Viessmann VITOCELL-V 100 User manual

VIESMANN
Installation instructions
for contractors
Vitocell-V 100
Type CVA
DHW cylinder
Vitocell-W 100
Type CVA
DHW cylinder
VITOCELL-V 100
VITOCELL-W 100
5862 890 GB 5/2006 Dispose after installation.

Please follow these safety instructions closely to prevent accidents and
material losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and
environmental pollution.
Note
Details identified by the word "Note"
contain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
&Work on gas appliances must only
be carried out by a qualified gas fit-
ter.
&Work on electrical equipment must
only be carried out by a qualified
electrician.
Regulations
Observe the following when working
on this system
&all legal instructions regarding the
prevention of accidents,
&all legal instructions regarding
environmental protection,
&theCodeofPracticeofrelevant
trade associations,
&all current safety regulations as
defined by DIN, EN, DVGW, TRGI,
TRF, VDE and all locally applicable
standards.
Workingonthesystem
&Isolate the system from the power
supply and check that it is no longer
'live', e.g. by removing a separate
fuse or by means of a mains isola-
tor.
&Safeguard the system against
unauthorised reconnection.
&When using gas as fuel, also close
the main gas shut‐off valve and
safeguard against unauthorised
reopening.
Safety instructions
2
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Installation information
Product information .................................................................................... 4
&Connections ............................................................................................ 5
&Installation notes ..................................................................................... 6
Installation sequence
Installing the DHW cylinder (up to 300 litres capacity) ................................. 7
&Fitting the cylinder temperature sensor and the thermometer sensor (if
supplied) .................................................................................................... 7
&Checking the anode connection and inserting the facia............................. 8
Installing the DHW cylinder (500 litres) ....................................................... 9
&Fitting the thermal insulation .................................................................... 9
&Fitting the type plate and thermometer (if supplied)................................... 14
&Checking the anode connection and fitting the lid ..................................... 15
&Fitting the cylinder temperature sensor..................................................... 16
Installing the DHW cylinder (from 750 litres) ............................................... 17
&Installing the DHW cylinder ...................................................................... 17
&Testing the anode connection................................................................... 18
&Fitting the thermal insulation .................................................................... 19
&Fitting the lid............................................................................................ 22
&Fitting the cylinder temperature sensor or thermostat ............................... 23
Preparing a multi-cylinder bank................................................................... 24
Connection on the heating water side.......................................................... 25
Connecting the domestic hot water pipes .................................................... 27
&DHW circulation line for cylinder banks .................................................... 29
Connecting the earth bonding ..................................................................... 30
Commissioning........................................................................................... 30
Index
3
5862 890 GB

Vitocell-V 100 and Vitocell-W 100
Enamel-coated DHW cylinder with
internal indirect coils for DHW heating
in conjunction with freestanding and
wall mounted boilers and/or EHO
electric immersion heater (300 and
500 litres capacity).
Contents:
160, 200, 300, 500, 750 and 1000
litres
Suitable for systems conforming to
DIN 1988, EN 12828 and DIN 4753.
DIN register no. 0241/01–13MC
Product information
4
5862 890 GB

Connections
160 to 500 litres capacity
EDrain
HR Heating water return
HV Heating water flow
KW Cold water
STS Cylinder temperature sensor
VA Magnesium anode with earth
cable
WW DHW
Z DHW circulation
750 and 1000 litres capacity
EDrain
HR Heating water return
HV Heating water flow
KW Cold water
STS Cylinder temperature sensor
VA Magnesium anode with earth
cable
WW DHW
Z DHW circulation
Product information (cont.)
5
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Installation notes
!Please note
To prevent material losses,
install the DHW cylinder in a
room free from the risk of frost
and draughts.
Alternatively, drain it when not
in use and there is a risk of
frost.
&Allow an adequate distance to the
wall to enable the thermostat (if
installed) to be operated.
&750 and 1000 litres capacity:
Allow a sufficient distance for the
replacement of the magnesium
anodes.
&Level the DHW cylinder with its
adjustable feet.
Note
Never extend the adjustable feet
beyond a total length of 35 mm.
Installing an electric immersion heater in DHW cylinders from 300 litres
capacity
Installation instructions –EHO
electric immersion heater
Maintain the minimum clearance.
Note
The unheated length of any threaded
immersion heater installed on site
must be at least 100 mm.
The threaded immersion heater must
be suitable for installation in enamel-
coated DHW cylinders.
Product information (cont.)
6
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!Please note
The thermal insulation must not be able to come into contact with naked
flames.
Exercise caution when welding and soldering.
Fitting the cylinder temperature sensor and the thermometer
sensor (if supplied)
&300 litres capacity: The sensor retainer is supplied with the facia pack.
&Secure the sensor on the outside of the location spring of the sensor retainer
(not in the groove) so that it is flush with the front of the spring.
Installing the DHW cylinder (up to 300 litres capacity)
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&Never wrap insulating tape around the sensor.
&Insert the sensor retainer together with the sensor into the sensor well until it
bottoms out.
Checking the anode connection and inserting the facia
AMagnesium anode BEarth lead
Installing the DHW cylinder (up to 300 litres . . . (cont.)
8
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Note
Guide the thermometer lead through the nut in the flange insulation mat.
Installing the DHW cylinder (500 litres)
!Please note
The thermal insulation must not be able to come into contact with naked
flames.
Exercise caution when welding and soldering.
Fitting the thermal insulation
Installing the DHW cylinder (up to 300 litres . . . (cont.)
9
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Installing the DHW cylinder (500 litres) (cont.)
10
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Installing the DHW cylinder (500 litres) (cont.)
11
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Installing the DHW cylinder (500 litres) (cont.)
12
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Note
After 30 minutes the thermal insulation casing has adapted to the contours of
the cylinder. Then hook closure strip into the final notch.
Installing the DHW cylinder (500 litres) (cont.)
13
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Fitting the type plate and thermometer (if supplied)
1. Fit the thermometer (if supplied).
2. Fit the thermometer sensor.
3. Close all apertures.
4. Affix the type plate.
Installing the DHW cylinder (500 litres) (cont.)
14
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Checking the anode connection and fitting the lid
AMagnesium anode BEarth lead
Installing the DHW cylinder (500 litres) (cont.)
15
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Fitting the cylinder temperature sensor
Note
&Secure the sensor on the outside of the location spring of the sensor retainer
(not in the groove) so that it is flush with the front of the spring.
&Never wrap insulating tape around the sensor.
&Insert the sensor retainer together with the sensor into the sensor well until it
bottoms out.
Installing the DHW cylinder (500 litres) (cont.)
16
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!Please note
The thermal insulation must not be able to come into contact with naked
flames.
Exercise caution when welding and soldering.
Installing the DHW cylinder
Installing the DHW cylinder (from 750 litres)
17
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Testing the anode connection
AMagnesium anode BEarth lead
Note
Check that the earth cable is connected to the magnesium anode.
Installing the DHW cylinder (from 750 litres) (cont.)
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Fitting the thermal insulation
Installing the DHW cylinder (from 750 litres) (cont.)
19
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Note
After 30 minutes the thermal insulation casing has adapted to the contours of
the cylinder. Then hook closure strip into the final notch.
Installing the DHW cylinder (from 750 litres) (cont.)
20
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