VIPA System 200V Series User manual

VIPA System 200V
CPU | Manual
HB97E_CPU | RE_21x-2BM03 | Rev. 14/44
October 2014

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This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable
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This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written
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For permission to reproduce or distribute, please contact:
VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: inf[email protected]
http://www.vipa.com
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware units
and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The exact
scope of delivery is described in the respective purchase contract.
CE Conformity Declaration
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions.
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
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Contact your local VIPA Customer Service Organization representative if you wish to report errors or questions regarding the contents
of this document. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax:[phone]
EMail: documentat[email protected]
Technical support
Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telephone: [phone] (Hotline)
EMail: s[email protected]

Manual VIPA System 200V Contents
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 i
Contents
About this manual.................................................................................... 1
Safety information....................................................................................2
Chapter 1 Basics and Assembly .....................................................1-1
Safety Information for Users.................................................................1-2
System conception...............................................................................1-3
Dimensions ..........................................................................................1-5
Installation............................................................................................1-7
Demounting and module exchange....................................................1-11
Wiring.................................................................................................1-12
Installation guidelines.........................................................................1-14
General data ......................................................................................1-17
Chapter 2 Hardware description......................................................2-1
Properties.............................................................................................2-2
Structure...............................................................................................2-3
Technical Data.....................................................................................2-7
Chapter 3 Deployment CPU 21x-2BM03..........................................3-1
Assembly..............................................................................................3-2
Start-up behavior..................................................................................3-2
Addressing...........................................................................................3-3
Hints for the deployment of the MPI interface.......................................3-5
Hardware configuration - CPU..............................................................3-6
Hardware configuration - I/O modules..................................................3-8
Setting CPU parameters.......................................................................3-9
Project transfer...................................................................................3-13
Operating modes................................................................................3-17
Overall reset.......................................................................................3-19
Firmware update ................................................................................3-21
Factory reset......................................................................................3-23
VIPA specific diagnostic entries..........................................................3-24
Using test functions for control and monitoring of variables................3-26
Chapter 4 PROFIBUS communication ............................................4-1
Overview..............................................................................................4-2
Project engineering CPU with integrated PROFIBUS DP master .........4-5
PROFIBUS installation guidelines ........................................................4-7
Commissioning and Start-up behavior................................................4-10

Contents Manual VIPA System 200V
ii HB97E - CPU - RE_21x-2BM03 - Rev. 14/44

Manual VIPA System 200V About this manual
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 1
About this manual
This manual describes the System 200V CPU 21x-2BM03 from VIPA. Here
you may find every information for commissioning and operation.
Chapter 1: Basics and Assembly
The focus of this chapter is on the introduction of the VIPA System 200V.
Here you will find the information required to assemble and wire a controller
system consisting of System 200V components.
Besides the dimensions the general technical data of System 200V will be
found.
Chapter 2: Hardware description
Here the hardware components of the CPU are described. The technical
data are at the end of the chapter.
Chapter 3: Deployment CPU 21x-2BM03
This chapter describes the deployment of the CPU in the System 200V.
The description refers directly to the CPU and to the deployment in
connection with peripheral modules, mounted on a profile rail together with
the CPU at the backplane bus.
Chapter 4: PROFIBUS communication
Content of this chapter is the deployment of the 21x-2BM03 with
PROFIBUS. After a short introduction into the PROFIBUS system, the
project engineering and the usage with PROFIBUS is shown.
This chapter ends with information about commissioning and start-up
behavior of the DP master.
Overview

About this manual Manual VIPA System 200V
2 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44
This manual describes the System 200V CPU 21x-2BM03 from VIPA.
It contains a description of the construction, project implementation and
usage.
This manual is part of the documentation package with order number
HB97E_CPU and relevant for:
Product Order number as of state:
CPU-HW CPU-FW DPM-FW
CPU 21xDPM VIPA CPU 21x-2BM03 01 V 4.1.7 V 5.2.2
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availabilit
y
Icons
Headings

Manual VIPA System 200V Safety information
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 3
Safety information
The CPU 21x is constructed and produced for:
• all VIPA System 200V components
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Hardware modifications to the process control system should only be
carried out when the system has been disconnected from power!
• Installation and hardware modifications only by properly trained
personnel.
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Safety information Manual VIPA System 200V
4 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44

Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 1-1
Chapter 1 Basics and Assembly
The focus of this chapter is on the introduction of the VIPA System 200V.
Here you will find the information required to assemble and wire a controller
system consisting of System 200V components.
Besides the dimensions the general technical data of System 200V will be
found.
Topic Page
Chapter 1 Basics and Assembly .....................................................1-1
Safety Information for Users.................................................................1-2
System conception...............................................................................1-3
Dimensions ..........................................................................................1-5
Installation............................................................................................1-7
Demounting and module exchange....................................................1-11
Wiring.................................................................................................1-12
Installation guidelines.........................................................................1-14
General data ......................................................................................1-17
Overview
Contents

Chapter 1 Basics and Assembly Manual VIPA System 200V
1-2 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44
Safety Information for Users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges can fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive modules
you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of
electrostatic
sensitive modules
Measurements and
alterations on
electrostatic
sensitive modules

Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 1-3
System conception
The System 200V is a modular automation system for assembly on a
35mm profile rail. By means of the peripheral modules with 4, 8 and 16
channels this system may properly be adapted matching to your
automation tasks.
PW
SF
FC
MC
CPU 215
DC
24V +
-1
2
RN
ST
MR
X1
MMC
R
S
X2
34
VIPA 215-1BA03
M
P
I
2
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
The System 200V consists of the following components:
• Head modules like CPU and bus coupler
• Periphery modules like I/O, function und communication modules
• Power supplies
• Extension modules
CPU 214
M
P
I
PW
SF
FC
MC
R
S
RN
ST
MR
MMC
2
1
2
-
DC
24V+X1
VIPA 214-1BC03
X2
34
PW
ER
RD
DE
IM 253DP
ADR.
X8
910
VIPA 253-1DP00
+
-1
2
DC
24V
X1
D
P
99
With a head module CPU respectively bus
interface and DC 24V power supply are
integrated to one casing.
Via the integrated power supply the CPU
respectively bus interface is power
supplied as well as the electronic of the
connected periphery modules.
.0
.1
.2
.3
.4
.5
.6
.7
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
VIPA 221-1BH10 X2
34
DI 16xDC24V
n+1
n
DI 8xAC/..48V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
N
VIPA 221-1FF30
X2
34
1
2
3
4
5
6
7
8
9
I0
1
2
3
4
5
6
7
8
9
10
The modules are direct installed on a
35mm profile rail and connected to the
head module by a bus connector, which
was mounted on the profile rail before.
Most of the periphery modules are
equipped with a 10pin respectively 18pin
connector. This connector provides the
electrical interface for the signaling and
supplies lines of the modules.
Overview
Components
Head modules
Periphery modules

Chapter 1 Basics and Assembly Manual VIPA System 200V
1-4 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44
PS 207/2
X2
34
VIPA 207-1BA00
L
N
P
E
100-240V AC
550-230mA
50-60Hz
OH
OL
OK
X1 1
2
3
4
+
-
+
-
OUT DC 24V / ∑Ι:2A
4A (peak)
G
DC 24V
DC 24V
With the System 200V the DC 24V power
supply can take place either externally or
via a particularly for this developed power
supply.
The power supply may be mounted on the
profile rail together with the System 200V
modules. It has no connector to the back-
plane bus.
CM 201
VIPA 201-1AA00
X2
34
X2.X1.
The expansion modules are complemen-
tary modules providing 2- or 3wire con-
nection facilities.
The modules are not connected to the
backplane bus.
• Profile rail 35mm
• Dimensions of the basic enclosure:
1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3
2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3
Please note that you can only install header modules, like the CPU, the PC
and couplers at slot 1 or 1 and 2 (for double width modules).
[1] Head module
(double width)
[2] Head module
(single width)
[3] Periphery module
[4] Guide rails
12
4
3
01
Clack
D
P
Note
A maximum of 32 modules can
be connected at the back plane
bus. Take attention that here the
maximum sum current of 3.5A
is not exceeded.
Please install modules with a
high current consumption direct-
ly beside the header module.
Power supplies
Expansion
modules
Structure/
dimensions
Installation

Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 1-5
Dimensions
1tier width (HxWxD) in mm: 76 x 25.4 x 74
2tier width (HxWxD) in mm: 76 x 50.8 x 74
80 mm
60 mm
74 mm
88 mm
ca. 110 mm
84 mm
85 mm
76,62 mm
76 mm
2,77 cm
24 mm
Dimensions
Basic enclosure
Installation
dimensions
Installed and wired
dimensions
In- / Output
modules

Chapter 1 Basics and Assembly Manual VIPA System 200V
1-6 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44
84,46 mm
88 mm
4,66 mm
27 mm
8 cm
76 mm
24 mm
11 mm
85 mm
89 mm
89 mm
27 mm
8 cm
76 mm
12 cm
125 mm
91 mm
65 mm
24 mm
5 mm
11 mm
85 mm
Function modules/
Extension modules
CPUs (here with
EasyConn from
VIPA)

Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 1-7
Installation
The modules are each installed on a 35mm profile rail and connected via a
bus connector. Before installing the module the bus connector is to be
placed on the profile rail before.
For installation the following 35mm profile rails may be used:
35 mm
27 mm
15 mm
1,5 mm
35 mm
27 mm
7,5 mm
1 mm
Order number Label Description
290-1AF00 35mm profile rail Length 2000mm, height 15mm
290-1AF30 35mm profile rail Length 530mm, height 15mm
System 200V modules communicate via a backplane bus connector. The
backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4-
or 8tier width.
The following figure shows a 1tier connector and a 4tier connector bus:
The bus connector is to be placed on the profile rail until it clips in its place
and the bus connections look out from the profile rail.
Order number Label Description
290-0AA10 Bus connector 1tier
290-0AA20 Bus connector 2tier
290-0AA40 Bus connector 4tier
290-0AA80 Bus connector 8tier
General
Profile rail
Bus connector

Chapter 1 Basics and Assembly Manual VIPA System 200V
1-8 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44
The following figure shows the installation of a 4tier width bus connector in
a profile rail and the slots for the modules.
The different slots are defined by guide rails.
[1] Header module
(double width)
[2] Header module
(single width)
[3] Peripheral module
PW
ER
RD
BA
ADR.
DC24V
+
-1
2
01
12
4
3
PW
SF
FC
MC
MMC
R
S
[4] Guide rails
• Use bus connectors as long as possible.
• Sort the modules with a high current consumption right beside the
header module. In the service area of www.vipa.com a list of current
consumption of every System 200V module can be found.
Installation on a
profile rail
Assembly regarding
the current
consumption

Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 1-9
hoizontal assembly
lying assembly
vertical
assembly
01
01
Please regard the allowed environmental temperatures:
• horizontal assembly: from 0 to 60°C
• vertical assembly: from 0 to 40°C
• lying assembly: from 0 to 40°C
The horizontal assembly always starts at the left side with
a header module, then you install the peripheral modules
beside to the right.
You may install up to 32 peripheral modules.
80 mm
60 mm
Please follow these rules during the assembly!
• Turn off the power supply before you install or remove
any modules!
• Make sure that a clearance of at least 60mm exists
above and 80mm below the middle of the profile rail.
• Every row must be completed from left to right and it
has to start with a header module.
[1] Header module (double width)
[2] Header module (single width)
12
4
3
[3] Peripheral modules
[4] Guide rails
• Modules are to be installed side by side. Gaps are not
permitted between the modules since this would
interrupt the backplane bus.
• A module is only installed properly and connected
electrically when it has clicked into place with an
audible click.
• Slots after the last module may remain unoccupied.
Note!
A maximum of 32 modules can be connected at the back plane bus. Take
attention that here the maximum sum current of 3.5A is not exceeded.
Assembly
possibilities

Chapter 1 Basics and Assembly Manual VIPA System 200V
1-10 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44
• Install the profile rail. Make sure that a clearance of at least 60mm
exists above and 80mm below the middle of the profile rail.
• Press the bus connector into the profile rail until it clips securely into
place and the bus-connectors look out from the profile rail. This
provides the basis for the installation of your modules.
• Start at the outer left location with the installation of your header
module and install the peripheral modules to the right of this.
[1] Header module
(double width)
[2] Header module
(single width)
[3] Peripheral module
12
4
3
[4] Guide rails
• Insert the module that you are installing into the profile rail at an angle
of 45 degrees from the top and rotate the module into place until it
clicks into the profile rail with an audible click. The proper connection
to the backplane bus can only be guaranteed when the module has
properly clicked into place.
Clack
Attention!
Power must be turned off before modules are
installed or removed!
Assembly
procedure

Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - CPU - RE_21x-2BM03 - Rev. 14/44 1-11
Demounting and module exchange
1
2
3
4
5
• Remove if exists the wiring to the module, by pressing both
locking lever on the connector and pulling the connector.
• The casing of the module has a spring loaded clip at the
bottom by which the module can be removed.
• The clip is unlocked by pressing the screwdriver in an upward
direction.
• Withdraw the module with a slight rotation to the top.
Attention!
Power must be turned off before modules are installed or
removed!
Please regard that the backplane bus is interrupted at the point
where the module was removed!

Chapter 1 Basics and Assembly Manual VIPA System 200V
1-12 HB97E - CPU - RE_21x-2BM03 - Rev. 14/44
Wiring
Most peripheral modules are equipped with a 10pole or a 18pole connector.
This connector provides the electrical interface for the signaling and supply
lines of the modules.
The modules carry spring-clip connectors for interconnections and wiring.
The spring-clip connector technology simplifies the wiring requirements for
signaling and power cables.
In contrast to screw terminal connections, spring-clip wiring is vibration
proof. The assignment of the terminals is contained in the description of the
respective modules.
You may connect conductors with a diameter from 0.08mm2up to 2.5mm2
(max. 1.5mm2for 18pole connectors).
The following figure shows a module with a 10pole connector.
1
2
3
4
5
6
7
8
9
10
1
2
3
3 4 5
1
1
1
2
3
4
5
6
7
8
9
10
2
[1]
[2]
[3]
[4]
[5]
Locking lever
Pin no. at the module
Pin no. at the connector
Wiring port
Opening for screwdriver
Note!
The spring-clip is destroyed if you push the screwdriver into the wire port!
Make sure that you only insert the screwdriver into the square hole of the
connector!
Overview