Viessmann VITOROND 200 Manual

VITOROND 200
VD2/VD2A Series
Oil-/Gas-fired sectional cast iron boiler
for operation with modulating water temperatures
Rated input: 490 to 4387 MBH
144 to 1285 kW
®
®This trademark is registered with the U.S. Patent and Trademark Office.
®

Product may not look exactly as illustrated.

Efficient. Durable. Reliable.
The VITOROND 200
The Vitorond 200 boiler is a reliable,
durable and efficient commercial
heating solution. The boiler’s
sectional, triple-pass design,
combined with a special Eutectoplex
heat exchanger surface ensures easy
installation, economical energy
consumption, high operational
reliability and a long service life.
The bottom line: fast investment
recovery through maximum savings
in fuel and maintenance costs.
Efficient
Reduce operating expenditures by up
to 50% by modernizing with a
Viessmann Vitorond 200 boiler.
Featuring efficiencies of up to 85.5%
for gas and 88.1% for oil, this high-
mass, high-volume cast iron boiler
stores thermal energy and eliminates
inefficient system cycling.
The Vitorond 200 boiler’s triple-pass
design, combined with heat-resistant
steel turbulators placed in each flue
gas passageway, ensures maximum
heat transfer throughout the cast iron
block.
Superior insulation minimizes
standby losses and maximizes
energy and cost savings.
Design-matched Viessmann system
controls ensure that the entire
heating system is consistently
operating at maximum efficiency.
Vitorond 200 cast iron section
Durable and reliable
The cast iron sections of the Vitorond
200 consist of a homogeneous,
special gray cast iron. The resulting
uniform heat transfer eliminates
stress fractures. The material, shape
and geometry of the sections,
combined with production methods
at the factory, eliminate any inherent
stresses.
These factors combine to achieve the
utmost in product reliability and
serve to minimize repair bills and
overall lifecycle cost.
Easy handling and
simple installation
The Vitorond 200 boiler may be
delivered in individual sections and
assembled in the field using a draw
tool provided by Viessmann. This
allows easy transportation into the
most difficult-to-access boiler rooms.
Upon request, the Vitorond 200
boiler up to size VD2A-270 can be
delivered fully assembled.
In addition, the Vitorond 200
accommodates a left- or right-swing
combustion chamber door to best
suit any boiler room layout and
multiple boiler installations.
Reduced emissions
The triple-pass design of the boiler’s
heat exchanger, ensures that the
time the flue gases remain under a
high reaction temperature is
minimized. As a result, NOx
emissions are lowered, minimizing
environmental impact.
Eliminate energy waste with
Viessmann heating technology
$28
$100
$140
$12
old
$13
$100
$115
$2
new
Product may not look exactly as illustrated.

Product may not look exactly as illustrated.

No-compromise commercial heating
The benefits at a glance:
• Efficient and reliable operation.
Modulated boiler water
temperatures help conserve energy
by closely matching system output
to actual demand.
Viessmann system controls ensure
consistent, maximum system
efficiency.
Combustion efficiency up to: 85.5%
for gas and 88.1% for oil. Thermal
efficiency up to: 85.4% for gas and
88% for oil.
• High operational reliability and a
long service life are achieved by
the special Eutectoplex gray cast
iron heat exchanger. A uniform
heat transfer and controlled water
flow, together with inherent
characteristics of the cast iron
sections eliminate stress fractures
and extend the lifecycle of the
boiler.
• Problem-free transport into
difficult-to-access boiler rooms
thanks to sectional construction
and low weight. The Fastfix system
facilitates a quick and easy
installation.
• Low environmental impact thanks
to low-emission combustion
achieved by the boiler’s triple-pass
design.
• Problem-free cleaning access
facilitated by a hinged left- or right-
swing combustion chamber door
providing easy access to all three
flue gas passageways from the
front of the boiler, reducing side
clearance.
• The VD2A Series features reduced
investment cost with new Therm-
Control integrated low-temperature
protection logic and return water
distribution system for a simplified
design and system integration. Low
temperature protection package no
longer required.
• Comprehensive standard
equipment saves valuable time in
installation and sourcing of
product. The supply and return
header system is pre-built for left
or right connections and positions
components properly.
• Consistent and reliable DHW
supply through integration with
Viessmann indirect-fired stainless
steel domestic hot water tanks.
• Boilers, controls, domestic hot
water tanks, and heating system
components are design-matched to
work together. All components are
compatible and are therefore
quickly and easily installed.
• Standardized LON-BUS enables
easy communication with building
management systems.
• Maximum quality assurance.
All components bearing the
Viessmann name are designed and
manufactured at company-owned
production facilities.
Design, production, logistics – everything under one roof

Product may not look exactly as illustrated.

Progressive heating technology
is system technology
Every single component of our
heating technology follows the
Vitotec building block principle. This
guarantees a smooth and efficient
functioning of the entire heating
system. All boilers, burners and
controls harmonize perfectly, while
saving you energy and money.
Viessmann system controls
Viessmann-designed system controls
ensure efficient and reliable
operation of the entire heating
system.
These controls are design-matched to
work with other system componentry
to maximize energy and cost savings.
Modulating water temperatures help
to further conserve energy by closely
matching output to actual demand,
while ensuring a comfortable living
environment.
Custom control panels
Factory-designed and assembled
Viessmann custom control panels
manage the operation of multiple
boilers, multiple heating circuits and
domestic hot water production.
Viessmann custom design
guarantees a perfect fit with other
heating system components and
ensures that none of their energy-
and cost-saving features are
compromised.
DHW storage tanks
Save up to 50% of your operating
cost compared to conventional
direct-fired hot water production.
• Viessmann Vitocell 300 stainless
steel domestic hot water tanks
allow worry-free, extremely
efficient, reliable and economical
DHW production. The stainless
steel interior ensures maximum
corrosion protection, operational
reliability and a long service life.
• Viessmann Vitocell 100 steel
domestic hot water tanks with
Ceraprotect enamel for reliable and
economical DHW production.
The Vitocell 100 DHW tank's special
enamel, as well as a magnesium
anode protect against corrosion,
while its highly effective insulation
minimizes standby losses. This
translates into increased profits
thanks to reduced energy and
maintenance costs.
Multiple DHW tanks
For systems requiring larger amounts
of domestic hot water, several
Vitocell DHW tanks can be combined
into tank batteries. A consistent and
abundant supply of domestic hot
water is thereby guaranteed all day
long.
Did you know?
Viessmann offers:
• A commercial projects department
offering technical advice.
• Ongoing post-sale customer
support.
• Custom control solutions and full
integration with building
management systems.
• Remote system monitoring over
the Internet.
• Free commercial project evaluation
program to calculate fuel savings,
R.O.I., pay-back analysis and
emission reductions.
• Professional start-ups for all
commercial installations.
• Educational seminars through our
Viessmann Academy.
Keeping up-to-date is easy with
Viessmann Academy seminars
Hands-on training at our
demonstration showrooms
Professional advice is never far away

Ceraboard combustion
chamber door insulation
Eutectoplex heat exchanger surface
made of special gray cast iron
Combustion chamber
Second pass
Third pass
Wide water passageways
Oil burner
Highly effective insulation
Viessmann system control*
Viessmann system control
Ceraboard combustion
chamber door insulation
Eutectoplex heat exchanger
surface made of special
gray cast iron
Combustion chamber
Second pass
Third pass
Wide water passageways
Highly effective insulation
Product may not look exactly as illustrated.
Product may not look exactly as illustrated.

VITOROND 200 Model VD2A 125 160 195 230 270
Rated input (oil) MBH 490 628 765 902 1059
kW 144 184 224 264 310
Rated input (gas) MBH 508 650 792 934 1096
kW 149 190 232 274 321
Rated output (oil/gas)†MBH 433 553 672 792 928
kW 127 162 197 233 273
Combustion efficiency (oil) % 87.7 87.3 87.3 87.3 87.3
Combustion efficiency (gas) % 84.7 84.8 84.8 84.8 84.8
Thermal efficiency (oil) % 87.9 87.6 87.4 87.3 87.2
Thermal efficiency (gas) % 85.2 85.1 84.8 84.8 84.7
Dimensions Total Length inches 35 ¾ 42 ¼ 49 55 1/262 ¼
(with insulation mm 905 1075 1240 1410 1580
jacket) Total Width* inches 40 1/240 1/240 1/240 1/240 1/2
mm 1030 1030 1030 1030 1030
Total Height*†† inches 58 1/258 1/258 1/258 1/258 1/2
mm 1485 1485 1485 1485 1485
Weight (incl. lbs 1201 1441 1675 1874 2127
insulation, kg 545 655 760 850 965
and control)
Boiler water USG 3241495766
content ltrs 122 154 186 217 249
VITOROND 200 Model VD2- 320 380 440 500 560 630
Rated input (oil) MBH 1255 1490 1726 1961 2196 2471
kW 368 436 506 574 643 724
Rated input (gas) MBH 1300 1544 1787 2031 2275 2559
kW 381 452 523 595 666 750
Rated output (oil/gas)†MBH 1110 1319 1526 1732 1941 2183
kW 325 387 447 508 569 640
Combustion efficiency (oil) % 88.1 88.0 88.0 87.9 87.8 87.8
Combustion efficiency (gas) % 85.5 85.4 85.4 85.3 85.2 85.1
Thermal efficiency (oil) % 88.0 88.0 88.0 88.0 88.0 87.9
Thermal efficiency (gas) % 85.4 85.4 85.4 85.3 85.3 85.3
Total dimensions Total Length inches 58 ¾ 63 ¾ 68 ¾ 73 ¾ 78 ¾ 83 ¾
(with insulation mm 1490 1620 1750 1870 2000 2130
jacket) Total Width* inches 42 ¾ 42 ¾ 42 ¾ 42 ¾ 42 ¾ 42 ¾
mm 1090 1090 1090 1090 1090 1090
Total Height*†inches 58 ¼ 58 ¼ 58 ¼ 58 ¼ 58 ¼ 58 ¼
mm 1480 1480 1480 1480 1480 1480
Weight (incl. lbs 3924 4299 4652 4982 5335 5666
insulation, burner kg 1780 1950 2110 2260 2420 2570
and control)
Boiler water USG 6573808795102
content ltrs 247 275 303 331 359 387
Model VD2- 700 780 860 950 1080
Rated input (oil) MBH 2745 3059 3373 3727 4236
kW 804 896 988 1091 1241
Rated input (gas) MBH 2843 3168 3493 3860 4387
kW 833 928 1023 1130 1285
Rated output (oil/gas)†MBH 2425 2699 2976 3135 3738
kW 711 791 872 919 1095
Combustion efficiency (oil) % 87.7 87.6 87.5 87.4 87.3
Combustion efficiency (gas) % 85.1 85.0 84.9 84.8 84.6
Thermal efficiency (oil) % 87.9 87.9 87.8 87.8 87.8
Thermal efficiency (gas) % 85.3 85.2 85.2 85.2 85.2
Total dimensions Total Length inches 89.0 93 ¾ 98 ¾ 104 108 ¾
(with insulation mm 2260 2380 2510 2640 2760
jacket) Total Width* inches 42 ¾ 42 ¾ 42 ¾ 42 ¾ 42 ¾
mm 1090 1090 1090 1090 1090
Total Height* inches 58 ¼ 58 ¼ 58 ¼ 58 ¼ 58 ¼
mm 1480 1480 1480 1480 1480
Weight (incl. lbs 6019 6349 6702 7070 7429
insulation, burner kg 2730 2880 3040 3210 3370
and control)
Boiler water USG 110 117 124 132 139
content ltrs 415 443 471 499 527
*Not as illustrated. Boiler control mounted on right or left boiler side panel. †† With supply header.
*Dimensions with center-mounted NR2 control. See Technical Data Manual for dimensions with Dekamatik or KR control.
† Output ratings are based on the IBR BTS-2000 “method to determine efficiency of commercial space heating boilers”.

Vitotec:
Technology Function Design
The new Vitotec program is the
successful synthesis of advanced,
state-of-the-art technology and
future-oriented innovations. The
Vitotec program combines
technological progress with
functionality and design. All
innovations are consistently targeted
to providing benefits for the user –
both the heating contractor and the
system operator.
Good design is functional design
The Vitotec design is the result of a
strictly functional approach in which
all elements are reduced to the
essential. The new “Vitosilver” color
finish – in combination with the
accent color “Vitorange”,
symbolizing heat – unites Viessmann
innovation with Viessmann tradition.
One name – all products
First unity of form, now unity of
name. All product names contain the
component “Vito”, indicating not
only their affiliation with the Vitotec
program – but also system
compatibility. The second part of the
name signifies the product group.
The different program levels are
differentiated by numbers such as
100, 200 or 300.
Platform strategy
The new unity of Vitotec lies in its
constructional design and follows a
well-established technical principle.
With the Vitotec program, Viessmann
has implemented a modular
technology strategy based on one
common platform, whereby different
functional modules are positioned on
one base chassis to build different
models. This permits the use of
many identical parts, uniform and
easy-to-follow installation steps, and
a reduced number of universal spare
parts. Maintenance, servicing and
operation are considerably simplified
through a uniform design and
standardization.
Operation made easy
The new Vitotronic controls are also
designed on the building block
principle. Four modules, two base
chassis with motherboards and
safety controls, and two operating
units (fixed or in drawer form) make
up the complete control program.
The heating contractor is a
Viessmann expert
Vitotec is more than a product line. It
contains a comprehensive training,
service and maintenance package for
the heating contractor. This ensures
that the heating contractor will not
only be familiar with the latest
technology, but will also be trained
extensively at our Viessmann
Academy for the constantly changing
demands of the heating industry. As
a result, the heating contractor will
be a Viessmann specialist.
The new Vitotec program offers you
a diverse, yet uniform product range
for every need – and once more
confirms our philosophy:
“Viessmann – more than heat”.

Viessmann meets
all your heating
needs with a
diverse, yet
completely
harmonized
product range.
Technical information subject to change without notice.
5285 666 v1.2 06/10 Printed in Canada
Viessmann
With more than 8,000 employees around
the world, the Viessmann Group is one of
the leading manufacturers of heating
technology worldwide. Viessmann
represents competence and innovation and
offers you a wide variety of high-tech
heating products, each a design-matched
component in the progressive Viessmann
system technology. Despite their diversity,
Viessmann products have one thing in
common: a high standard of quality
throughout the entire product line that
translates into operational reliability, energy
savings, environmental friendliness and
operational comfort.
Viessmann innovations lead the industry not
only in conventional heating technology, but
also in the area of renewable energy sources
such as solar and heat pump technology.
All of our products are developed in
accordance with our philosophy to achieve
the greatest value at all times – for our
customers and our business partners.
Contact the Viessmann office in Canada or
U.S.A. for the name of the Viessmann Sales
Representative closest to you.
North American and
Canadian Head Office
Viessmann Manufacturing
Company Inc.
Waterloo, ON Canada
Tel. [phone]
Fax [phone]
www.viessmann.ca
U.S. Head Office
Viessmann Manufacturing
Company (U.S.) Inc.
Warwick, RI U.S.A.
Tel. [phone]
Fax [phone]
www.viessmann-us.com
Viessmann Sales Center
Langley, BC Canada [phone]
Viessmann Sales Offices
Waterloo, ON Canada [phone]
Toronto, ON Canada [phone]
Stoney Creek, ON Canada [phone]
Reno, NV U.S.A. [phone]
Chicago, IL U.S.A. [phone]