ViM KSDR ECOWATT 48 User manual

NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907
INSTRUCTION MANUAL
INSTALLATION | WIRING | COMMISSIONING | MAINTENANCE |
AFNOR CERTIFICATION
ISO 14001
Environnement
AFNOR CERTIFICATION
ISO 9001
Qualité
KSDR ECOWATT® 48 / 88 / 120
Compact single fl ow air handling unit with control

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SOMMAIRE
1. GENERAL POINTS ............................................................................................................................ 3
1.1 Warnings .................................................................................................................................. 3
1.2 Safety guidelines ...................................................................................................................... 4
1.3 Receipt - Storage...................................................................................................................... 4
1.4 Warranty ................................................................................................................................... 4
2. PRESENTATION OF RANGE - PRODUCT ....................................................................................... 5
2.1 Range ....................................................................................................................................... 5
2.2 Products - Main components .................................................................................................... 5
3. INSTALLATION .................................................................................................................................. 7
3.1 Identifi cation of unit/Symbols .................................................................................................... 7
3.2 Dimensions and weights........................................................................................................... 7
3.3 Handling ................................................................................................................................... 8
3.4 Location and Attachment .......................................................................................................... 8
4. HYDRAULIC CONNECTION ............................................................................................................ 8
4.1 Wiring of water coils ................................................................................................................. 8
4.2 Connection of valves and antifrost sensor................................................................................ 9
4.3 Connection direct expansion coils .......................................................................................... 10
5. AIRFLOW CONNECTION ................................................................................................................ 10
5.1 Connection of ducts ................................................................................................................ 10
5.2 Connection of accessories ..................................................................................................... 10
6. ELECTRICAL CONNECTION .......................................................................................................... 12
6.1 Electrical characteristics ......................................................................................................... 12
6.2 Electric panel - power supply principle ...................................................................................13
6.3 Technical characteristics of the CORRIGO controller............................................................. 14
6.4 Connection of the control with ETD display ............................................................................ 15
6.5 Input - output tables (terminal block/signal/variable/function)................................................. 16
6.6 Controller display panels ........................................................................................................ 20
6.7 Wiring diagrams of external elements, CAV, VAV and COP adjustments............................... 22
7. COMMISSIONING ............................................................................................................................ 28
8. ADJUSTMENT - FUNCTIONS/PARAMETERS ............................................................................... 29
8.1 Simplifi ed menus/Access........................................................................................................ 30
8.2 Constant fl ow operation (CAV) ............................................................................................... 33
8.3 Variable fl ow operation (VAV) ................................................................................................. 34
8.4 Constant pressure operation (COP) ....................................................................................... 35
8.5 Temperature adjustment ......................................................................................................... 36
8.6 Menu expert – contrôle des entrées/sorties du régulateur ..................................................... 38
8.7 Time programming ................................................................................................................. 39
8.8 Override .................................................................................................................................. 41
8.9 Night-time Free Cooling.......................................................................................................... 41
8.10 Anti-freeze protection of the hot water coil .............................................................................43
8.11 Entry for an external fi re signal ............................................................................................... 43
8.12 Measuring air fl ows - modifying the coeffi cient K ................................................................. 44
8.13 List of faults ............................................................................................................................ 44
9. COMMUNICATION ........................................................................................................................... 45
9.1 Connection to a Centralised Building Management in Modbus RTU language ..................... 45
9.2 Connection to a Centralised Building Management in BACnet IP language .......................... 45
9.3 Integrated web server application........................................................................................... 54
9.4 Rebooting the CORRIGO controller ....................................................................................... 62

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10. MAINTENANCE................................................................................................................................ 64
10.1 Prior precautions .................................................................................................................... 64
10.2 Maintenance frequency .......................................................................................................... 64
10.3 Maintenance/replacement of the fresh air fi lter ..................................................................... 64
10.4 Casing maintenance ............................................................................................................... 65
10.5 Maintenance/replacement of the fan ...................................................................................... 65
10.6 Maintenance/replacement of the electric heater..................................................................... 65
10.7 Replacement parts ................................................................................................................. 66
10.8 Maintenance/replacement of the water coil ............................................................................ 66
10.9 Replacement of the CORRIGO controller battery .................................................................. 67
11. WASTE MANAGEMENT .................................................................................................................. 67
11.1 Treatment of Packaging and non-hazardous waste ............................................................... 67
11.2 Treatment of professional WEEE ...........................................................................................67
1. GENERAL POINTS
1.1 Warnings
This product has been manufactured in compliance with a number of technical safety rules and regula-
tions, according to EC standards. The EC declaration, along with the instructions, can be downloaded from
the website www.vim.fr.
Before installing and using this product, please read these instructions carefully as they contain signifi cant
guidelines for your safety and the safety of users during the installation, commissioning and maintenance
of this product.
Once you have installed the product, attach these instructions to the machine so that they are available for
subsequent consultation.
This product must be installed (implementation, wiring, commissioning, maintenance) and all other in-
terventions must be performed by a professional in application of any applicable safety trade standards,
regulations and rules.
The installation must conform to the requirements in relation to Electromagnetic Compatibility and the Low
Voltage Directive.
VIM may not be held responsible for any bodily injury and/or damage to property caused in the event that
the safety guidelines are not respected or if the product is in any way modifi ed.
The KSDR ECOWATT® single fl ow units are intended for single air fl ow ventilation and air handling appli-
cations in kitchens or tertiary buildings.
Indoor (recommended) or outdoor installation:
• Max. permanent environment temperature:
--25°C/+60°C for size 48.
--25°C/+50°C for size 88.
--25°C/+40°C for size 120.
• To prevent any damage to electronic components (very low temperature, condensation), the safety
switch located on the front panel must be kept in the "ON" position with the exception of any main-
tenance periods.
• Relative humidity: max. of 95% without condensation.
• Potential explosive atmosphere: N/A
• Atmosphere with low salinity, without any corrosive chemical agents.

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1.2 Safety guidelines
• Make sure that you use the appropriate PPE (Personal Protective Equipment) before any handling
operation.
• Before installing the air handling unit, make sure that the support and location are resistant enough
to bear the weight of the unit and accessories.
• Observe with the danger labels present on the various access doors or panels:
• Electrical equipment/Rotating machine/Potentially fl ammable dust-laden fi lters:
FIRE DANGER
DIRTY FILTERS ARE
INFLAMMABLE
• Do not open the access doors until the electrical power has been cut from the padlockable switch
disconnecter located on the unit.
• If there is work to be performed on the device, cut the electrical power on the main circuit breaker
and make sure that nobody is able to accidentally restart it.
• Make sure that any mobile parts are stationary.
• Check that the plug fan is not accessible from the wiring spur line (wiring duct or steel mesh protec-
tion).
Before starting-up the device, check the following points:
• Make sure that the device does not contain any foreign bodies.
• Check that all the components are fastened in their original locations.
• Manually check that the fan does not scrape and is unblocked.
• Check the wiring of the earthing electrode.
• Check that the access lid is securely closed.
1.3 Receipt - Storage
In the event of any fault, non-conformity or total or partial breakdown of the delivered products, the Buyer
must issue its written reservations on the carrier's receipt in accordance with Article 133-3 of the French
Commercial Code and confi rm them within 72 hours by registered letter with a copy sent to VIM.
If the Buyer does not issue any reservations upon receipt, it may not take any subsequent action against
us.
The product must be kept out of bad weather and protected from any impacts and stains caused by any
projections of any kind during its transport from the supplier to the end client, and on the work site prior to
installation.
1.4 Warranty
The equipment supplied by VIM is under a 12-month warranty - Parts only - as of the invoice date. VIM
undertakes to replace any parts or equipment which are recognised as being faulty by our services, with
the exception of any damages or penalties such as operating losses, commercial damage or other moral
prejudice or indirect damages.
Our warranty excludes any faults related to any improper use or any use that is not in keeping with the
recommendations of our instructions, any fl aws observed following normal wear and tear, any incidents
caused by negligence, a lack of monitoring or maintenance or any faults due to a poor installation of the
devices or unsuitable storage conditions prior to assembly.
Under no circumstances may VIM be held responsible for any transformed or even any partially repaired
equipment.

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2. PRESENTATION OF RANGE - PRODUCT
2.1 Range
Use: Supply of fresh air into buildings with heating or cooling. Installation on stands or attached by
brackets, either indoors or outdoors.
3 sizes : 48 (4 800 m3/h), 88 (8 800 m3/h), 120 (14 000 m3/h).
8 Models :
• KSDR ECOWATT®
-EI: electric heater integrated.
-EC: heating water coil integrated.
-EF: cooling water coil integrated.
-ER: reversible heating/cooling water coil integrated.
-ECF: heating and cooling water coils integrated.
-EX: direct expansion coils.
-EG: run around coil integrated.
-EGC: run around coil and heating coil integrated.
2 Confi gurations:
• EXD: External arrangement, right hand access and connection sides, in air direction.
• EXG: External arrangement, left hand access and connection sides, in air direction.
Communicating controller assembled/wired ready to be connected:
Variable fl ow (VAV), constant fl ow (CAV), constant pressure (COP).
Temperature adjustment by integrated CORRIGO controller specifi c to VIM.
Modbus communicating on RS485 port and Bacnet IP on TCP/IP port.
ETD remote touch control included.
Example of complete designation: KSDR ECOWATT® EI 48 EXD CORRIGO Bat Elec Tri 45kW CTA
2.2 Products - Main components
Coil/heater arrangements: electrical (EI), hot water (EC), cold (EF), reversible (ER) or hot and cold water (ECF):
EI Model Marking Designation
8
9
10
11
1 2
3
5
4
6 7
1
2
3
4
5
6
7
8
9
10
11
Pre fi lter
Filter
Plug fan
Filter clogging pressure switch
Control board
Electrical heater
Safety thermostats
Outdoor air temperature sensor
Supply air temperature sensor
Roof insulation
Bottom insulation

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Models EC, EF et ER Marking Designation
3 5
8 9
6 7
10
11
1 2 4
12
1
2
3
4
5
6
7
8
9
10
11
12
Pre fi lter
Filter
Plug fan
Filter clogging pressure switch
Control board
Reversible water coil
Droplet eliminator
Outdoor air temperature sensor
Supply air temperature sensor
Roof insulation
Bottom insulation
Drain tray
Model ECF Marking Designation
1 2 3 5 4 6
10
11
7 9
12
13
8
1
2
3
4
5
6
7
8
9
10
11
12
13
Pre fi lter
Filter
Plug fan
Filter clogging pressure switch
Control board
Heating water coil
Cooling water coil
Drain tray
Droplet eliminator
Outdoor air temperature sensor
Supply air temperature sensor
Roof insulation
Bottom insulation
Size 120 includes a steel damper between fi lters and coil(s), for antifrost protection and ERP CH38 French
regulation compliant.

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3. INSTALLATION
3.1 Identifi cation of unit/Symbols
Identifi cation label - glued to the machine above the control unit
Label
characteristics
16278
KSDR ECOWATT ECF48 D
CODE : 685347
Made in France
U = 3~ 400V - 50/60 Hz
I Nom / RC = 2.3 A
P = 1.5kW
Q Nom = 4800m
3
/h
:258kg
www.vim.fr
CORRIGO Bat Eau chaude+froide CTA
General data
Motor data U = 3~ 400V - 50/60 Hz I Nom / RC = 1,7 A 2140 RPM
Filter data
M5 DP initial / final = 60/200 Pa
F7 DP initial / final = 65/200 Pa
Bat/Coil data
ECF Eau chaude/Hot water + Eau froide/Cold water
3.2 Dimensions and weights
Indoor model Outdoor model
E
A
F
J
C
K
D
I
M8(*)
GB
H
L
J
K
N
M
Size A B C D E
KSDR ECOWATT
®
48 1715 1000 800 620 925
KSDR ECOWATT
®
88 1950 1315 1100 810 1165
KSDR ECOWATT
®
120 2400 1315 1100 1100 1465
Size F
G
(except
EI)
G
(EI) HI
KSDR ECOWATT
®
48 100 100 65 840 650
KSDR ECOWATT
®
88 100 100 65 1140 850
KSDR ECOWATT
®
120 100 100 65 1140 1188
*6 écrous sertis en tailles 88 et 120.
Weight (kg) EI EC/EF/ER ECF EG EX
KSDR ECOWATT
®
48 278 233 258 255 237
KSDR ECOWATT
®
88 417 350 387 383 356
KSDR ECOWATT
®
120 696 586 646 638 593
Size J K L M N
KSDR ECOWATT
®
48 1975 1175 1020 90 90
KSDR ECOWATT
®
88 2210 1485 1270 150 150
KSDR ECOWATT
®
120 2400 1485 1470 150 150

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3.3 Handling
The units are delivered already screwed to pallets
made to fi t the sizes of the casing.
KSDR ECOWATT® air handling units can be han-
dled by pallet truck, by forklift truck or by crane.
Handling machines will be adapted to the raising
load and conditions.
The lifting will be preformed in all cases from the
base of the device attached to a pallet. The centre
of gravity is located at the centre of the unit.
The device must be handled with care and only in a
horizontal position.
3.4 Location and Attachment
The KSDR ECOWATT® AHU must be placed on a horizontal and smooth surface that is able to bear the
load. The EXD and EXG models are intended for indoor or outdoor installation.
In all cases, provide for any ducts, wiring accessories, anti-vibration and anti-freezing protection equipment
of the water coil. In areas with a high snowfall, additional protection should be considered. It is important to
provide for enough space so that the panels can be opened, started p and maintained (fi lter, fan, coils/electric
heaters). No not place the unit against a wall in order to prevent the transmission of structure-borne noise.
The casing must be attached to a completely fl at support by the side holes provided for this purpose. As-
sembly operations should be performed on anti-vibration supports or plates and the wiring should involve
soft spool pieces.
Provide the following necessary clearances for maintenance operations:
4. HYDRAULIC CONNECTION
4.1 Wiring of water coils
The hydraulic features of the unit are particular to your installation and
are determined by IT selection: Loss of head in relation to the water/Flow
of water. Refer to the selection in order to dimension the network, acces-
sories and pump.
The connection of the piping to the coil must not impose any mechanical,
vibration or thermal (dilatation) constraints.
Coils are delivered already threaded at the ends.
During tightening on the threading of the coil, keep the piping in reverse,
for instance using a pin spanner to stop the pipes from becoming dam-
aged through twisting.
Respect the water input and output direction indicated on the label glued
to the coil panel.
Sizes / Arrangements Coil header diameters
48 88 120
EC 1" 1"1/4 2"
EF 1" 1"1/2 2"
ER 1" 2" 2"
EG 3/4" 1" 2"

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Discharge of drain tray (ER, EF and ECF versions only)
H
H
2H
The installed coil is equipped with an eliminator and
a stainless steel drain tray welded at the angles.
The drain tray outlet is 35mm long and has a 14mm
diameter. A siphon is required to guarantee the pro-
per water removal. H measurement must always
be equivalent at twice the casing negative pressure
(mm water column).
Change over thermostat (ER versions only)
A Change over thermostat (THCO sensor) should be installed on the hydraulic network and wired to the
electric panel of the unit. It allows the control of the mixing valve to be inverted in installations with only one
coil, according to the fl uid temperature detected at the entry to the valve.
B
C
ABLACK (cold)
BROWN (hot)
RED (hot)
Technical features:
• Inverter Contact Output 240 V~, 3 A
• Calibration of C-A Contact open 30 ± 4 °C
• C-A Contact closed 15 ± 4 °C
• Spring locking on the piping
• Electrical wiring of 3 wires of 1,500 mm
• IP 65 protection
towards coil
water inlet change-over
thermostat
4.2 Connection of valves and antifrost sensor
Change-over coil with THCO sensor and antifrost sensor
antifrost sensor
The coil tubes are 1", no gas, with a male thread at the end.
Motorised 3-way valves are not delivered already assembled.
Respect the positioning of the mixing valve on the network and the water input and output directions indi-
cated on the label glued to the coil panel.
Check the proper state and wiring of the antifrost sensor set on hot water outlet (heating coil or reversible
coil).

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4.3 Connection direct expansion coils
Refrigeration connections must be done in the state of art by a qualifi ed refrigeration engineer.
5. AIRFLOW CONNECTION
5.1 Connection of ducts
Ducts should not exercise any mechanical constraints on the unit.
Check that the plug fan is not accessible from the connection spur line (protection by the connection duct
or steel mesh air inlet).
Do not reduce the diameter of ducts at the exit of connection spur lines.
On the other hand, the diameter can be increased to reduce the passage speeds in the network and to limit
the head losses, energy consumption and noise level.
According to the confi guration of the installation and the required noise level, the addition of a silencer may
be necessary at the air supply.
Take care in sealing the networks over all their lengths, from the inputs to the outputs.
The fresh air duct must be insulated at all times to prevent any leakage and condensation problems. The
insulation level, especially in cold rooms and regions, must be reinforced.
Applicable regulations must be respected in all cases as a minimum requirement.
5.2 Connection of accessories
For all electrical connections on the cabinet of the KSDR ECOWATT® : please see §"6.7 Wiring diagrams
of external elements, CAV, VAV and COP adjustments.", page 22.
Motorised damper
When the unit is fi tted with a water coil, you should consider the use of a motorised damper with anti-freeze
protection located on the fresh air network. Whenever possible, use a motorised damper with reinforced
sealing.
Use Code Designation Description
KSDR ECOWATT
®
48 170286 CDR 100 F 800 x 610 Antifrost or fi re damper
KSDR ECOWATT
®
88 170349 CDR 100 F 1100 x 910 Antifrost or fi re damper
KSDR ECOWATT
®
120 Fitted damper, available on EI arrangement.
Extract air sensor
For room temperature adjustment, you must install an air temperature sensor in the desired room. For
return temperature adjustment, a duct temperature sensor must be assembled for recirculation.
Code Designation Description
132258 TG-R5/PT1000 Room temperature sensor
132257 TG-K3/PT1000 Duct temperature sensor
Control units
1 or 2 speed comfort control units, high speed activation panel.
Code Designation Description
720420 BDEA Shunt release panel
730395 BCCA 1V 1 speed comfort control unit
730400 BCCA 2V 2 speed comfort control unit
Sizes 48 88 120
(liq/gas) coil header diam. 22/35 mm 28/35 mm 28/42 mm
Coil volume 5 l. 7 l. 10 l.