VIET-TRUNG ALTIVAR 11 User manual

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1
Instruction Boletín de Directives
VVDED302026USR2/03
02/2003
Bulletin instrucciones d'utilisation
ALTIVAR
®
11
Raleigh, NC, USA
Retain for Future Use.
Conservar para uso futuro.
À conserver pour usage ultérieur.
Adjustable Speed Drive Controllers
User’s Guide
Variadores de velocidad ajustable
Guía del usuario
Variateurs de vitesse
Guide de l’utilisateur

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2

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3

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4
FRANÇAIS
ESPAÑOL
ENGLISH
VVDED302026USR2/03 ALTIVAR
®
11 User’s Guide
02/2003
ALTIVAR
®
11 Adjustable Speed Drive Controllers
User’s Guide
Variadores de velocidad ajustable ALTIVAR
®
11
Guía del usuario
Variateurs de vitesse ALTIVAR
®
11
Guide de l’utilisateur

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5
© 2003 Schneider Electric All Rights Reserved
3

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6
ENGLISH
ALTIVAR
®
11 User’s Guide VVDED302026USR2/03
02/2003
HAZARDOUS VOLTAGE
D ANGER
• Read and understand this manual before installing or operating
the ALTIVAR 11 drive controllers. Installation, adjustment, repair,
and maintenance must be performed by qualified personnel.
• The user is responsible for conforming to all applicable code
requirements with respect to grounding all equipment.
• Many parts in this drive controller, including printed wiring boards,
operate at line voltage. DO NOT TOUCH. Use only electrically
insulated tools.
• DO NOT touch unshielded components or terminal strip screw
connections with voltage present.
• DO NOT short across terminals PA and PC or across the DC
capacitors.
• Install and close all covers before applying power or starting and
stopping the drive controller.
• Before servicing the drive controller:
— Disconnect all power.
— Place a “DO NOT TURN ON” label on the drive controller
disconnect.
— Lock the disconnect in the open position.
• Disconnect all power including external control power that may
be present before servicing the drive controller. WAIT 15
MINUTES for the DC bus capacitors to discharge. Then follow
the DC bus voltage measurement procedure beginning on page
23 to verify that the DC voltage is less than 45 Vdc. The drive
controller LEDs are not accurate indicators of the absence of DC
bus voltage.
Failure to follow this instruction will result in death or serious
injury.

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4
© 2003 Schneider Electric All Rights Reserved

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8
ENGLISH
VVDED302026USR2/03 ALTIVAR
®
11 User’s Guide
02/2003 Table of Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
North American (U) Range (ATV11••••••U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
European (E) Range (ATV11••••••E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Asian (A) Range (ATV11••••••A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
STORING AND SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TECHNICAL CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MOUNTING AND TEMPERATURE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MOUNTING DRIVE CONTROLLERS WITH BASE PLATES . . . . . . . . . . . . . . . . . . 19
MOUNTING THE EMC PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
MOUNTING IN A TYPE 12 OR IP54 METAL ENCLOSURE . . . . . . . . . . . . . . . . . . . 20
Calculating Enclosure Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BUS VOLTAGE MEASUREMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
POWER TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RECOMMENDED FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CONTROL TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EUROPEAN COMMUNITY EMC DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
LOGIC INPUT APPLICATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operating Direction (Forward / Reverse) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Second Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DO OUTPUT APPLICATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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Current in the Motor (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Motor Frequency (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Frequency Threshold Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Reference Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Current Threshold Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DO Output Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Configuration of the Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wiring Diagram for the Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
© 2003 Schneider Electric All Rights Reserved
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ENGLISH
ALTIVAR
®
11 User’s Guide VVDED302026USR2/03
Table of Contents 02/2003
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Programming the Drive Controller: E (European) and U (North American)
Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Programming the Drive Controller: A (Asian) Range . . . . . . . . . . . . . . . . . . . . . . 39
ACCESS TO MENUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
FIRST LEVEL ADJUSTMENT PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
drC MOTOR CONTROL MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FUn APPLICATION FUNCTIONS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Incompatible Application Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
tCC Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
rrS, PS2, and rSF Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
rP2, StP, and brA Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
AdC and SFt Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
FLr and dO Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Atr, LSr, and nPL Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
bFr, IPL, SCS, and FCS Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SUP DISPLAY MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Procedure 1: Checking the Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Procedure 2: Checking the Peripheral Equipment . . . . . . . . . . . . . . . . . . . . . . . . 60
LIST OF FAULTS AND CORRECTIVE ACTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Drive Controller Does Not Start, No Fault Displayed . . . . . . . . . . . . . . . . . . . . . . 63
CONFIGURATION AND SETTINGS TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

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12
ENGLISH
VVDED302026USR2/03 ALTIVAR
®
11 User’s Guide
02/2003 Introduction
INTRODUCTION
The ALTIVAR 11 (ATV11) family of adjustable speed AC drive
controllers is used for controlling three-phase asynchronous motors.
The controllers range from:
• 0.25 to 3 hp (0.37 to 2.2 kW), 208/230/240 V, single-phase input
• 0.25 to 3 hp (0.37 to 2.2 kW), 208/230/240 V, three-phase input
• 0.25 to 1 hp (0.37 to 0.75 kW), 100/115/120 V, single-phase input
ATV11 controllers have been designed for the global marketplace
with three regional adaptations. Each version of the product has the
same wiring configuration and functionality. The variations among the
regional versions are summarized in the following sections.
North American (U) Range (ATV11••••••U)
• Designed for the North American market.
• Current ratings meet or exceed NEC requirements (see
pages 9–11).
European (E) Range (ATV11••••••E)
• Designed for the European market.
• Available only in 230 V single-phase input line voltage.
• Current ratings have been adapted to meet European standards
(see pages 9–11).
• Has an integrated EMC filter to meet European CE requirements.
Asian (A) Range (ATV11••••••A)
• Designed for the Asian market.
• Current ratings have been adapted to meet Asian standards (see

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13
pages 9–11).
• Speed reference potentiometer and run/stop buttons have been
integrated onto the keypad display for local operation (see pages
39, 47, and 56).
• Logic inputs can be configured for negative logic (see page 56).
This instruction bulletin covers the technical characteristics,
installation, wiring, programming, and maintenance of all ATV11 drive
controllers.
© 2003 Schneider Electric All Rights Reserved
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ENGLISH
ALTIVAR
®
11 User’s Guide VVDED302026USR2/03
Storing and Shipping 02/2003
RECEIVING AND PRELIMINARY INSPECTION
Before installing the ATV11 drive controller, read this manual and
follow all precautions.
• Before removing the drive controller from its packaging, verify that
the carton was not damaged in shipping. Carton damage usually
indicates improper handling and the potential for device damage.
If any damage is found, notify the carrier and your
Square D/Schneider Electric representative.
• After removing the drive controller from its packaging, visually
inspect the exterior for shipping damage. If any is found, notify the
carrier and your sales representative. Do not install a damaged
device.
• Verify that the drive controller nameplate and label conform to the
packing slip and corresponding purchase order.
\
DAMAGED EQUIPMENT
CAUTION
Do not operate or install any drive controller that appears damaged.
Failure to follow this instruction can result in injury or
equipment damage.
STORING AND SHIPPING
If the drive controller is not being immediately installed, store it in a
clean, dry area with an ambient temperature between -25 and +69 °C
(-13 to +156 °F). If the drive controller must be shipped to another
location, use the original shipping carton and packing material to
protect it.

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© 2003 Schneider Electric All Rights Reserved

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16
ENGLISH
VVDED302026USR2/03 ALTIVAR
®
11 User’s Guide
02/2003 Technical Characteristics
TECHNICAL CHARACTERISTICS
Table 1: Single-Phase Supply Voltage: 200/240 V -15%, +10%, 50/60 Hz;
Three-Phase Output
Motor Mains Drive Controller
Motor
Power
1
Input
Line
Current
2
Short Circuit
Rating
Nominal
Current
Max.
Transient
Current
3
Power
Dissipated
at Nominal
Load
Catalog Number
4
kW hp A kA A A W
North American (U) Range
0.18 0.25 3.3 1 1.6 2.4 14.5 ATV11HU05M2U
0.37 0.5 6 1 2.4 3.6 23 ATV11
•
U09M2U
0.75 1 9.9 1 4.6 6.3 43 ATV11
•
U18M2U
1.5 2 17.1 1 7.5 11.2 77 ATV11HU29M2U
2.2 3 24.1 1 10.6 15 101 ATV11HU41M2U
Asian (A) Range
0.18 0.25 3.3 1 1.4 2.1 14 ATV11HU05M2A
0.37 0.5 6 1 2.4 3.6 25 ATV11
•
U09M2A
0.75 1 9.9 1 4 6 40 ATV11
•
U18M2A
1.5 2 17.1 1 7.5 11.2 78 ATV11HU29M2A
2.2 3 24.1 1 10 15 97 ATV11HU41M2A
European (E) Range
0.18 0.25 2.9 1 1.1 1.6 12 ATV11HU05M2E
0.37 0.5 5.3 1 2.1 3.1 20.5 ATV11
•
U09M2E
0.55 0.75 6.3 1 3 4.5 29 ATV11
•
U12M2E
0.75 1 8.6 1 3.6 5.4 37 ATV11
•
U18M2E
1.5 2 14.8 1 6.8 10.2 72 ATV11HU29M2E

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17
2.2 3 20.8 1 9.6 14.4 96 ATV11HU41M2E
1
Power ratings are for a switching frequency of 4 kHz in continuous operation. The switching frequency is
adjustable from 2 to 16 Hz. Above 4 kHz, the drive controller will reduce the switching frequency if an excessive
temperature rise occurs. The temperature rise is sensed by a PTC probe in the power module. Derate the
nominal drive current as follows for continuous operation above 4 kHz: 10% for 8 kHz; 20% for 12 kHz; 30% for
16 kHz.
2
Nominal voltage values: 208 V for the North American (U) Range; 200 V for the Asian (A) Range; 230 V for the
European (E) Range.
3
For 60 seconds.
4
The symbol “•” in a catalog number indicates that the drive controller is available in two versions. For drive
controllers with a heatsink, replace the “•” with an “H” (for example, ATV11 H U09M2E). For drive controllers with
a base plate, replace the “•” with a “P” (for example, ATV11 P U09M2E).
© 2003 Schneider Electric All Rights Reserved
9

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18
ENGLISH
ALTIVAR
®
11 User’s Guide VVDED302026USR2/03
Technical Characteristics 02/2003
Table 2: Three-Phase Supply Voltage: 200/230 V -15%, +15%, 50/60 Hz;
Three-Phase Output
Motor Mains Drive Controller
Motor
Power
1
Input Line
Current
2
Short
Circuit
Rating
Nominal
Current
Max.
Transient
Current
3
Power
Dissipated
at Nominal
Load
Catalog Number
4
kW hp A kA A A W
North American (U) Range
0.18 0.25 1.8 5 1.6 2.4 13.5 ATV11HU05M3U
0.37 0.5 3.6 5 2.4 3.6 24 ATV11
•
U09M3U
0.75 1 6.3 5 4.6 6.3 38 ATV11
•
U18M3U
1.5 2 11 5 7.5 11.2 75 ATV11HU29M3U
2.2 3 15.2 5 10.6 15 94 ATV11HU41M3U
Asian (A) Range
0.18 0.25 1.8 5 1.4 2.1 13.5 ATV11HU05M3A
0.37 0.5 3.6 5 2.4 3.6 24 ATV11
•
U09M3A
0.75 1 6.3 5 4 6 38 ATV11
•
U18M3A
1.5 2 11 5 7.5 11.2 75 ATV11HU29M3A
2.2 3 15.2 5 10 15 94 ATV11HU41M3A
1
Power ratings are for a switching frequency of 4 kHz in continuous operation. The switching frequency is
adjustable from 2 to 16 Hz. Above 4 kHz, the drive controller will reduce the switching frequency if an excessive
temperature rise occurs. The temperature rise is sensed by a PTC probe in the power module. Derate the
nominal drive current as follows for continuous operation above 4 kHz: 10% for 8 kHz; 20% for 12 kHz; 30% for
16 kHz.
2
Nominal voltage values: 208 V for the North American (U) Range; 200 V for the Asian (A) Range.
3
For 60 seconds.
4
The symbol “•” in a catalog number indicates that the drive controller is available in two versions. For drive
controllers with a heatsink, replace the “•” with an “H” (for example, ATV11 H U09M3A). For drive controllers with
a base plate, replace the “•” with a “P” (for example, ATV11 P U09M3A).

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ENGLISH
VVDED302026USR2/03 ALTIVAR
®
11 User’s Guide
02/2003 Technical Characteristics
Table 3: Single-Phase Supply Voltage: 100/120 V -15%, +10%, 50/60 Hz;
Three-Phase Output
Motor Mains Drive Controller
Motor
Power
1
Input
Line
Current
2
Short
Circuit
Rating
Nominal
Current
Max.
Transient
Current
3
Power
Dissipated
at Nominal
Load
Catalog Number
4
kW hp A kA A A W
North American (U) Range
0.18 0.25 6 1 1.6 2.4 14.5 ATV11HU05F1U
0.37 0.5 9 1 2.4 3.6 23 ATV11
•
U09F1U
0.75 1 18 1 4.6 6.3 43 ATV11HU18F1U
Asian (A) Range
0.18 0.25 6 1 1.4 2.1 14 ATV11HU05F1A
0.37 0.5 9 1 2.4 3.6 25 ATV11
•
U09F1A
0.75 1 18 1 4 6 40 ATV11HU18F1A
1
Power ratings are for a switching frequency of 4 kHz in continuous operation. The switching frequency is
adjustable from 2 to 16 Hz. Above 4 kHz, the drive controller will reduce the switching frequency if an excessive
temperature rise occurs. The temperature rise is sensed by a PTC probe in the power module. Derate the
nominal drive current as follows for continuous operation above 4 kHz: 10% for 8 kHz; 20% for 12 kHz; 30% for
16 kHz.
2
Values for 100 V nominal voltage.
3
For 60 seconds.
4
The symbol “•” in a catalog number indicates that the drive controller is available in two versions. For drive
controllers with a heatsink, replace the “•” with an “H” (for example, ATV11 H U09F1A). For drive controllers with
a base plate, replace the “•” with a “P” (for example, ATV11 P U09F1A).