Vision Engraving & Routing Systems VR48 5 Series User manual

© 2020 Vision Engraving & Routing Systems
Vision VR48 Series 5
Installation Guide
Revised: 5/14/2020Part number 12-1090-01
This is ONLY the Installation Guide.
PLEASE review the complete User
Manual for your machine, which will be
installed on your computer after the
software installation is completed.
Braille Inserter Offset
X__________ Inches__ mm__
Y__________ Inches__ mm__
Factory Settings

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directly or indirectlybythis document.
Revised: 5/14/2020
Vision VR48 Series 5 Installation Guide
© 2020 Vision Engraving & Routing Systems

3Contents
3
© 2020 Vision Engraving & Routing Systems
Table of Contents
Part I Introduction 4
................................................................................................................................... 41 Computer Requirements
................................................................................................................................... 52 Vision Software Security Device
................................................................................................................................... 63 General Electrical and Facility Requirements
................................................................................................................................... 74 Important VR48 Unloading Information
Part II Machine Setup 8
................................................................................................................................... 81 Layout Diagrams
.......................................................................................................................................................... 9VR48 T-Slot table
.......................................................................................................................................................... 10VR48 Vacuum table
................................................................................................................................... 112 Installation
.......................................................................................................................................................... 11Electrical Requirements
.......................................................................................................................................................... 12Locating the Router
.......................................................................................................................................................... 13Connections
.......................................................................................................................................................... 23Pendant Holder Installation
.......................................................................................................................................................... 24Levelling the Machine
.......................................................................................................................................................... 25Scheduling Installation
.......................................................................................................................................................... 26VR48 Vacuum Pump Connection - Vacuum Table Model Only
................................................................................................................................... 293 Network Connection
................................................................................................................................... 344 Vision Mov UI Software Installation
................................................................................................................................... 425 Vision Software Installation

Vision VR484
© 2020 Vision Engraving & Routing Systems
1 Introduction
This guide contains information to prepare the owner of a Vision VR48 for the proper installation of their
machine. It is the customer's responsibility to read through this guide and make sure the work area,
electrical and computer requirements are met. If for any reason, there are questions about these
requirements, please call your Vision representative as soon as possible.
In the following sections, the complete machine and Vision software installation will be outlined.
Please call or email your Vision distributor or the Vision service department at Vision for assistance if
you have any questions with this procedure. The Vision service department phone number is 1-602-439-
0600 and the email address is [e-mail].
FOR MORE DETAILED INFORMATION, PLEASE REFER TO THE USER GUIDE FOR YOUR MACHINE
INSTALLED WITH THE VISION SOFTWARE. USER GUIDES ARE ALSO AVAILABLE ONLINE AT
http://www.visionengravers.com/support/vision-engraver-manuals.html
1.1 Computer Requirements
Minimum System
Requirements:
CPU:
Intel i5 2.6-3.0GHz
Hard Drive:
5 GB free space
RAM:
8 GB
Operating System:
Windows 10 (32/64 bit)
Windows 8 (32/64 bit)
Windows 7 (32/64 bit)
NOTE: Windows updates must ALL be installed
Ports:
1 USB port for security dongle
1 USB port for Ethernet adapter to connect machine
Suggested System
Requirements
CPU:
Intel i7 2.6-3.0GHz (or faster)
Hard Drive:
500 GB SSD (or larger)
RAM::
16 GB (or more)
Operating System:
Windows 10 (64 bit)
Ports
1 USB port for security dongle
1 USB port for Ethernet adapter to connect machine

Introduction 5
© 2020 Vision Engraving & Routing Systems
1.2 Vision Software Security Device
IMPORTANT:
The Vision software is available in two versions; one with a USB dongle, and one that is "dongleless" and
is loaded on to a USB Memory stick. If your machine was delivered with, or you currently have the silver,
white/blue or orange software dongle, DO NOT LOSE IT!
The Vision software will NOT run without the dongle plugged into the computer.

Vision VR486
© 2020 Vision Engraving & Routing Systems
1.3 General Electrical and Facility Requirements
Machine Model
Requirements
VR48 Router - T-Slot Table
With Standard 3 HP Router Head
With Optional 5 HP Router Head
One 220 VAC 50 Amp Single Phase (Vision machine)
One 220 VAC 50 Amp Three Phase (Vision machine)
VR48 Router - Vacuum Table
With Standard 3 HP Router Head
With Optional 5 HP Router Head
One 220 VAC 50 Amp Single Phase (Vision machine)
AND One 220 VAC 30 Amp Single Phase (vacuum pump)
One 220 VAC 50 Amp Three Phase (Vision machine)
AND One 220 VAC 30 Amp Single Phase (vacuum pump)
Optional Equipment
Engraving Chip Removal System
Router Extraction System
Required in addition to the machine power above:
One 110 VAC 15 Amp OR One 220 VAC 10 Amp
One 220 VAC 20 Amp Single Phase
Optional Equipment Requiring
Compressed Air Supply
UNIST Misting System
NSK 50,000 RPM Spindle
Required in addition to the machine power above:
Clean Dry Compressed Air Supply 60 - 90 PSI
One 110 VAC 15 Amp OR One 220 VAC 10 Amp Single
Phase AND Clean Dry Compressed Air Supply 1 SCFM
@ 40 PSI
NOTE: In addition to the above requirements, a standard outlet is required for the computer.

Introduction 7
© 2020 Vision Engraving & Routing Systems
1.4 Important VR48 Unloading Information
Unloading the Crate - IMPORTANT INFORMATION
Please follow these guidelines when unloading the crated machine from
the freight truck.
The VR48 is shipped in a large framed crate with all accessories loaded
under the machine.
The crate presents a significant tip hazard when using lower capacity fork
lifts.
When unloading the crate from the freight truck, it is highly recommended
that an experienced fork lift operator or rigging company be utilized.
The forklift must have a minimum capacity of 6,000 lbs and 6' or longer
forks.
Keep crate close to ground level when transporting on fork lift.
Unload machine from crate before transporting machine into facility.

Vision VR488
© 2020 Vision Engraving & Routing Systems
2 Machine Setup
2.1 Layout Diagrams

Machine Setup 9
© 2020 Vision Engraving & Routing Systems
2.1.1 VR48 T-Slot table

Vision VR4810
© 2020 Vision Engraving & Routing Systems
2.1.2 VR48 Vacuum table

Machine Setup 11
© 2020 Vision Engraving & Routing Systems
2.2 Installation
It is highly recommended that the computer being used to operate the Vision machine be connected to
the internet. This will allow a Vision Technical Support representative to connect remotely to assist
when needed.
NOTE: This is only a recommendation and is not needed for daily use of the Vision equipment.
2.2.1 Electrical Requirements
1. A qualified and licensed electrician must be used to complete all wiring and grounding of the
machine according to all state, local, and national electrical codes.
2. Make sure all Junction Boxes and Outlets are mounted according to all state, local and national
electrical codes.
3. Junction Box #1 (50 Amp, 220 VAC, Single Phase for 3 HP router motor OR 50 Amp, 220 VAC,
Three Phase for 5 HP router motor) will power the router table, spindle, and controls. It is typically
mounted on Wall A, approximately 36 to 48 inches above the floor surface. The box should be level
with the left edge of the router table. (Refer to Installation Layout Diagrams).
4. Junction Box #2 - for machines equipped with Vacuum Tables ONLY - (30 Amp. 220 VAC, Single
Phase) will power the Vacuum Pump. Mounting should be on Wall A and between 36 inches and 48
inches above the floor surface. If locating the vacuum pump as shown (Refer to Installation Layout
Diagram), locate Junction Box #2 no greater than 4 feet from Junction Box #1. Junction Box #2 can
also be another outlet if you are using the plug supplied with the vacuum unit - check all local, state,
and national electrical code.
5. Outlet #1 (20 Amp, 220 VAC, Single Phase) should be mounted on Wall A as shown (Refer to
Installation Layout Diagram - Section 2.1). This can also be another Junction Box if the Dust
Collector is to be direct wired to its electrical source. The dust collector is approximately 2 feet x 3
feet and is on wheels.
6. Outlet #2 (15 Amp, 110 VAC, Single Phase) should have multiple standard three prong sockets for
the computer. It is typically located near the bottom left corner of the router table (home position) as
shown (Refer to Installation Layout Diagram).
7. Wiring needs to be completed to the junction boxes, outlets, etc. before the scheduled first
installation/machine orientation day.

Vision VR4812
© 2020 Vision Engraving & Routing Systems
2.2.2 Locating the Router
1. A doorway of at least 80 inches wide and 80 inches high is required in order for the router to be
moved into your facility.
2. Locate machine indoors on a flat surface and on a solid foundation.
3. Temperature must remain between 40°F and 85°F.
4. Do not expose machine to direct sunlight, rain, vibration, dampness, or explosive environments.
5. A forklift is required to remove the crate from the shipping truck and to locate the equipment in the
building. The forklift must have a minimum capacity of 6,000 lbs and 6' or longer forks.
6. A pallet jack is required to level the router table.
7. The router table footprint is approximately 6.7 feet x 10.7 feet. A designated work area of at least 5
feet is strongly recommended around all sides of the machine to ensure ease of operation, material
handling, cleaning, maintenance and safety.
8. Typically, the vacuum pump is between the router table and Wall A (Refer to Installation Layout
Diagram - Section 2.1). Please note the orientation of the pump and motor.

Machine Setup 13
© 2020 Vision Engraving & Routing Systems
2.2.3 Connections
The Main Power Switch is located on the left side of the VR48.
The main power supply is connected to the Main Electrical Box on the left side of the VR48. Remove the
cover (if installed) and make the connections as shown below. Ground is connected to the bare wire and
common leads are connected to the two shielded wires. The supply for this connection is Junction Box
#1 (220 VAC, Single Phase). NOTE: If the 5 hp router spindle is purchased, 220 VAC, Three Phase
power is needed).
Note: The picture below is for illustration purposes only. The power cable should enter the Main Electrical
Box through the hole in the left side of the box as shown in the above picture.

Vision VR4814
© 2020 Vision Engraving & Routing Systems

Machine Setup 15
© 2020 Vision Engraving & Routing Systems
On the front of the control box for VR48 Router, there are five connection ports; One is an Computer
Ethernet port used to connect your computer or network to the on-board Series 5 Controller, the second
two are for the Pendant, the fourth is a USB port to connect a computer to the optional DACS Camera
System, and the fifth is to connect the Remote Start Switch for the Dust Collector System.
Plug the network cable (or the crossover cable) into the BOTTOM Ethernet port on the VR48, then either
plug the network cable into your network (or hub), or using the crossover cable, plug into the network port
on your computer. Plug the Pendant cables into the Pendant and Pendant Port on the VR48.
Connections for the DACS Camera System are detailed in a separate section of this manual. Connect
the Dust Collector Remote Start Cable to the Remote Start Port using the supplied cable.

Vision VR4816
© 2020 Vision Engraving & Routing Systems

Machine Setup 17
© 2020 Vision Engraving & Routing Systems
The Dust Collector Remote Start Switch will need to be connected. For ease of operation, a remote start
switch and cables can be used to turn on the dust collector automatically when a job is being run. The
supply for this connection is from Outlet #1 (220 VAC, Single Phase, 20 Amp or 110 VAC 25 Amp).

Vision VR4818
© 2020 Vision Engraving & Routing Systems

Machine Setup 19
© 2020 Vision Engraving & Routing Systems
Wiring for this switch is shown below. The input and output wires should be connected as shown. Both
input and output ground wires can be connected to the single GND location shown. The switch can be
wall mounted at a location convenient for the user.
The Remote Start Cable is connected to the Remote Start Port on the front of the machine's control box.

Vision VR4820
© 2020 Vision Engraving & Routing Systems