VIPA System 100V Series User manual

VIPA System 100V
CPU | Manual
HB100E_CPU | Rev. 12/12
March 2012

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VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH
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Tel.: [phone]
Fax.: [phone]
EMail: inf[email protected]
http://www.vipa.de
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware
units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The
exact scope of delivery is described in the respective purchase contract.
CE Conformity
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions of the following directives:
• 2004/108/EC Electromagnetic Compatibility Directive
• 2006/95/EC Low Voltage Directive
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
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Telefax:[phone]
EMail: document[email protected]
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Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
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Telephone: [phone] (Hotline)
EMail: [e-mail]

Manual VIPA System 100V Contents
HB100E - CPU - Rev. 12/12 i
Contents
About this manual....................................................................................1
Safety information....................................................................................2
Chapter 1 Basics..............................................................................1-1
Safety information for Users.................................................................1-2
Overview System 100V........................................................................1-3
General Description of the System 100V..............................................1-4
Assembly dimensions...........................................................................1-5
Installation Guidelines ..........................................................................1-7
Chapter 2 Hardware description Micro-PLC CPU 11x ...................2-1
System overview..................................................................................2-2
Security hints for deployment of DIO channels.....................................2-2
Structure CPU 11x ...............................................................................2-5
Components.........................................................................................2-6
Structure of the in-/outputs.................................................................2-15
Circuit diagrams.................................................................................2-20
Block diagram ....................................................................................2-22
Function security of the VIPA CPUs...................................................2-23
Operation modes of the CPU section.................................................2-24
Technical data....................................................................................2-26
Chapter 3 Deployment Micro-PLC CPU 11x ...................................3-1
Installation and Commissioning............................................................3-2
Start-up behavior..................................................................................3-3
Principles of the address allocation......................................................3-4
Fast introduction project engineering ...................................................3-6
Conditions for the project engineering Micro-PLC CPU 11x.................3-9
Project engineering Micro-PLC CPU 11x............................................3-10
Parameter adjustment System 100V CPU .........................................3-12
Parameter adjustment System 100V periphery..................................3-13
Deployment counter and alarm input..................................................3-16
Deployment PWM..............................................................................3-23
Diagnostic and alarm..........................................................................3-26
Project transfer...................................................................................3-28
Operating modes................................................................................3-31
Overall Reset .....................................................................................3-32
Firmware update ................................................................................3-34
VIPA specific diagnostic entries .........................................................3-37
Using test functions for control and monitoring variables....................3-39
Chapter 4 Deployment Micro-PLC CPU 11xDP...............................4-1
Principles..............................................................................................4-2
Project engineering CPU 11xDP..........................................................4-7
DP slave parameters..........................................................................4-12
Diagnostic functions...........................................................................4-15
Status message internal to CPU ........................................................4-18
PROFIBUS installation guidelines......................................................4-20
Commissioning...................................................................................4-25
Example.............................................................................................4-27

Contents Manual VIPA System 100V
ii HB100E - CPU - Rev. 12/12
Chapter 5 Deployment Micro-PLC CPU 11xSER............................5-1
Principles..............................................................................................5-2
Protocols and procedures ....................................................................5-3
Deployment of the serial interface........................................................5-7
Principals of the data transfer...............................................................5-8
Parameterization................................................................................5-10
Communication..................................................................................5-14
Modem functionality ...........................................................................5-20
Modbus slave function codes.............................................................5-21
Appendix................................................................................................A-1
Index....................................................................................................A-1

Manual VIPA System 100V About this Manual
HB100E - CPU - Rev. 12/12 1
About this Manual
This manual describes the available System 100V Micro-PLC CPUs from
VIPA. Besides of a product overview you will find the detailed description of
the CPUs.
You'll get information about installing and operating a Micro-PLC CPU.
Chapter 1: Basics
This introduction includes recommendations on the handling of the
modules of the VIPA System 100V as central resp. decentral automation
system.
Besides a system overview you will find general information to the System
100V like dimensions, installation and operating conditions.
Chapter 2: Hardware description Micro-PLC CPU 11x
The Micro-PLC CPU 11x is available in different variants that will be des-
cribed in this chapter.
Here you will find information about the structure, connection diagrams,
working method and technical data.
Chapter 3: Deployment Micro-PLC CPU 11x
This chapter includes all information required for the deployment of the
Micro-PLC CPU 11x, from the project engineering to the commissioning.
Chapter 4: Deployment Micro-PLC CPU 11xDP
Content of this chapter is the deployment of the Micro-PLC CPU 11xDP
under PROFIBUS. You will get all information required for the deployment
of an intelligent PROFIBUS-DP slave.
Chapter 5: Deployment Micro-PLC CPU 11xSER
Content of this chapter is the deployment of the Micro-PLC CPU with serial
interface. After an introduction to protocols and procedures connection and
project engineering are descript.
Overview

About this Manual Manual VIPA System 100V
2 HB100E - CPU - Rev. 12/12
This manual describes the installation, project engineering and usage of
the Micro-PLC CPU 11x of the System 100V.
This manual is relevant for:
Product Order number as of state:
HW CPU-FW
CPU 11x VIPA 11x 01 V412
The manual is targeted at users who have a background in automation
technology and PLC programming.
This manual consists of chapters. Every chapter provides the description of
one specific topic.
This manual provides the following guides:
• An overall table of contents at the beginning of the manual
• An overview of the topics for every chapter
• An index at the end of the manual.
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Manual VIPA System 100V Safety information
HB100E - CPU - Rev. 12/12 3
Safety information
The System 100V is constructed and manufactured for
• communication and process control
• general control and automation tasks
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
The System 100V is not certified for applications in
• explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Hardware modification to the process control system should only be
carried out when the system has been disconnected from power!
• Installation and hardware modifications only by properly trained
personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Application
specifications
Documentation
Disposal

Safety information Manual VIPA System 100V
4 HB100E - CPU - Rev. 12/12

Manual VIPA System 100V Chapter 1 Basics
HB100E - CPU - Rev. 12/12 1-1
Chapter 1 Basics
Main theme of this chapter is to give you information and hints about
deployment areas and usage of the System 100V.
Topic Page
Chapter 1 Basics..............................................................................1-1
Safety information for Users.................................................................1-2
Overview System 100V........................................................................1-3
General Description of the System 100V..............................................1-4
Assembly dimensions...........................................................................1-5
Installation Guidelines ..........................................................................1-7
Overview
Content

Chapter 1 Basics Manual VIPA System 100V
1-2 HB100E - CPU - Rev. 12/12
Safety information for Users
VIPA modules make use of highly integrated components in MOS-
technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges:
The symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable. Modules that have been damaged by electrostatic discharges
may fail after a temperature change, mechanical shock or changes in the
electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules have to be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of
electrostatic
sensitive modules
Measurements
and alterations on
electrostatic
sensitive modules

Manual VIPA System 100V Chapter 1 Basics
HB100E - CPU - Rev. 12/12 1-3
Overview System 100V
The System 100V from VIPA is a compact central and decentral usable
automation system from VIPA. The system is recommended for lower and
middle performance needs.
At a System 100V module, CPU res. bus coupler are integrated together
with in-/output functions in one case.
System 100V modules are installed directly to a 35mm norm profile rail.
You may expand the number of I/Os of the Micro-PLC by means of
expansion modules res. connect System 200V modules via bus couplers.
The following picture shows the performance range of the System 100V:
System 100V
decentral
Profibus-DP slave
with I/O functions Micro-PLC
with I/O functions
System 100V expansion modules
System 200V modules
expandable with
central
Micro-PLC
with I/O functions and
Profibus-DP slave
CANopen slave
with I/O functions
The central system is built of one CPU and integrated I/O-functions. The
CPU is instruction compatible to the S7-300 from Siemens and may be
programmed and projected by means of S7 programming tools from
Siemens and VIPA via MPI.
By means of bus couplers you may connect modules of the System 200V
family res. enlarge the number of I/Os by installing System 100V expansion
modules.
The CPUs are available in different variants.
At the central system besides the CPU and I/O functions, a PROFIBUS-DP
slave is included that acknowledges itself within the address range of the
CPU.
This system contains a PROFIBUS-DP res. CANopen slave with I/O
functions instead of the CPU. The system is not expandable.
General
Central system
Central system
with DP slave
Decentral system

Chapter 1 Basics Manual VIPA System 100V
1-4 HB100E - CPU - Rev. 12/12
General Description of the System 100V
• Norm profile head rail 35mm
• Dimensions basic module:
4tier width: (WxHxD) in mm: 101.6x76x48 / in inches: 4x3x1.9
6tier width: (WxHxD) in mm: 152.4x76x48 / in Inches: 6x3x1.9
The installation of a System 100V module works via snapping on a norm
profile head rail.
Ç Ç
Dismantling
When using expansion modules, you have to clip the included 1tier bus
connector at the right side to the module from behind before the
installation.
VIPA 115-6BL02
CPU 115
P1 P2
X1
DC24V
MMC
M
P
I
2
00
PW
SF
FC
MC
L+ M PE
X2
34
R
S
RUN
STOP
MRST
DI 8xDC24V
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DO 8xDC24V
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
DO 8xDC24V
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
X3 X4 X5 X6
AB
DI 16(20)xDC24V
DI 16(20)xDC24V, 0,5A
• Plug in via CageClamps, core cross-section 0.08...2.5mm2
• Total isolation of the cables during module changes
• EMV resistance ESD/Burst acc. IEC 61000-4-2 / IEC 61000-4-4
(to level 3)
• Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
• Operating temperature: 0... + 60°C
• Storage temperature: -25... + 70°C
• Relative humidity: 5 ... 95% without condensation
• fan-less operation
Structure and
dimensions
Installation
Operation security
Environmental
conditions

Manual VIPA System 100V Chapter 1 Basics
HB100E - CPU - Rev. 12/12 1-5
Assembly dimensions
60 mm
60 mm
44 mm
34 mm
48 mm
ca. 70 mm
45 mm
76,62 mm
76 mm
2,77 cm
24 mm
Installation
dimensions
Installed and
wired dimensions

Chapter 1 Basics Manual VIPA System 100V
1-6 HB100E - CPU - Rev. 12/12
50 mm
27 mm
8 cm
76 mm
8 cm
85 mm
51 mm
65 mm
24 mm
5 mm
11 mm
45 mm
CPU 11x with
EasyConn from
VIPA

Manual VIPA System 100V Chapter 1 Basics
HB100E - CPU - Rev. 12/12 1-7
Installation Guidelines
The installation guidelines contain information about the interference free
deployment of System 100V systems. There is the description of the ways,
interference may occur in your control, how you can make sure the
electromagnetic digestibility (EMC), and how you manage the isolation.
Electromagnetic digestibility (EMC) means the ability of an electrical
device, to function error free in an electromagnetic environment without
being interferenced res. without interferencing the environment.
All System 100V components are developed for the deployment in hard
industrial environments and fulfill high demands on the EMC. Nevertheless
you should project an EMC planning before installing the components and
take conceivable interference causes into account.
Electromagnetic interferences may interfere your control via different ways:
• Fields
• I/O signal conductors
• Bus system
• Current supply
• Protected earth conductor
Depending on the spreading medium (lead bound or lead free) and the
distance to the interference cause, interferences to your control occur by
means of different coupling mechanisms.
One differs:
• galvanic coupling
• capacitive coupling
• inductive coupling
• radiant coupling
General
What means
EMC?
Possible
interference
causes

Chapter 1 Basics Manual VIPA System 100V
1-8 HB100E - CPU - Rev. 12/12
In the most times it is enough to take care of some elementary rules to
guarantee the EMC. Please regard the following basic rules when installing
your PLC.
• Take care of a correct area-wide grounding of the inactive metal parts
when installing your components.
- Install a central connection between the ground and the protected
earth conductor system.
- Connect all inactive metal extensive and impedance-low.
- Please try not to use aluminum parts. Aluminum is easily oxidizing
and is therefore less suitable for grounding.
• When cabling, take care of the correct line routing.
- Organize your cabling in line groups (high voltage, current supply,
signal and data lines).
- Always lay your high voltage lines and signal res. data lines in
separate channels or bundles.
- Route the signal and data lines as near as possible beside ground
areas (e.g. suspension bars, metal rails, tin cabinet).
• Proof the correct fixing of the lead isolation.
- Data lines must be laid isolated.
- Analog lines must be laid isolated. When transmitting signals with
small amplitudes the one sided laying of the isolation may be
favorable.
- Lay the line isolation extensively on a isolation/protected earth con-
ductor rail directly after the cabinet entry and fix the isolation with
cable clamps.
- Make sure that the isolation/protected earth conductor rail is
connected impedance-low with the cabinet.
- Use metallic or metalized plug cases for isolated data lines.
• In special use cases you should appoint special EMC actions.
- Wire all inductivities with erase links that are not addressed by the
System 100V modules.
- -Please consider luminescent lamps can influence signal lines.
• Create a homogeneous reference potential and ground all electrical
operating supplies when possible.
- Please take care for the targeted employment of the grounding
actions. The grounding of the PLC is a protection and functionality
activity.
- Connect installation parts and cabinets with the System 100V in star
topology with the isolation/protected earth conductor system. So you
avoid ground loops.
- If potential differences between installation parts and cabinets occur,
lay sufficiently dimensioned potential compensation lines.
Basic rules for
EMC

Manual VIPA System 100V Chapter 1 Basics
HB100E - CPU - Rev. 12/12 1-9
Electrical, magnetic and electromagnetic interference fields are weakened
by means of an isolation, one talks of absorption.
Via the isolation rail, that is connected conductive with the rack,
interference currents are shunt via cable isolation to the ground. Hereby
you have to make sure, that the connection to the protected earth conduc-
tor is impedance-low, because otherwise the interference currents may
appear as interference cause.
When isolating cables you have to regard the following:
• If possible, use only cables with isolation tangle.
• The hiding power of the isolation should be higher than 80%.
• Normally you should always lay the isolation of cables on both sides.
Only by means of the both-sided connection of the isolation you achieve
a high quality interference suppression in the higher frequency area.
Only as exception you may also lay the isolation one-sided. Then you
only achieve the absorption of the lower frequencies. A one-sided
isolation connection may be convenient, if:
- the conduction of a potential compensating line is not possible
- analog signals (some mV res. µA) are transferred
- foil isolations (static isolations) are used.
• With data lines always use metallic or metalized plugs for serial
couplings. Fix the isolation of the data line at the plug rack. Do not lay
the isolation on the PIN 1 of the plug bar!
• At stationary operation it is convenient to de-isolate the isolated cable
interruption free and lay it on the isolation/protected earth conductor line.
• To fix the isolation tangles use cable clamps out of metal. The clamps
must clasp the isolation extensively and have well contact.
• Lay the isolation on an isolation rail directly after the entry of the cable in
the cabinet. Lead the isolation further on to the System 100V module
and don't lay it on there again!
Please regard at installation!
At potential differences between the grounding points, there may be a
compensation current via the isolation connected at both sides.
Remedy: Potential compensation line
Isolation of
conductors

Chapter 1 Basics Manual VIPA System 100V
1-10 HB100E - CPU - Rev. 12/12

Manual VIPA System 100V Chapter 2 Hardware description Micro-PLC CPU 11x
HB100E - CPU - Rev. 12/12 2-1
Chapter 2 Hardware description Micro-PLC CPU 11x
The Micro-PLC CPU 11x is available in different variants that will be
described in this chapter.
Further on you'll get some suggestions to the programming and the
according code data of the CPUs.
Topic Page
Chapter 2 Hardware description Micro-PLC CPU 11x....................2-1
System overview..................................................................................2-2
Security hints for deployment of DIO channels.....................................2-2
Structure CPU 11x ...............................................................................2-6
Components.........................................................................................2-7
Structure of the in-/outputs.................................................................2-15
Circuit diagrams .................................................................................2-20
Block diagram ....................................................................................2-22
Function security of the VIPA CPUs...................................................2-23
Operation modes of the CPU section.................................................2-24
Technical data....................................................................................2-26
Overview
Content

Chapter 2 Hardware description Micro-PLC CPU 11x Manual VIPA System 100V
2-2 HB100E - CPU - Rev. 12/12
System overview
With a Micro-PLC CPU 11x you always have a closed system with CPU
and input/output modules.
The CPUs have a MP2I interface and support the standard MPI protocol
and a serial point-to-point communication.
Thus enables, together with the "Green Cable" from VIPA, a direct and
economic programming.
The modules are clipped directly at a 35mm norm profile rail.
The CPU 11x has an integrated power supply that has to be provided with
DC 24V via the front-side. The power supply is protected against polarity
inversion and overcurrent.
The CPU 11x has Counter-, Alarm- and Pulse- output functions, interfaces
for expansions modules and 2 analog potentiometers depending of type
from CPU 11x.
Security hints for deployment of DIO channels
Attention!
Please regard that the voltage applied to an output channel must be ≤the
voltage supply applied to L+.
Due to the parallel connection of in- and output channel per group, a set
output channel may be supplied via an applied input signal.
Thus, a set output remains active even at power-off of the voltage supply
with the applied input signal.
Non-observance may cause module demolition.
General