VisuNet XT-9700 User manual

VisuNet XT
9700 Series
PROCESS AUTOMATION
USER MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indu-
stry, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
VisuNet XT 9700 Series

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1
1 Safety ....................................................................................... 5
1.1 Validity .............................................................................................. 5
1.2 Symbols Used ................................................................................. 5
1.3 Target Group/Personnel ................................................................. 5
1.4 Reference Documentation .............................................................. 5
1.5 Delivery, Transport, and Storage ................................................... 6
1.6 Marking ............................................................................................ 6
1.7 Intended Use ................................................................................... 6
1.8 Warnings and Cautions .................................................................. 7
1.9 Disposal ........................................................................................... 7
2 Introduction ............................................................................. 9
2.1 Certification ..................................................................................... 9
3 Product Description ............................................................. 11
3.1 General Overview .......................................................................... 11
3.2 Component Overview ................................................................... 12
3.3 Specifications ................................................................................ 14
3.4 Agency Markings, Standards, and Certifications ...................... 15
3.4.1 UL ............................................................................................... 15
3.4.2 ATEX ........................................................................................... 16
3.4.3 IEC and IECEX ............................................................................ 16
3.4.4 FCC ............................................................................................ 17
4 Hardware Installation ........................................................... 19
4.1 General Warnings .......................................................................... 19
4.2 Mounting the VisuNet XT .............................................................. 19
4.2.1 Selecting a Mounting Location .................................................... 19
4.2.2 Mounting Options ........................................................................ 19

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5 Connectors and Cabling ...................................................... 27
5.1 Junction Box .................................................................................. 27
5.1.1 With Quick Disconnects and Cable Glands ................................. 27
5.1.2 With Cable Glands ...................................................................... 28
5.1.3 Removing the Junction Box ......................................................... 28
5.1.4 Routing Cables Through the Junction Box .................................. 28
5.1.5 Installing the Junction Box ........................................................... 28
5.2 I/O Plates ........................................................................................ 29
5.2.1 X1 - Power ................................................................................... 30
5.2.2 X2 - USB 2.0 (x2) ........................................................................ 31
5.2.3 Rear non-incendive/intrinsically safe USB (optional) ................... 31
5.2.4 X3 - Serial Port (RS232) .............................................................. 31
5.2.5 X4 - Digital In/Out (I/O) ................................................................ 31
5.2.6 X5 - Serial Port (RS485) .............................................................. 32
5.2.7 X6 - Audio In/Out (I/O) ................................................................. 32
5.2.8 X7 - VGA ..................................................................................... 32
5.2.9 X8 - LAN ...................................................................................... 32
5.2.10 X9 - LAN/Fiber ............................................................................. 33
5.2.11 Fuses ........................................................................................... 34
5.2.12 Blanking Plugs ............................................................................. 34
5.2.13 Front non-incendive/intrinsically safe USB (optional) ................... 35
5.3 External Grounding ....................................................................... 35
5.4 SD Card Reader Option ................................................................. 36
6 Calibration and Operation ................................................... 37
6.1 Touch Screen Interface ................................................................. 37
6.1.1 Introduction ................................................................................. 37
6.1.2 Touch Screen Calibration ............................................................ 37
6.2 Membrane Keypads ....................................................................... 39
6.2.1 System Power Up with Heaters ................................................... 40
6.2.2 Keypad Disable ............................................................... /Enable 40
6.2.3 Heater Fault ................................................................................. 41
6.2.4 Computer Fault ............................................................................ 41
6.3 LED Quick Reference Guide ......................................................... 42

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7 Field Maintenance and Repair ............................................. 43
7.1 Inspection ...................................................................................... 43
7.2 Field Serviceable Components ................................................... 43
7.2.1 AC Power Supply Removal and Replacement
43
7.2.2 DC Power Supply Removal and Replacement ............................ 48
7.2.3 Solid-State Drive (SSD) Removal and Replacement
53
7.2.4 Fuse Replacement ...................................................................... 56
8 Replacement Parts ............................................................... 57
8.1 I/O Panel Connectors .................................................................... 57
8.2 Fuses .............................................................................................. 57
8.3 Solid State Drive (SSD) ................................................................. 57
8.4 Power Supply ................................................................................. 57
9 Appendix ............................................................................... 59
9.1 Factory Restore Guide .................................................................. 59
9.1.1 Method A .................................................................................... 59
9.1.2 Method B .................................................................................... 64
9.2 Digital I/O Setting .......................................................................... 68
10 Glossary ................................................................................ 77

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VisuNet XT 9700 Series
Safety
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1Safety
1.1 Validity
This document contains information that you must read for your own personal safety and to
avoid property damage. Depending on the hazard category, the warning signs are displayed in
descending order as follows:
1.2 Symbols Used
Safety Symbols
Informative Symbols
Action
This symbol indicates a paragraph with instructions.
1.3 Target Group/Personnel
The system operator is responsible for planning, mounting, commissioning, operating, and
maintenance.
Assembly, commissioning, operation, maintenance, and disassembly of any device must be
performed by trained, qualified personnel only. The instruction manual must be read and
understood.
1.4 Reference Documentation
Laws, standards, or directives applicable to the intended use must be observed. In relation to
hazardous areas, Directive 1999/92/EC must be observed.
The corresponding data sheets, Declarations of Conformity, EC type-examination certificates,
certificates and control drawings, if applicable (see data sheet), are an integral part of this
document. This information can be found at www.pepperl-fuchs.com.
Due to constant revisions, this documentation is subject to continual change. Please refer only
to the most up-to-date version at www.pepperl-fuchs.com.
Danger!
Danger notices emphasize that hazardous conditions may exist in the equipment, or may be
associated with its use. Failure to comply with danger notices may result in serious personal
injury or death.
Warning!
Warning notices indicate a warning about a possible fault or danger.
Failure to comply with warning may result in personal injury or equipment damage.
Caution!
Caution notices indicate a warning about a possible fault.
Ignoring the devices and any connected facilities or systems may cause interruption, or
complete failure of components or the entire system.
Note!
Notes call attention to information that is especially significant to understanding or operating
the diagnostic module.

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Safety
1.5 Delivery, Transport, and Storage
Check the packaging and contents for damage. Inform the shipper and contact the supplier if
any damage is found.
Make sure the item received is the correct item ordered. Contact Pepperl+Fuchs with
questions or concerns.
Keep the original packaging. Always store and transport the device in the original packaging.
Always store the device in a clean and dry environment. The permitted storage temperature
(see data sheet) must be considered.
1.6 Marking
Examine the model number nameplate to identify the appropriate approvals, area
classification, and type, as shown in Figure 1.1.
Figure 1.1 XT Identification Labels: Zone 2 only ("L2") and
Dual rated Zone 2 & Class I/Div 2 ("W3")
1.7 Intended Use
The device is only approved for appropriate and intended use. Ignoring these instructions will
void any warranty and absolve the manufacturer from any liability.
The device must only be operated in the ambient temperature range and at the relative
humidity (non-condensing) specified.
Connect interfaces using shielded cables ONLY.
The lead data cable and power circuit line must be in separate cable channels.
Check all cables and connectors before commissioning the system.
Wiring methods must be done in accordance with the authority having local jurisdiction.
Protection of the operating personnel and the overall system is not ensured if the product is not
being used according to its intended purpose.
Never expose LCD screen to direct sunlight. Always use protective sun shield.

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Safety
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For installations in a Restricted Access Location or equivalent, the user must comply with the
Restricted Access Location requirements of UL60950-1.
1.8 Warnings and Cautions
When so labeled, this equipment is suitable for use in Class I/Div 2, Groups A, B, C and D,
Class I/Zone 2, ATEX/IEC-Ex Zone 2 or non-hazardous locations only. Please consult local
electrical codes for hazardous location installation guidelines.
Power, input and output (I/O) wiring must be in accordance with Class I/Division 2 wiring
methods [Article 501.4(B) of the National Electrical Code, NFPA 70] and in accordance with
the authority having jurisdiction. The cabinet for installations in Division 2 must be suitable for
Division 2 wiring.
The Declaration of Conformity, Certificate of Compliance, and the data sheets are considered
an integral part of this user manual. The data sheets contain the electrical data of the
Declaration of Conformity and the Certificate of Compliance. Laws and/or regulations
governing the use or intended use must be observed.
1.9 Disposal
Disposing of devices, packaging material, and possibly contained batteries must be in
compliance with the applicable laws and guidelines of the respective country.
Warning!
EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
Warning!
EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY
FOR CLASS I / ZONE 2.
Warning!
EXPLOSION HAZARD - DO NOT OPEN OR REPAIR UNIT WHILE POWER IS CONNECTED.
Warning!
EXPLOSION HAZARD - ALL UNUSED CABLE GLANDS MUST HAVE A PROTECTIVE
BLANKING PLUG IN PLACE. Refer to Section 5.2.12.

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VisuNet XT 9700 Series
Introduction
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2Introduction
The VisuNet XT-9700 Series is a self-contained, Windows®-based personal computer with a
built-in hardened, resistive touch screen and front keypad overlay designed primarily for use in
hazardous and harsh environments.
The unit is housed in a rugged, cast aluminum alloy enclosure (Type 4x/IP66) to protect the
system against dust, water, and damage.
VisuNet XT computers are available as either 24 V DC units that accept a range of 18 ... 30 V
DC, or as 115/230 V AC units that accept a range of 100 ... 240 V AC. VisuNet XT computers
provide an enhanced feature set including configurable heaters for extended temperature
operation and a front keypad overlay. The unit is supplied completely assembled and requires
only mounting and connecting.
2.1 Certification
The VisuNet XT-9700 series is ATEX and IECEx certified for Zone 2, as well as UL Class I/Div 2
and AEx Class I/Zone 2 environments. See Section 3.4 for a complete list of agency markings,
standards, and certifications.

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Introduction
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VisuNet XT 9700 Series
Product Description
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3
3.1
Product Description
General Overview
The VisuNet XT product family is a series of extremely rugged, PC-based operator
workstations for the oil and gas industry based on an Type 4X/IP66 rated, impact-esistant cast
aluminum housing.
The VisuNet XT PC9700 series features either a high bright 15 inch or 19 inch TFT LED-backlit
LCD display. Both models come with a 5-wire hardened resistive touch screen. The PC9700
is available as either a Class I/Division 2 or a ATEX/IECEx Zone 2 rated device.
The key component of the PC9700 is the powerful Intel®i7 quad core processor, running the
Windows®7 Ultimate operating system with the option of a 32-bit or 64-bit system.
The following options are available.
■Multi-mode fiber optic LAN option.
■Intel®i7 Quad Core or Celeron processor options.
■120 GB SSD (Solid state Drive).
■Windows®7 Ultimate (32-bit or 64-bit).
■Up to 8 GB RAM.
■Wireless Ethernet IEEE 802.11a/b/g/n.
■Complete fanless design.
■Heater option for -40° C (-40° F) operation.
■100 ... 240 VAC, 50-60 Hz, 18 ... 30 VDC.
■Three mounting options: VESA mount, yoke mount, or panel mount.
■NEMA 4X and IP66 rated.
■Class I/Division 2, Class I/Zone 2, ATEX Zone 2, IECEx Zone 2

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VisuNet XT 9700 Series
Product Description
3.2 Component Overview
Figure 3.1 VisuNet XT 9715

VisuNet XT 9700 Series
Product Description
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Figure 3.2 VisuNet XT 9719

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VisuNet XT 9700 Series
Product Description
3.3 Specifications
Table 3.1 General Specifications
Type XT 9715 XT 9719
Hardware
Processor Intel i7 quad core processor,
2.2 GHz / Celeron 1.6 GHz
Intel i7 quad core processor,
2.2 GHz / Celeron 1.6 GHz
RAM 4 GB/8 GB 4 GB/8 GB
Hard Disk/SSD 120 GB SSD 120 GB SSD
Display
Type TFD, LCD TFD, LCD
Screen Diagonal 15 inches 19 inches
Resolution 768 x 1024 pixels 1280 x 1024 pixels
Contrast 800:1 800:1
Brightness Sunlight readable Sunlight readable
I/O
Interface Type 1 x RS232, 1 x RS485, 2 x USB, 2 x LAN, 1 x VGA,
1 x audio out, 1 x audio in, 2 x ST-fiber (when fiber option is
selected), 1 x DI, 1 x DO
Software
Operating System Microsoft Windows®7 Ultimate, 32-bit or 64-bit
Electrical Specifications
Power Supply AC: 100 ... 240 VAC, 56 ... 60 Hz, 1.5 A Max.
AC with Heater: 100 ... 240 VAC, 50 ... 60 Hz, 4 A Max.
DC: 18 ... 30 VDC
DC with heater: 10 ... 30 VDC, 20 A Max.
Power Consumption 100 W Max 125 W Max
Electrical Isolation (I/O’s) 1.5 Kv 1.5 Kv
Ambient Conditions
Operating Temperature -20 °C ... +65 °C (-4 °F... +149 °F)
-40 °C ... +65 °C (-40 °F... +149 °F) with heater
Storage Temperature -40 °C ... +70 °C (-40 °F... +158 °F)
Vibration Resistance MTL-STD-810G
Operational: 2.2G RMS, 20-2000 Hz, 1 hr per axis
Storage: 3.1G RMS, 20-2000 Hz, 1 hr per axis
Shock Resistance MTL-STD-810G
Operational: 40G peak, 11ms, 3-axis
Storage: 40G peak, 11ms, 3-axis
Humidity 0 ... 95 % non-condensing

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Product Description
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3.4 Agency Markings, Standards, and Certifications
3.4.1 UL
USA
UL 60950-1 (2ND EDITION + AMENDMENT 1) - INFORMATION TECHNOLOGY
EQUIPMENT - SAFETY - PART 1: GENERAL REQUIREMENTS - Edition 2 - Revision Date
2011/12/19 UL 60950-22 - INFORMATION TECHNOLOGY EQUIPMENT - SAFETY - PART
22: EQUIPMENT TO BE INSTALLED OUTDOORS - Edition 1 - Revision Date 2011/12/19.
Canada
CSA C22.2 NO. 60950-1-07 (2ND EDITION + AMENDMENT 1) - INFORMATION
TECHNOLOGY EQUIPMENT SAFETY PART 1: GENERAL REQUIREMENTS - Edition 2 -
Revision Date 2011/12/19 CSA C22.2 NO. 60950-22-07 - INFORMATION TECHNOLOGY
EQUIPMENT - SAFETY - PART 22: EQUIPMENT TO BE INSTALLED OUTDOORS - Edition 1
-Revision Date 2011/12/01.
Products designated USL have been investigated using requirements contained in:
ANSI/ISA-12.12.01-2012, Nonincendive Electrical Equipment for Use in Class I and II, Division
2 and Class III, Division 1 and 2 Hazardous (Classified) Locations, dated 2012-07-09. UL
60079-0, 5th Edition, Explosive atmospheres - Part 0: Equipment - General Requirements,
dated 2009-10-21. UL 60079-11, 6th Edition, Explosive Atmospheres - Part 11: Equipment
Protection by Intrinsic Safety "i", dated 2013-02-15. UL 60079-15, 3rd Ed., Electrical Apparatus
for Explosive Gas Atmospheres - Part 15: Construction, Test and Marking of Type of
Protection "n" Electrical Apparatus, dated 2009-07-17. UL50, 12th Edition, Enclosures for
Electrical Equipment, Non-Environmental Considerations, dated 2007-09-04. UL50E, 1st
Edition, Enclosures for Electrical Equipment, Environmental Considerations, dated 2007-09-
04.
Products designated CNL have been investigated using requirements contained in:
C22.2 No. 213-M1987, Non-incendive Electrical Equipment for Use in Class I, Division 2
Hazardous Locations CAN/CSA C22.2 No. 60079-0:11, 2nd Edition, Explosive atmospheres -
Part 0: Equipment - General Requirements, dated December 2011. CAN/CSA-C22.2 No.
60079-11:11, Explosive Atmospheres - Part 11: Equipment Protection by Intrinsic Safety "i",
dated 2011-12-01. CAN/CSA-C22.2 No. 60079-15:12, 1st Edition, Electrical Apparatus for
Explosive Gas Atmospheres - Part 15: Construction, test and marking of type of protection "n"
Mechanical Specification
Protection Degree Type 4/4X, IP66
Standards
EMC Immunity Standards meet EN 61000 Sections 3-2,3-3,6-2
CE 2004/108/EC (EMC Directive)
2006/95/EC (Low-Voltage Directive)
94/9/EU (Guidance for Ex-Protection)
ATEX EN 60079-0, EN 60079-11, EN 60079-15
cULus UL508 (Industrial Control Equipment)
UL60950 (IT Equipment)
ANSI/ISA-12.12.01-2007 (Hazardous Location)
CSA C22.2 142 (Process Control Equipment)
CSA 213 (Hazardous Location)
Class I / Div 2, Class I / Zone 2
IECEx 60079-0, 60079-11, 60079-15 Zone 2
ATEX II 3G Ex ic nA nC IIC T4 Gc IP66

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Product Description
electrical apparatus, dated January 2012 Enclosures for Electrical Equipment, Non-
Environmental Considerations, dated 2007-09-04. CSA C22.2 No. 94.1-07, 1st Edition,
Enclosures for Electrical Equipment, Non-Environmental Considerations - First Edition CSA
C22.2 No. 94.2-07, 1st Edition, Enclosures for Electrical Equipment, Environmental
Considerations, dated 2007-09-01.
US Divisions: Class I, Division 2, Groups A, B, C and D Standards ANSI/ISA-12.12.01-2012,
dated 2012-07-09.
Canadian Divisions: Class I, Division 2, Groups A, B, C and D Standards C22.2 No. 213-
M1987.
US Zones: Class I, Zone 2, AEx ic nA nC IIC T4 Gc IP66 Standards UL 60079-0, 5th Edition,
dated 2009-10-21. UL 60079-11, 6th Edition, dated 2013-02-15 UL 60079-15, 3rd Ed., dated
2009-07-17.
Canadian Zones: Class I, Zone 2, Ex nA nC nL IIC T4 Gc IP66 Standards CAN/CSA C22.2
No. 60079-0:11, 2nd Edition, dated December 2011. CAN/CSA-C22.2 No. 60079-11, 1st
edition, 2011-12-01 CAN/CSA-C22.2 No. 60079-15:12, 1st Edition, dated January 2012.
3.4.2 ATEX
EN60950-22:2006 + A11:2008 INFORMATION TECHNOLOGY EQUIPMENT - SAFETY -
PART 22: EQUIPMENT INSTALLED OUTDOORS - Edition N/A - Revision Date 2008/01/01.
ATEX Cert: DEMKO 13 ATEX 1205911X
Markings
Standards
EN 60079-0:2009
EN 60079-11:2012
EN 60079-15:2010
3.4.3 IEC and IECEX
IEC 60950-1 (2ND EDITION + AMENDMENT 1) INFORMATION TECHNOLOGY
EQUIPMENT - SAFETY - PART 1: GENERAL REQUIREMENTS - Edition 2 - Revision Date
2011/12/19.
IEC 60950-22 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 22:
EQUIPMENT TO BE INSTALLED OUTDOORS - Edition 1 - Issue Date 2005/10/01.
IECEx UL 13.0015X
Markings
Ex ic nA nC IIC T4 Gc IP66
Ex ic nA nc [ic] IIC T4 Gc IP66
Standards
IECEx 60079-0 (5th Edition)
IECEx 60079-11 (6th Edition)
IECEx 60079-15 (4th Edition)
II 3G Ex ic nA nC IIC T4 Gc IP66
II 3G Ex ic nA nc [ic] IIC T4 Gc IP66

VisuNet XT 9700 Series
Product Description
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3.4.4 FCC
Federal Register CFR 47, Part 15, subpart B: 2007
■Radiated Emissions, Part 15.109(b), Class A
■Conducted Emissions, Part 15.107(b), Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received including interference that may cause undesired operations.

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VisuNet XT 9700 Series
Product Description
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