VIPA System 300S User manual

VIPA System 300S
SPEED7 - CPU | 317-4PN12 | Manual
HB140E_CPU | RE_317-4PN12 | Rev. 12/05
February 2012

Copyright © VIPA GmbH. All Rights Reserved.
This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable
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This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written
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VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: inf[email protected]
http://www.vipa.de
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware
units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The
exact scope of delivery is described in the respective purchase contract.
CE Conformity
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions of the following directives:
• 2004/108/EC Electromagnetic Compatibility Directive
• 2006/95/EC Low Voltage Directive
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
SIMATIC, STEP, SINEC, S7-300 and S7-400 are registered trademarks of Siemens AG.
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Information product support
Contact your local VIPA Customer Service Organization representative if you wish to report errors or questions regarding the contents
of this document. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax:[phone]
EMail: [e-mail]
Technical support
Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telephone: [phone] (Hotline)
EMail: s[email protected]

Manual VIPA System 300S SPEED7 Contents
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 i
Contents
About this manual....................................................................................1
Safety information....................................................................................2
Chapter 1 Basics..............................................................................1-1
Safety Information for Users................................................................. 1-2
Operating structure of a CPU ............................................................... 1-3
CPU 317-4PN12................................................................................... 1-6
Chapter 2 Assembly and installation guidelines............................2-1
Overview .............................................................................................. 2-2
Installation dimensions ......................................................................... 2-3
Assembly SPEED-Bus ......................................................................... 2-4
Assembly standard bus ........................................................................ 2-8
Cabling............................................................................................... 2-10
Installation guidelines ......................................................................... 2-11
Chapter 3 Hardware description .....................................................3-1
Properties............................................................................................. 3-2
Structure .............................................................................................. 3-3
Technical data...................................................................................... 3-9
Chapter 4 Deployment CPU 317-4PN12..........................................4-1
Assembly.............................................................................................. 4-2
Start-up behavior.................................................................................. 4-2
Addressing ........................................................................................... 4-3
Hardware configuration - CPU.............................................................. 4-6
Hardware configuration - I/O modules.................................................. 4-7
Hardware configuration - Ethernet PG/OP channel .............................. 4-8
Hardware configuration - SPEED-Bus................................................ 4-10
Setting standard CPU parameters...................................................... 4-15
Setting VIPA specific CPU parameters............................................... 4-20
Project transfer................................................................................... 4-25
Access to the internal Web page........................................................ 4-29
Operating modes................................................................................ 4-31
Overall reset....................................................................................... 4-34
Firmware update ................................................................................ 4-36
Factory reset ...................................................................................... 4-39
Slot for storage media ........................................................................ 4-40
Memory extension with MCC.............................................................. 4-41
Extended know-how protection........................................................... 4-42
MMC-Cmd - Auto commands ............................................................. 4-44
VIPA specific diagnostic entries ......................................................... 4-46
Using test functions for control and monitoring of variables................ 4-51
Chapter 5 Deployment PtP communication ...................................5-1
Fast introduction................................................................................... 5-2
Principle of the data transfer ................................................................ 5-3
Deployment of RS485 interface for PtP................................................ 5-4
Parameterization .................................................................................. 5-7
Communication .................................................................................. 5-10
Protocols and procedures .................................................................. 5-16
Modbus - Function codes ................................................................... 5-20
Modbus - Example communication..................................................... 5-24

Contents Manual VIPA System 300S SPEED7
ii HB140E - CPU - RE_317-4PN12 - Rev. 12/05
Chapter 6 Deployment PROFIBUS communication.......................6-1
Overview .............................................................................................. 6-2
Fast introduction................................................................................... 6-3
Hardware configuration - CPU.............................................................. 6-4
Deployment as PROFIBUS DP master ................................................ 6-5
Deployment as PROFIBUS DP slave ................................................... 6-6
PROFIBUS installation guidelines ........................................................ 6-8
Commissioning and Start-up behavior................................................ 6-11
Chapter 7 Deployment Ethernet com. - productive........................7-1
Basics - Industrial Ethernet in automation ............................................ 7-2
Basics - ISO/OSI reference model ....................................................... 7-3
Basics - Terms ..................................................................................... 7-6
Basics - Protocols ................................................................................ 7-7
Basics - IP address and subnet............................................................ 7-9
Fast introduction................................................................................. 7-11
Commissioning and Initialization ........................................................ 7-12
Hardware configuration - CPU............................................................ 7-13
Configure Siemens S7 connections.................................................... 7-14
Configure Open Communication ........................................................ 7-22
NCM diagnostic - Help for error diagnostic......................................... 7-25
Chapter 8 Deployment Ethernet com. - PROFINET........................8-1
Basics PROFINET................................................................................ 8-2
PROFINET installation guidelines ........................................................ 8-4
Basics - IP address and subnet............................................................ 8-6
Fast introduction................................................................................... 8-8
Commissioning and Initialization .......................................................... 8-9
Hardware configuration - CPU............................................................ 8-10
Parameter - PROFINET IO controller................................................. 8-11
Configuration PROFINET IO device................................................... 8-13
Commissioning and Start-up behavior................................................ 8-14
PROFINET Diagnostics...................................................................... 8-16

Manual VIPA System 300S SPEED7 About this manual
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 1
About this manual
This manual describes the System 300S SPEED7 CPU 317-4PN12 from
VIPA. Here you may find every information for commissioning and
operation.
Chapter 1: Principles
This Basics contain hints for the usage and information about the project
engineering of a SPEED7 system from VIPA.
General information about the System 300S like dimensions and
environment conditions will also be found.
Chapter 2: Assembly and installation guidelines
In this chapter you will find all information, required for the installation and
the cabling of a process control with the components of the System 300S
with a CPU 317-4PN12.
Chapter 3: Hardware description
Here the hardware components of the CPU 317-4PN12 are described.
The technical data are at the end of the chapter.
Chapter 4: Deployment CPU 317-4PN12
This chapter describes the employment of a CPU 317-4PN12 with SPEED7
technology in the System 300S. The description refers directly to the CPU
and to the employment in connection with peripheral modules that are
mounted on a profile rail together with the CPU at the standard bus.
Chapter 5: Deployment PtP communication
Content of this chapter is the employment of the RS485 slot for serial PtP
communication. Here you’ll find all information about the protocols, the
activation and project engineering of the interface which are necessary for
the serial communication using the RS485 interface.
Chapter 6: Deployment PROFIBUS communication
Content of this chapter is the deployment of the CPU 317-4PN12 with
PROFIBUS. After a short overview the project engineering and parame-
terization of a CPU 317-4PN12 with integrated PROFIBUS part from VIPA
is shown. Further you get information about usage as DP master and DP
slave of the PROFIBUS part. The chapter is ending with notes to
Commissioning and Start-up behavior.
Outline

About this manual Manual VIPA System 300S SPEED7
2 HB140E - CPU - RE_317-4PN12 - Rev. 12/05
Chapter 7: Deployment Ethernet communication
In this chapter the deployment of the PROFINET IO controller as Ethernet
CP for productive connections is described.
Please regard the chapter "Fast introduction" where you will find every
information compressed required for the project engineering of the
PROFINET IO controller as Ethernet CP. After the fast introduction, the
mentioned steps are described in detail.
Chapter 8: Deployment Ethernet Communication - PROFINET
Here the deployment of the PROFINET IO controller with PROFIBUS is
described.
Please regard the chapter "Fast introduction" where you will find every
information compressed required for the project engineering of the
PROFINET IO controller for PROFINET. After the fast introduction, the
mentioned steps are described in detail.

Manual VIPA System 300S SPEED7 About this manual
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 3
This manual describes the System 300S SPEED7 CPU 317-4PN12 from
VIPA. It contains a description of the construction, project implementation
and usage.
This manual is part of the documentation package with order number
HB140E_CPU and relevant for:
Product Order number as of state:
CPU-HW CPU-FW DPM-FW PN-IO controller-FW
CPU 317SN/PN VIPA 317-4PN12 01 V357 V330 V104
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Safety information Manual VIPA System 300S SPEED7
4 HB140E - CPU - RE_317-4PN12 - Rev. 12/05
Safety information
The SPEED7 CPU is constructed and produced for:
• all VIPA System 300S components
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Hardware modification to the process control system should only be
carried out when the system has been disconnected from power!
• Installation and hardware modifications only by properly trained
personnel.
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Manual VIPA System 300S SPEED7 Chapter 1 Basics
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 1-1
Chapter 1 Basics
This Basics contain hints for the usage and information about the project
engineering of a SPEED7 system from VIPA.
General information about the System 300S like dimensions and
environment conditions will also be found.
Topic Page
Chapter 1 Basics..............................................................................1-1
Safety Information for Users................................................................. 1-2
Operating structure of a CPU ............................................................... 1-3
CPU 317-4PN12................................................................................... 1-6
Overview
Content

Chapter 1 Basics Manual VIPA System 300S SPEED7
1-2 HB140E - CPU - RE_317-4PN12 - Rev. 12/05
Safety Information for Users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges can fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive modules
you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of
electrostatic
sensitive modules
Measurements and
alterations on
electrostatic
sensitive modules

Manual VIPA System 300S SPEED7 Chapter 1 Basics
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 1-3
Operating structure of a CPU
The CPU contains a standard processor with internal program memory. In
combination with integrated SPEED7 technology and SPEED-Bus, the unit
provides a powerful solution for process automation applications within the
System 300S family.
A CPU supports the following modes of operation:
• cyclic operation
• timer processing
• alarm controlled operation
• priority based processing
Cyclic processing represents the major portion of all the processes that are
executed in the CPU. Identical sequences of operations are repeated in a
never-ending cycle.
Where a process requires control signals at constant intervals you can
initiate certain operations based upon a timer, e.g. not critical monitoring
functions at one-second intervals.
If a process signal requires a quick response you would allocate this signal
to an alarm controlled procedure. An alarm can activate a procedure in
your program.
The above processes are handled by the CPU in accordance with their
priority. Since a timer or an alarm event requires a quick reaction, the CPU
will interrupt the cyclic processing when these high-priority events occur to
react to the event. Cyclic processing will resume, once the reaction has
been processed. This means that cyclic processing has the lowest priority.
General
Cyclic processing
Timer processing
Alarm controlled
processing
Priority based
processing

Chapter 1 Basics Manual VIPA System 300S SPEED7
1-4 HB140E - CPU - RE_317-4PN12 - Rev. 12/05
The program that is present in every CPU is divided as follows:
• System routine
• User application
The system routine organizes all those functions and procedures of the
CPU that are not related to a specific control application.
This consists of all the functions that are required for the processing of a
specific control application. The operating modules provide the interfaces to
the system routines.
The following series of operands is available for programming the CPU:
• Process image and periphery
• Bit memory
• Timers and counters
• Data blocks
The user application can quickly access the process image of the inputs
and outputs PAA/PAE. You may manipulate the following types of data:
• individual Bits
• Bytes
• Words
• Double words
You may also gain direct access to peripheral modules via the bus from
user application. The following types of data are available:
• Bytes
• Words
• Blocks
Applications
System routine
User application
Operands
Process image
and periphery

Manual VIPA System 300S SPEED7 Chapter 1 Basics
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 1-5
The bit memory is an area of memory that is accessible by means of
certain operations. Bit memory is intended to store frequently used working
data.
You may access the following types of data:
• individual Bits
• Bytes
• Words
• Double words
In your program you may load cells of the timer with a value between 10ms
and 9990s. As soon as the user application executes a start-operation, the
value of this timer is decremented by the interval that you have specified
until it reaches zero.
You may load counter cells with an initial value (max. 999) and increment
or decrement these when required.
A data block contains constants or variables in the form of bytes, words or
double words. You may always access the current data block by means of
operands.
You may access the following types of data:
• individual Bits
• Bytes
• Words
• Double words
Bit Memory
Timers and
counters
Data Blocks

Chapter 1 Basics Manual VIPA System 300S SPEED7
1-6 HB140E - CPU - RE_317-4PN12 - Rev. 12/05
CPU 317-4PN12
The CPU 317-4PN12 are based upon the SPEED7 technology. This
supports the CPU at programming and communication by means of co-
processors that causes a power improvement for highest needs.
The SPEED7-CPU is provided with a parallel SPEED-Bus that enables the
additional connection of up to 10 modules from the SPEED-Bus periphery.
While the standard peripheral modules are plugged-in at the right side of
the CPU, the SPEED bus peripheral modules are connected via a SPEED-
Bus bus connector at the left side of the CPU.
Standard bus (serial)
SPEED-Bus (parallel)
The SPEED7 CPUs from VIPA are instruction compatible to the program-
ming language STEP®7 from Siemens and may be programmed via the
Siemens SIMATIC Manager. Here the instruction set of the S7-400 from
Siemens is used.
Modules and CPUs of the System 300 from VIPA and Siemens may be
used at the "Standard" bus as a mixed configuration.
The user application is stored in the battery buffered RAM or on an
additionally pluggable MMC storage module.
The CPU is configured as CPU 317-2 PN/DP (6ES7 317-2EK13-0AB0
V2.6) from Siemens.
Overview

Manual VIPA System 300S SPEED7 Chapter 1 Basics
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 1-7
PC
CPU
DP master
MMC
DP
MMC
RN
ST
MR
Tip
3Sec.
MPI Adapter
wld file
System data
RAM
PG/OP
Power ON
RN
CPU
TP
firmware
Flash
Firmw.Proj.
RAM
Ethernet
MPI
Proj.
Proj./Firmw.
RS232
DP Adapter
RAM Flash
Firmw.Proj.
Web-Browser
Progamming tool
RJ45
Web
TP
RAM Flash
Firmw.Proj.
Web
CP 343
NCS
overall reset
Note!
Please always use the CPU 317-2 PN/DP (6ES7 317-2EK13-0AB0 V2.6)
from Siemens of the hardware catalog to project this CPU from VIPA.
For the project engineering, a thorough knowledge of the Siemens
SIMATIC Manager and the hardware configurator from Siemens is
required!
The CPU has an integrated memory. Information about the capacity
(min. capacity ... max capacity) of the memory may be found at the front of
the CPU.
The memory is divided into the following 3 parts:
• Load memory 8Mbyte
• Code memory (50% of the work memory)
• Data memory (50% of the work memory)
The work memory has 2Mbyte. There is the possibility to extend the work
memory to its maximum printed capacity 8Mbyte by means of a MCC
memory extension card.
Access options
Memory
management

Chapter 1 Basics Manual VIPA System 300S SPEED7
1-8 HB140E - CPU - RE_317-4PN12 - Rev. 12/05
The SPEED-Bus is a 32bit parallel bus developed from VIPA with a
maximum data rate of 40Mbyte/s. Via the SPEED-Bus you may connect up
to 10 SPEED-Bus modules to your CPU 317-4PN12.
In opposite to the "standard" backplane bus where the modules are
plugged-in at the right side of the CPU by means of single bus connectors,
the modules at the SPEED-Bus are plugged-in at the left side of the CPU
via a special SPEED-Bus rail.
VIPA delivers profile rails with integrated SPEED-Bus for 2, 6 or 10
SPEED-Bus peripheral modules with different lengths.
The CPU has an integrated PROFIBUS DP master, which also may be
used as PROFIBUS DP slave.
The project engineering takes place in the hardware configurator from
Siemens via the PROFIBUS sub module.
The CPU has an integrated PROFINET IO controller, which is to be
configured by the PROFINET sub module in the Siemens hardware
configurator.
The CPU has an Ethernet interface for PG/OP communication. Via the
"PLC" functions you may directly access the Ethernet PG/OP channel and
program res. remote control your CPU. A max. of 4 PG/OP connections is
available.
You may also access the CPU with a visualization software via these
connections.
• Wiring by means of spring pressure connections (CageClamps) at the
front connector
• Core cross-section 0.08...2.5mm2
• Total isolation of the wiring at module change
• Potential separation of all modules to the backplane bus
• ESD/Burst acc. IEC 61000-4-2/IEC 61000-4-4 (up to level 3)
• Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
SPEED-Bus
Integrated
PROFIBUS
DP master
Integrated
PROFINET IO
controller
Integrated
Ethernet PG/OP
channel
Operation Securit
y

Manual VIPA System 300S SPEED7 Chapter 1 Basics
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 1-9
• Operating temperature: 0 ... +60°C
• Storage temperature: -25 ... +70°C
• Relative humidity: 5 ... 95% without condensation
• Ventilation by means of a fan is not required
• Dimensions of the basic enclosure:
2tier width: (WxHxD) in mm: 80x125x120
The CPU comes with an integrated power supply. The power supply is to
be supplied with DC 24V. By means of the supply voltage, the internal
electronic is supplied as well as the connected modules via backplane bus.
The power supply is protected against inverse polarity and overcurrent.
Please regard that the integrated power supply may supply the backplane
bus (SPEED-Bus and Standard bus) with a sum of 4A.
Each SPEED-Bus rail has a slot for an external power supply. This allows
you to raise the maximum current at the back plane bus for 6A.
Environmental
conditions
Dimensions/
Weight
Integrated
power supply

Chapter 1 Basics Manual VIPA System 300S SPEED7
1-10 HB140E - CPU - RE_317-4PN12 - Rev. 12/05

Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines
HB140E - CPU - RE_317-4PN12 - Rev. 12/05 2-1
Chapter 2 Assembly and installation guidelines
In this chapter you will find all information, required for the installation and
the cabling of a process control with the components of a CPU 317-4PN12
in the System 300.
Topic Page
Chapter 2 Assembly and installation guidelines............................2-1
Overview .............................................................................................. 2-2
Installation dimensions ......................................................................... 2-3
Assembly SPEED-Bus ......................................................................... 2-4
Assembly standard bus ........................................................................ 2-8
Cabling............................................................................................... 2-10
Installation guidelines ......................................................................... 2-11
Overview
Content

Chapter 2 Assembly and installation guidelines Manual VIPA System 300S SPEED7
2-2 HB140E - CPU - RE_317-4PN12 - Rev. 12/05
Overview
This CPU is provided with a parallel SPEED-Bus that enables the
additional connection of up to 10 modules from the SPEED-Bus periphery.
While the standard peripheral modules are plugged-in at the right side of
the CPU, the SPEED-Bus peripheral modules are connected via a SPEED-
Bus bus connector at the left side of the CPU.
VIPA delivers profile rails with integrated SPEED-Bus for 2, 6 or 10
SPEED-Bus peripheral modules with different lengths.
Standard-Bus (serial)
SPEED-Bus (parallel) CPU
The single modules are directly installed on a profile rail and connected via
the backplane bus coupler. Before installing the modules you have to clip
the backplane bus coupler to the module from the backside.
The backplane bus couplers are included in the delivery of the peripheral
modules.
With SPEED-Bus the bus connection happens via a SPEED-Bus rail
integrated in the profile rail at the left side of the CPU. Due to the parallel
SPEED-Bus not all slots must be occupied in sequence.
At slot (SLOT 1 DCDC) you may plug either a SPEED-Bus module or an
additional power supply.
You may assemble the System 300 horizontally, vertically or lying.
SLOT1
DCDC
CPU
SLOT2
SLOT1 DCDC
CPU
SLOT2
horizontal assembly
lying assembly
vertical
assembly
Please regard the allowed environment tempera-
tures:
• horizontal assembly: from 0 to 60°C
• vertical assembly: from 0 to 40°C
• lying assembly: from 0 to 40°C
General
Serial
Standard bus
Parallel
SPEED-Bus
SLOT 1 for additional
power supply
Assembly
possibilities