protected from water
(spraying, splashing, etc.) during boiler operation and
service.
Table 1 Clearances
Top Front Rear Left Right Vent pipe
00ALCL0000

Vitodens 200-W B2HA 45, 60 Installation
11
5683 703 - 05
Preparing the Connections
Use an approved pipe sealant or teflon tape when
connecting the following installation fittings.
This section constitutes an overview only! Refer to
subsequent sections for detailed information on individual
piping connections.
Legend
DR Boiler heating return for domestic hot water production
DS Boiler heating supply for domestic hot water production
BD Boiler Drain
BF Boiler Fill
BR Boiler Return
BS Boiler Supply
GC Gas Connection
PRV Pressure Relief Valve
*1See page 40 for alternate DHW connection.
*2Discard when using the multi-boiler distribution
manifold
Boiler Connections
*1DHW
Connections
(Field Supplied)

Vitodens 200-W B2HA 45, 60 Installation
5683 703 - 05
12
Boiler Connections
Preparing the Connections (continued)
Legend
ABoiler Supply
BGas Connection, 1” NPTF
C Boiler Return
D Recommended height (single boiler system)
E Condensate drain
Note: When preparing gas, water and electrical
connections in the field, see section entitled
“Wall Mounting” on page 13, 14 and 15 of this
manual for information regarding the installation
of the wall mounting bracket.
1. Heating water connections and gas connection to
be made in the field. See illustration and connection-
specific section for details.
2. See subsection entitled “Electrical Connections”
for details regarding power supply to the Vitodens
200-W B2HA boiler.
IMPORTANT
The maximum ambient temperature must not exceed
104º F (40º C).
This section constitutes an overview only! Refer to
subsequent sections for detailed information on individual
piping connections.
Use an approved pipe sealant or teflon tape when
connecting the following installation fittings.

Vitodens 200-W B2HA 45, 60 Installation
13
5683 703 - 05
Wall Mounting
Boiler Connections
Installing the wall mounting bracket
The Vitodens 200-W B2HA can be wall-mounted on a
concrete wall.
Note: The enclosed screws and rawl plugs are only
suitable for concrete. For other construction
materials, use bolts and anchors that are suitable
for 155 lb (72 kg) loads.
Installation of mounting bracket on brick/concrete wall
1. Drill holes 731/64 in. (12 mm).
2. Install rawl plugs and screw mounting bracket
to wall.
3. Ensure the mounting bracket is level.
CAUTION
Whichever mounting method is used, ensure that the
bracket is tightly and securely fastened to wall. Failure
to secure boiler properly could cause boiler to loosen,
posing a severe safety hazard.
Fitting the wall mounting bracket
Following are the installation instructions for the mounting
bracket on each material. See the instructions applicable
to your installation requirements.

Vitodens 200-W B2HA 45, 60 Installation
5683 703 - 05
14
Wall Mounting (continued)
Boiler Connections
Installation on wood studs
Install mounting bracket on wood studs as per illustration.
Drill 3/16” pilot holes to insert mounting bolts. Ensure that
holes are located in the center of each wood stud. Secure
with bolts to wooden studs as shown.
Installation on metal studs
nstall mounting bracket on metal studs as per illustration.
Drill f” pilot holes to insert anchors. Ensure that holes are
located in the center of each metal stud. Use appropriate
fasteners to mount to metal studs (not supplied). Secure
with bolts to metal studs as shown. Ensure the mounting
bracket is level.
Boiler mounting bracket
Install the boiler mounting bracket to the wall studs.
Ensure the mounting bracket is level.
To mount on wood or metal studs a cross bar or frame
may be required as reinforcement. The wall and studs
must be capable of supporting a minimum of 155 lb.
(72 kg).
For construction materials, use fixings that are suitable
for 155 lb (72 kg) loads.

Vitodens 200-W B2HA 45, 60 Installation
15
5683 703 - 05
Boiler Connections
Wall Mounting (continued)
1. Remove the external accessories connection box
cover.
2. Loosen the screws at the bottom of the boiler
(do not remove completely).
3. Remove the front encloser panel (lift up and pull
away from the boiler).
4. Mount boiler onto the mounting bracket.
5. Adjust the levelling screws to ensure the boiler
is level. Place the round bubble level on top of the
boiler to verify.
Note: For draining of the condensate (see page 26).
6. Install supplied installation fittings as per layout on
page 11.
CAUTION
The boiler must be level both vertically and horizontally
to ensure proper draining of the condensate.

Vitodens 200-W B2HA 45, 60 Installation
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16
Frame Mounting
Boiler Connections
The boiler stand is used for free-standing installation of a
single boiler within the mechanical room.
When using the boiler stand, ensure that the stand is
securely fastened to the floor (recommended concrete
expansion anchors are Hilti model KB-TZ ex 4 or
equivalent.
The Vitodens 200-W, model B2HA does not come with
a mounting template. The wall location for the frame,
mounting bracket and all vents must be field calculated.
Boiler mounting bracket and frame
1. Attach the wall mounting bracket (supplied with the
boiler) to the boiler mounting frame using the supplied
hardware. Ensure that the wall mounting bracket is
level.
2. Move the rack into position and secure to the floor
(and to the wall if needed).

Vitodens 200-W B2HA 45, 60 Installation
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5683 703 - 05
Boiler Connections
Models B2HA 45, 60 Frame Mounting
1. Remove the external accessories connection box
cover.
2. Loosen the screws at the bottom of the boiler
(do not remove completely).
3. Remove the front encloser panel (lift up and pull
away from the boiler).
4. Mount boiler onto the mounting bracket and ensure
the boiler is securely mounted. Then install the
holding bracket to the frame on top of the boiler.
5. Adjust the levelling screws to ensure the boiler
is level.
6. Connect the boiler to the installation fittings.
CAUTION
The boiler must be level both vertically and horizontally
to ensure proper draining of the condensate.

Vitodens 200-W B2HA 45, 60 Installation
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18
Connections
Boiler Connections
Boiler venting
The Vitodens 200-W B2HA boiler comes with a pre-installed
vent pipe adaptor.
Run venting system, single-wall or coaxial, through the
side wall or the roof, taking the shortest possible route
and at a rising angle (min. 3º).
Proper piping practice
Support piping by proper suspension method. Piping
must not rest on or be supported by boiler. Use moderate
amount of dope.
Gas shut-off valve connection
1. Make gas connections in accordance with codes
CAN/CSA B149.1 and .2 or National Fuel Gas Code
ANSI Z223.1/NFPA 54, as well as local codes.
2. Connect gas shutoff valve to the boiler gas
connection.
3. Once connected close gas shutoff valve on boiler.
Connecting power
The Vitodens 200-W boiler has a external accessories
connection box installed, which requires a 120VAC/12A
power supply. Refer to the wiring diagram (see page 44).
WARNING
Remove outer gasket if single wall (boiler room air
dependant) venting system is used.
See following page for details on gas
connection and piping.
Manual gas shutoff
Closed
Open
2 imperfect threads
Leave 2 threads bare

Vitodens 200-W B2HA 45, 60 Installation
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5683 703 - 05
Boiler Connections
Connections (continued)
Legend
AGas connection 71 in. (NPT)
B Accessible manual gas shutoff valve
C Ground joint union
DDrip leg
Gas connection and piping
1. Refer to current CAN/CSA B149.1 and .2 or National
Fuel Gas Code ANSI Z223.1/NFPA 54, as well as
local codes for gas piping requirements and sizing.
Pipe size to the boiler must be determined based on:
- pipe length
- number of fittings
- type of gas
- maximum input requirements of all gas appliances
in the residence.
CAUTION
Ensure that gas piping is large enough for all appliances in
the residence. No noticeable gas pressure drop in the gas
line must occur when any unit (or combination of units)
lights or runs.
IMPORTANT
Design piping layout in such a way that piping does not
interfere with serviceable components.
IMPORTANT
Max. gas supply pressure: 14 “w.c.
WARNING
The gas supply piping must be leak tested before placing
the boiler in operation.
2. Before connecting boiler to gas line, install ground
joint union, capped drip leg and a manual equipment
shutoff valve as shown. Valves must be listed by a
nationally recognized testing agency. Make boiler gas
connection as shown.
3. Perform gas piping pressure test as described in the
following subsection.
4. Identify shutoff valves as such with a tab and
familiarize operator / ultimate owner of boiler with
these valves.
See Vitodens 200-W B2HA Service Instructions
for applicable system coding information.
IMPORTANT
Regarding operation with LPG, we recommend the
installation of an external safety solenoid valve when
installing the boiler in rooms below ground level.

Vitodens 200-W B2HA 45, 60 Installation
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20
Boiler Connections
Connections (continued)
Gas piping pressure test
When performing the gas piping pressure test, ensure the
following requirements are met.
1. Isolate the boiler from the gas supply piping system
using the individual manual shutoff valve during
pressure tests equal to or less than ½ psig (14 “w.c.)
2. The boiler and its individual shutoff valve must be
disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of ½ psig (14 “w.c.)
3. Perform leak test.
Use approved liquid spray solution for bubble test.
Ensure that no liquid is sprayed on any electrical
components, wires or connectors. Do not allow
leak detection fluid to contact gas valve regulator
or regulator vent opening.
4. Correct any and all deficiencies.
5. Remove air from gas line.
IMPORTANT
½ psig = 14 “w.c.
WARNING
Never check for gas leaks with an open flame.
WARNING
Exposing boiler gas pressure regulator and gas valve to
extreme pressures renders warranty null and void.
Heating water connections
1. Thoroughly flush heating system (particularly before
connecting the boiler to an existing system).
2. Connect boiler to the heating system.
Max. operating pressure: 4 bar (60 psig)
Test pressure: 6 bar (90 psig)
IMPORTANT
Damage resulting from pressure exceeding those values
stated is not covered by Viessmann warranty.
Legend
DR Boiler heating return for domestic hot water production
DS Boiler heating supply for domestic hot water production
BD Boiler Drain
BF Boiler Fill
BR Boiler Return
BS Boiler Supply
GC Gas Connection
PRV Pressure Relief Valve
*1See page 40 for alternate DHW connection.
*2Discard when using the multi-boiler distribution
manifold
3. Connect field supplied nipples and tees as shown
for DHW supply and return.
IMPORTANT
Apply sufficient amount of thread sealant (supplied) when
making the connections.
*1DHW
Connections
(Field Supplied)