Vision REVO User manual

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
Tel: [phone] Fax: [phone] Email: [e-mail]
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REVO
User Manual
Update Date
Prepared By
Checked By
Approved By
Versio
n
2022.11.07
Albert
Zora
E.Tiveron
Ben
Neil
V1.4

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
Tel: [phone] Fax: [phone] Email: [e-mail]
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Term Definition
The following acronyms and their meanings are used in this Manual.
BMS
Battery Management System
SOC
State of Charge
SOH
State of Health
UPS
Uninterruptible Power Supply
OT
Over Temperature
OV
Over Voltage
UV
Under Voltage
HMI
Human Machine Interface
Charge OC
Charge Over Current
Discharge OC
Discharge Over Current
Cell OV
Cell over voltage
Pack OV
Pack Over Voltage
LFP
LiFePO4
CBMS
Cabinet Battery Management System
GBMS
Group Battery Management System
TP
Ten-or-Fifteen-min Backup Time Solution for Three-phase UPS
TPH
Five-min Backup Time Solution for Three-phase UPS
TPL
Over One Hour Backup Time Solution for Three-phase UPS
EXPERT USERS
Person with relevant education, training, knowledge and experience to enable him or
her to perceive risks and to avoid danger which electricity can create. This type of
user can use, install, configure and maintain VISION REVO series products.
SKILLED USERS
Person adequately advised or supervised by expert users to enable him or her to
perceive risks and to avoid danger which electricity can create. This type of user can
use and install VISION REVO series products under the supervision of expert users.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
Tel: [phone] Fax: [phone] Email: [e-mail]
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COMMON USERS
Person who is not an expert user and who is not a skilled users
Contents
1Overview............................................................................................................................7
1.1 Range of application....................................................................................................................... 7
1.2 For the reader.................................................................................................................................. 7
1.3 Manual............................................................................................................................................ 7
2Product description ..........................................................................................................8
2.1 Brief introduction ........................................................................................................................... 8
2.2 Solution introduction...................................................................................................................... 8
2.3 Product functions and advantages .................................................................................................. 8
2.4 Product list...................................................................................................................................... 9
3Safety instruction............................................................................................................10
3.1 Label description.......................................................................................................................... 10
3.2 Installation tools ........................................................................................................................... 12
3.3 Attention items ............................................................................................................................. 13
3.3.1 Manual.................................................................................................................................. 13
3.3.2 Identity protection................................................................................................................. 13
3.3.3 Safety warning label ............................................................................................................. 13
3.3.4 Personnel requirement .......................................................................................................... 14
3.3.5 Battery protection.................................................................................................................. 14
3.3.6 Electric measurement............................................................................................................ 14
3.3.7 Expert Users Measuring Instrument ..................................................................................... 14
3.3.8 Maintenance and repairing.................................................................................................... 15
3.3.9 Safety notice ......................................................................................................................... 15
4Module .............................................................................................................................20
4.1 Module description....................................................................................................................... 20

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
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4.2 Module specification.................................................................................................................... 20
5CBMS ...............................................................................................................................23
5.1 CBMS description........................................................................................................................ 23
5.2 CBMS specification...................................................................................................................... 23
5.3 CBMS function panel................................................................................................................... 26
5.4 LED indicator status and definition.............................................................................................. 28
5.5 Breaker......................................................................................................................................... 29
6GBMS...............................................................................................................................31
6.1 GBMS description........................................................................................................................ 31
6.2 GBMS specification ..................................................................................................................... 31
6.3 GBMS function panel and definition............................................................................................ 33
7Cabinet.............................................................................................................................34
7.1 Cabinet description....................................................................................................................... 34
7.2 Cabinets specification................................................................................................................... 34
8Communication...............................................................................................................36
8.1 Communication with UPS............................................................................................................ 36
9System installation..........................................................................................................37
9.1 Unpacking and inspection ............................................................................................................ 37
9.2 Unpacking steps ........................................................................................................................... 37
9.3 Loading list................................................................................................................................... 46
9.4 Mechanical installation................................................................................................................. 47
9.4.1 Installation place................................................................................................................... 47
9.4.2 L-shaped rails disassembly ................................................................................................... 52
9.4.3 Module detection before installed......................................................................................... 54
10 Cable Connection........................................................................................................55
10.1 Connection overview.................................................................................................................... 55

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
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10.2 Ground connection ....................................................................................................................... 57
10.3 Module installation....................................................................................................................... 58
10.4 GBMS installation........................................................................................................................ 61
10.5 Fuse installation............................................................................................................................ 63
10.6 Interconnection inside the cabinet................................................................................................ 66
10.6.1 Module connection.............................................................................................................. 66
10.6.2 Tie position......................................................................................................................... 71
10.6.3 Module communication cable connection .......................................................................... 72
10.6.4 Power cable routing diagram .............................................................................................. 74
10.6.5 GBMS 24V power connection............................................................................................ 76
10.6.6 CBMS parallel communication connect............................................................................. 79
10.6.7 AC power connection ......................................................................................................... 82
10.6.8 Set the dial switch............................................................................................................... 84
10.6.9 CAN/RS485 with UPS........................................................................................................ 88
10.6.10 Dry contact connection..................................................................................................... 89
10.6.11 GBMS DIP switch setting................................................................................................. 90
10.7 UPS Parameter Setting................................................................................................................. 93
11 Running Test...............................................................................................................93
11.1 Starting up examination................................................................................................................ 93
11.1.1 START-UP CHECKLIST .................................................................................................. 93
11.1.2 Starting up examination...................................................................................................... 95
11.1.3 SOC validation and calibration........................................................................................... 95
11.1.4 Startup steps........................................................................................................................ 96
11.2 Troubleshooting.......................................................................................................................... 104
11.2.1 LED display fault.............................................................................................................. 104
11.2.2 Troubleshooting................................................................................................................ 104

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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11.2.3 Routine maintenance......................................................................................................... 108
12 System monitoring....................................................................................................109
12.1 HMI monitoring ......................................................................................................................... 109
12.1.1 Product specifications....................................................................................................... 109
12.1.2 Performance...................................................................................................................... 109
12.1.3 Homepage......................................................................................................................... 110
12.1.4 Real-time monitoring........................................................................................................ 111
12.1.5 Cell data............................................................................................................................ 112
12.1.6 Alarm/protection page ...................................................................................................... 113
13 Appendix....................................................................................................................114
13.1 Factory warranty......................................................................................................................... 114
13.2 Limitation of Liability................................................................................................................ 115
13.3 About VISION ........................................................................................................................... 116
13.4 About storage ............................................................................................................................. 117
14 Index of figures .........................................................................................................118
15 Index of the tables.....................................................................................................121

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
Tel: [phone] Fax: [phone] Email: [e-mail]
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1 Overview
1.1 Range of application
This Manual introduces VISION REVO series product, its installation, operation and as well as its
maintenance. All the technical features that distinguish the VISION REVO series products are also
described. VISION REVO system developed by SHENZHEN CENTER POWER TECH.CO.,
LTD. is suitable for high-voltage lithium battery system, and widely used in UPS backup power,
large energy storage and other applications.
1.2 For the reader
This Manual of installation, operation and maintenance is suitable for every kind of user - commons
users, skilled users & expert users who may need to view technical information. The manual will
then define the operations that experienced, instructed and other personnel can perform. This
Manual is suitable for the installation & Operation & Maintenance of all lithium batteries cabinet for
the TP, TPH and TPL series of REVO.
1.3 Manual
This manual must be consulted carefully before using, installing and maintaining the product. Please
properly store and put the Manual at an accessible place. All the information in the Manual, including
the Figures and symbols, is owned by SHENZHEN CENTER POWER TECH.CO., LTD. Such
information must not be used by personnel not authorized by SHENZHEN CENTER POWER
TECH.CO., LTD.
The Manual will be constantly updated and revised, and the users shall refer to the purchased
products for the latest updates. For more details, please get the latest Manual through the sales
channel.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
Tel: [phone] Fax: [phone] Email: [e-mail]
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2 Product description
2.1 Brief introduction
REVO series lithium battery system is developed by SHENZHEN CENTER POWER TECH.CO.,
LTD. It is suitable for high-voltage lithium battery system and is mainly used in UPS backup power
or energy storage, high-precision multi-string (16S) cell voltage and temperature acquisition. The
module adopts passive equalization, and the maximum equalization current reaches 300mA. The
external communication interface adopts isolated CAN bus to realize the cascade communication of
up to 15 BMU. This Manual describes the type and size, performance, technical characteristics,
warnings and precautions of REVO series lithium battery system. This specification applies only to
backup battery products provided by SHENZHEN CENTER POWER TECH.CO., LTD.
2.2 Solution introduction
REVO series uses VISION high-rate LFP batteries and self-developed BMS system,
integrated remote cloud management system and intelligent fire protection module, with
high reliability, good stability, long service life and excellent safety performance.
2.3 Product functions and advantages
REVO series has four levels of safety protection to ensure the safety and reliability of the
system throughout the life cycle; it adopts a three-level management architecture design to
accurately monitor the status of each component in the system, which ensures stable
system performance and ensure the safety of user load power supply.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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2.4 Product list
VISION REVO systems consist of:
Cabinet
LIBVISRAC50AH
Suitable for 8 or 10 modules LIBVISMOD50
LIBVISRAC100AH
Suitable for 8 or 10 modules LIBVISMOD100
LIBVISRAC40AH
Suitable for 8 or 10 modules LIBVISMOD40
LIBVISRAC200AH
Suitable for 8 or 10 modules LIBVISMOD200
Different models of battery modules or cabinets cannot be installed in parallel
CBMS
LIBVISSG250TP0
Suitable for LIBVISMOD50
LIBVISSG630TP0
Suitable for LIBVISMOD100
LIBVISSG630TPH
Suitable for LIBVISMOD40
LIBVISSG250TPL
Suitable for LIBVISMOD200
Battery Modules
LIBVISMOD50
V-LFP51.2V50AH TP10
LIBVISMOD100
V-LFP51.2V100AH TP20
LIBVISMOD40
V-LFP51.2V40AH TPH20
LIBVISMOD200
V-LFP51.2V200AH TPL10
It is not possible to install different models of battery modules in the same system
GBMS
LIBVISGBMS
Group Battery Management System
There must be at least one GBMS per lithium battery system

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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3 Safety instruction
3.1 Label description
In order to ensure the users safety while using this product, the Manual provides pertinent
identification information and corresponding symbols.
Please read carefully the following list of symbols used in this Manual.
Table 3.1-1 Safety Symbols
Low potential danger: it may result in mild or moderate injury
High risk of serious injury or death
High voltage inside the cabinet: a touch may lead to electric shock danger
Wear safety goggles all the time during installation or maintenance
Service by properly expert users only
Disconnect charger and verify no-voltage before maintenance
Turn off the battery system and Lock-out/Tag-out before maintenance. (If necessary, signal
maintenance operations appropriately).
Recycle lithium-ion batteries
Firmly ground to ensure the safety of operators and protect the grounding terminal (PE)
Emphasis and supplement: a quick way to master this step

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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Wear professional protective equipment to prevent personal injury.
Do not dispose in trash, follow local regulations.
Servicing of batteries must only be performed by expert users (or skilled users under
supervision of expert users) knowledgeable of batteries and the required precautions. Keep
common users away from batteries.
Wear professional protective equipment to prevent personal injury.
Do not dispose of batteries in a fire as they can explode.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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3.2 Installation tools
Tools prepared before installation are as follow:
Table 3.2-1 Tools
Items
Tools
Protection
Multimeter
Protective gloves
Insulated shoes
ESD wrist strap
Safety goggles
Installation
Electric screwdriver
Insulated Cross head screwdriver
Socket spanner
Insulated slot type screwdriver
Insulated wire stripper
Insulation tester
Test
Clamp meter
Laptop

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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3.3 Attention items
3.3.1 Manual
This Manual contains important information about REVO series lithium battery. Reading carefully
before the operation of REVO series product will help you get familiar with it.
This Manual should be put at an accessible place to ensure that all company
personnel can easily access it.
Please strictly follow the Manual while operating REVO series products.
Otherwise, it is possible to cause equipment damages, casualties, property
loss and so on.
3.3.2 Identity protection
The warning labels on the REVO series contain important safety protection
information of the product. Tearing or damaging is strictly prohibited.
REVO series back panels and front doors are equipped with nameplates that
contain important information of the product. Tearing or damaging is strictly
prohibited.
3.3.3 Safety warning label
In the process of installation, daily maintenance, overhaul and other operations of REVO
series products, to prevent improper operation, by common users and accidents, the
following agreements must be noticed:
DC circuit breakers in the system that are connected to REVO products must
be clearly marked to avoid accidents caused by false switching.
Set up warning signs or safety warning belts near the operation area to keep
common users out.
After maintenance and overhaul, pull out the key to the cabinet door and keep
it properly.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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3.3.4 Personnel requirement
Operators should be fully familiar with the system composition and working
principles of entire REVO series products.
The operator should be fully familiar with the Manual of the product.
3.3.5 Battery protection
There is a deadly high voltage in the energy storage backup battery between
the positive and negative poles of the battery system!
During installation or maintenance, make sure that the connection between
the battery pack and the UPS is completely disconnected.
3.3.6 Electric measurement
After the installation of the energy storage backup battery, there is a high
voltage. An accidental contact with the positive and negative poles may lead
to deadly injury. Therefore, please watch out when you need to measure the
power.
Prepare for insulation protection (e.g. wearing insulating gloves, etc.)
To ensure personal safety, one must be accompanied by others.
3.3.7 Expert Users Measuring Instrument
To ensure that the electrical parameters meet the requirements, relevant electrical
measuring equipment should be used during the electrical connection and trial operation of
the REVO system.
The measuring equipment with appropriate measuring range should be in line
with the on-site working conditions.
Ensure correct and standard electrical connection of the instrument.
Avoid the arc danger.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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3.3.8 Maintenance and repairing
After disconnecting the energy storage battery cabinet and UPS, confirm the
disconnection again before opening the front door for maintenance or overhaul.
In the maintenance and overhaul, the following items should be concerned:
Each operation must be carried out by expert users or by skilled users under
the supervision of expert users.
Ensure that the energy storage battery cabinet is not accidentally recharged.
Ensure no electricity in the energy storage battery cabinet with a Multimeter.
Insulate the possible electric part of REVO with insulation materials. Insulate
the positive and negative terminal of the battery module with insulating tape.
Ensure necessary ground connection.
3.3.9 Safety notice
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the manual before installing or working on this product.
Failure to follow these instructions will result in death or serious injury.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Install the product in a temperature controlled indoor environment free of conductive
contaminants and humidity.
Install the product on a non-flammable, level and solid surface (e.g. concrete) that can
support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries.
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Wear protective glasses, gloves and boots.
Do not lay tools or metal parts on top of batteries.
DANGER
Disconnect the charging source prior to connecting or disconnecting battery terminals.
Only expert users can open the module.
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove
source from ground. Contact with any part of a grounded battery can result in electric
shock. The likelihood of such shock can be reduced if such grounds are removed during
installation and maintenance (applicable to equipment and remote battery supplies not
having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and do not
drill or cut holes in close proximity to the product.
Failure to follow these instructions will result in death or serious injury
DANGER
The product is not designed for and must therefore not be installed in the following
unusual operating environments:
Damaging fumes
Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from
other sources
Moisture, abrasive dust, steam or in an excessively damp environment
Fungus, insects, vermin
Salt-laden air or contaminated cooling refrigerant
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing battery modules, always replace them with the same battery module type
Failure to follow these instructions will result in death or serious injury

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Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
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DANGER
Electrical equipment must be installed, operated, serviced, and maintained by expert
users or by skilled users under the supervision of expert users.
Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
Turn off all power supplying the UPS system before working on or inside the equipment.
Before working on the UPS system, check for hazardous voltage between all terminals
including the protective earth.
The battery cabinet contains an internal energy source. Hazardous voltage can be present
even when the UPS system is disconnected from the utility/ mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and that
utility/mains and batteries are disconnected.
A disconnection device (e.g. disconnection circuit breaker or switch) must be installed to
enable isolation of the system from upstream power sources in accordance with local
regulations. This disconnection device must be easily accessible and visible.
The batterycabinet must be properlyearthed/grounded and due to a high leakage current,
the earthling/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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NOTICE
RISK OF EQUIPMENT DAMAGE
Batteries should not be stored beyond 12 months from the date
of production. If they are stored for longer the calendar
degradation will cause the batteries to be irreversible degraded
beyond what is expected-a reduced runtime will be the
consequence.
If the UPS system remain DE-energized for a long period,
VISION recommends shutting down the batteries cabinet
completely.
Failure to follow these instructions can result in equipment
damage.

SHENZHEN CENTER POWER TECH CO., LTD
Address: Rooms 9-12, 7F, Block B, Building 7, Zone 2, Shenzhen Bay Technological and
Ecological Park, Nanshan District, Shenzhen, China
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4 Module
4.1 Module description
VISION REVO TP series back up batteries adopt the high capacity, high safety LFP
battery pack integration in the industry. Modules are structured in TP series, TPH series,
and TPL series. Within the module, integrated high-precision BMU units monitor and
gather real-time module voltage and temperature, to realize intelligent temperature control
at electric core level and intelligent balance of battery cell, which improves system
efficiency and battery cycle life. The module is designed by filling the inside of the
cold-rolled sheet metal shell, achieving high safety and reliability. At the same time, the
module is designed with high stability and disturbance immunity, to ensure the safe and
reliable operation of the battery cluster after it is integrated into the system.
4.2 Module specification
Table 4.2-1 Modules spec
Item
TP-10:51.2V50AH
TP-20:51.2V100AH
Commercial Ref ID
LIBVISMOD50
LIBVISMOD100
Nominal capacity
51.2V50Ah
51.2V100Ah
Cells configuration
16S1P
16S2P
Size(W*H*D):mm
442*106*690
442*150*800
Weight
36kg
70kg