VOLspeed Giant Syncdrive Sport User manual

1234_BA_E_Rev0 - VOLspeed Giant Syncdrive Sport/Pro V4 © TLI Elektronik GmbH
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Giant Syncdrive
Sport / Pro / Life / Core
from Model Year 2017
V4
Operating instructions
as original operating instructions in English language

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1 General information.........................................................................................................................3
1.1 Safety instructions............................................................................................................................3
2 Requirements for safe use ...............................................................................................................4
2.1 Intended use.....................................................................................................................................4
2.2 Restrictions on use ...........................................................................................................................4
2.3 Know and comply with installation requirements ...........................................................................5
2.4 Obligation of the owner ...................................................................................................................7
2.5 Obligation of each user ....................................................................................................................8
3 Warranty and liability.......................................................................................................................8
3.1 Warranty and liability of the tuning module manufacturer.............................................................8
3.2 Warranty, guarantee and liability by the manufacturer of the e-bike.............................................9
3.3 Property damage and personal injury - Further exclusions of liability to be considered................9
4 Functional description....................................................................................................................10
5 Technical data ................................................................................................................................10
6 Installation......................................................................................................................................11
6.1 Required tools ................................................................................................................................11
6.2 Note part number and serial number ............................................................................................11
6.3 Dismount motor.............................................................................................................................12
6.4 Connect the cables.........................................................................................................................15
6.5 Check function................................................................................................................................16
6.6 Finalize installation.........................................................................................................................16
7 Speed mode....................................................................................................................................17
7.1 Switch on........................................................................................................................................17
7.2 Switch off........................................................................................................................................17
8 Individual activation code ..............................................................................................................18
8.1 Preparation.....................................................................................................................................18
8.2 Set code..........................................................................................................................................18
8.3 Delete code ....................................................................................................................................19
9 Dynamic mode................................................................................................................................20
10 Change wheel circumference.........................................................................................................21
11 Restore factory settings .................................................................................................................22
12 Status display..................................................................................................................................22
13 FAQ.................................................................................................................................................22

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1General information
►Be sure to take the time to read these operating instructions carefully before starting to install the
tuning module.
►Keep these operating instructions in a safe place, yet within easy reach, so that you always have
access to the important and safety-relevant information for use, even after installation.
►Make these operating instructions available for reading to any other person who may ride your
tuned e-bike.
►Ensure that every person who is allowed to ride your tuned e-bike has read and understood these
operating instructions before any use.
►Instruct the user in the safe use of the tuned e-bike with the aid of these operating instructions
before leaving your tuned e-bike to other persons.
►Be sure to pass this manual on to the future owner if you ever want to sell the tuning module or
your tuned e-bike.
1.1 Safety instructions
The warnings used in these instructions draw your attention to possible dangers. You endanger
yourself and others if you do not follow these instructions. Serious injuries or considerable damage
to property may result.
Warning notices are available in the following categories:
WARNING
Warns you of hazards that could result in fatal or serious injury to persons if you do not follow these
instructions.
CAUTION
Warns you of hazards that may result in minor, usually reversible injury to persons if you do not
follow these instructions.
ATTENTION
Warns you of situations that can lead to property damage and malfunctions during use if you do not
follow these instructions.
IMPORTANT
Identifies safety-relevant descriptions and instruction parts.

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2Requirements for safe use
2.1 Intended use
The tuning module shifts the cut-off threshold of the motor support of your e-bike. Thus, with the
installation of the tuning module, speeds of up to 45km/h (28mph) can be achieved with electric
motor support.
Intended use also includes compliance with all of the following without exception
Restrictions on use and
Installation requirements and the
Obligations of the owner and the user.
2.2 Restrictions on use
The following restrictions of use are associated with the installation of the tuning module in your e-
bike.
2.2.1 Do not use in public areas
E-bikes for use on public roads or public ways with a permitted speed of > 25 km/h are subject in
the EU to Regulation 168/2013/EU, the Vehicle Regulation. Further approval requirements in non-
European countries may apply. The purchase of the Tuning Module does not entail any approval for
operation in public areas. Therefore, participation in public road traffic and driving on public roads
is prohibited after installation of the tuning module.
Prevent misuse and abuse
►Only use your tuned e-bike on private, secured property or race tracks.
►Never ride on public paths or areas that you have not previously been able to securely block off
against entry by other persons.
►Also prevent another person from using your tuned e-bike in public traffic or on public roads.
►Always lock your tuned e-bike when you park it. This will prevent misuse and abuse, even by other
people.
2.2.2 Restricting the circle of users
Reaching higher speeds can lead to the permissible group of users determined by the e-bike
manufacturer having to be further restricted.
Such a restriction must be determined by the owner of the tuned e-bike on his own responsibility,
taking into account the physical and mental fitness of the persons to whom the tuned e-bike is
made available for use.
Prevent misuse and abuse
►Clearly define the permission for use before each transfer to other persons.
►Also clearly define the terrain to be covered.
IMPORTANT
IMPORTANT

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►Always lock your tuned e-bike when you park it. This will prevent misuse and abuse by other
people.
2.2.3 Observe shortened maintenance and inspection intervals
Due to the higher speeds with electric motor assistance, higher loads and forces will act on all
vehicle parts.
Reaching higher speeds increases wear on all vehicle parts, especially the brake system and all parts
of the drive system, even with suitable strength and design of the vehicle.
Define shortened maintenance and inspection intervals
Shortened inspection and maintenance cycles must be determined by the owner of the tuned e-
bike on his own responsibility, taking into account the conditions of use.
►Before each use of your tuned e-bike, perform a comprehensive inspection of the vehicle.
►It is imperative that you check the condition and function of the
brakes and their functional components,
vehicle frame,
steering system and its functional components,
drive system and its functional components as well as
saddle and its functional components.
►In addition, observe all inspections not mentioned here that are prescribed by the manufacturer
of your e-bike before each use. This list does not replace the original operating instructions of the
e-bike manufacturer.
►Establish further inspection and maintenance cycles according to the manufacturer's instructions
for your e-bike.
►Shorten them according to your operating conditions.
►If necessary, coordinate this with your specialist company, which will carry out the inspection and
maintenance work.
This ensures that the shortened inspection and maintenance intervals are adhered to.
2.3 Know and comply with installation requirements
For safe use of the tuning module in your e-bike, your e-bike must also meet some requirements.
2.3.1 Requirements for the strength and construction of the e-bike
Strength and construction requirements are regulated by EN 15194 and EN ISO 4210-2 and must be
confirmed as applied by the manufacturer of your e-bike.
IMPORTANT

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Prevent increased accident risks due to insufficient strength
Due to the higher speeds with electric motor assistance, higher loads and forces will act on all
vehicle parts. Increased accident risks due to part breakage and part failure can only be largely ruled
out with e-bikes that are demonstrably designed and built in accordance with both product
standards.
►Check the EC declaration of conformity of the manufacturer of your e-bike.
►Only install the tuning module in your e-bike if the manufacturer of your e-bike states the two
product standards EN 15194 and EN ISO 4210-2 as applied in its EC declaration of conformity.
►Only if both standards are mentioned as applied, it can be assumed that the requirements for
strength and design are fulfilled.
►Never use the tuning module in vehicles for which you cannot clearly establish these requirements
and prove them by means of the EC declaration of conformity from the e-bike manufacturer.
Racing e-bikes, city e-bikes or trekking e-bikes are usually not equipable
Racing e-bikes, city e-bikes or trekking e-bikes often do not meet the requirements for strength and
construction, as lower requirements apply to these types of e-bikes. Furthermore, it cannot be
assumed that these e-bikes are actually only used on private, secured properties or race tracks.
2.3.2 Check and confirm drive system and display requirements
The tuning module is adapted to specific drive systems and display types.
►Check the equipment of your e-bike.
►The tuning module only works with e-bikes that have an electric motor support of up to 25km/h
ex works. Children's e-bikes with a support up to 20km/h and Speed-e-bikes with a support up to
45km/h are not supported.
►Only install the tuning module into your e-bike if you can determine that your e-bike equipment
matches the drive systems and display types listed below.
Drive system:
Display type:
Control panel
Giant Syncdrive Sport
CHARGE, EVO, EVO-SG,
PLUS, DASH 2-IN-1
Remote from 2017, ONE,
ERGO-SG, ERGO 2-SG
Giant Syncdrive Pro
CHARGE, EVO, EVO-SG,
PLUS, DASH 2-IN-1
Remote from 2017, ONE,
ERGO-SG, ERGO 2-SG
Giant Syncdrive Life
EVO, EVO-SG, PLUS, DASH 2-
IN-1
ONE, ERGO-SG, ERGO 2-SG
Giant Syncdrive Core
EVO, EVO-SG, PLUS, DASH 2-
IN-1
ONE, ERGO-SG, ERGO 2-SG
WARNING
IMPORTANT

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G I A N T
TRIPDIST. 0030.4km
Km/h
0,0
ECO
55%
0
28.0
KM/H
AV G S P EED
33%
0
KM/H
ECO
POWER
14:30
11.1
km /h
DIST TRIP
SPEED
99%
8.3km8.3km 00:11min
11.1
km/h
EVO CHARGE PLUS EVO-SG
G IA N T
Remote from 2017 ONE / ERGO-SG ERGO 2-SG DASH 2 IN 1 - SG
Prevent damage and malfunctions
Use in vehicles with unsuitable drive systems and/or display types will lead to malfunctions or
damage to the e-bike or the tuning module.
2.4 Obligation of the owner
Any user of the tuned e-bike must be instructed accordingly by the owner of the tuned e-bike on
the basis of these operating instructions, as well as being informed about the special restrictions on
use and increased risks due to the increased speed.
The owner of the tuned e-bike ensures that
►all requirements for safe use
►and for the intended use are complied with, and
►these operating instructions are always available to every user.
Compatibility
The tuning is NOT compatible with the following motors:
- All original Yamaha motors (PW, PW-X, PW-X2, PW-X3, PW-SE, PW-TE, PW-ST)
- Giant Syncdrive motors before model year 2017
- Syncdrive Pro2 from model year 2022 onwards.
Use without display
To be able to use all the functions of the tuning, the display of the total kilometres and the
speed is required. If your e-bike does not have a display, you can also use the Ridecontrol
app for this, see also FAQ.
IMPORTANT

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The owner of the tuned e-bike undertakes to only make the tuned e-bike available to persons who
►have read and understood these operating instructions and
►have been instructed in the safe and proper use of the tuned e-bike.
2.5 Obligation of each user
Every user is obliged,
►to read and observe these operating instructions in full, and
►to follow all safety and warning instructions without exception,
►to use the tuned E-bike only in technically perfect condition and in accordance with its intended
purpose, in a safety-conscious and hazard-conscious manner and in compliance with these
operating instructions and
►to remedy immediately any damage or malfunctions detected which could impair safety, or, if
necessary, to have them remedied.
3Warranty and liability
3.1 Warranty and liability of the tuning module manufacturer
Warranty and liability claims are excluded by the manufacturer of the tuning module in the event of
direct or indirect personal injury or damage to property if they are attributable to one or more of
the following causes:
►Increased wear or breakage of components of the e-bike, especially parts of the brake system
and/or the drive system,
►non-observance of these operating instructions,
►improper use of the tuning module or the e-bike with integrated tuning module,
►non-observance of the operating restrictions of these operating instructions,
►use or operation with operating conditions that do not comply with these operating instructions,
►improper installation, commissioning, maintenance or repair not specified in these operating
instructions,
►after unauthorised structural, hardware or software modifications to the tuning module itself or
to the e-bike approved for the tuning module or its equipment.
The installation and operation of the tuning module is at your own risk.
►The manufacturer of the tuning module does not accept any liability for damage related to the
operation or installation of the tuning module.
►The technical and legal consequences mentioned may be incomplete.
►In addition to the technical and legal consequences mentioned in these operating instructions,
further requirements may apply depending on the place of operation.
►Before installing the device, inform yourself about possible further technical and legal
consequences and requirements that you must comply with in order to operate the tuned e-bike.
IMPORTANT

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3.2 Warranty, guarantee and liability by the manufacturer of the e-bike
Due to the higher speeds with electric motor assistance, higher loads and forces will act on all
bicycle parts.
Reaching higher speeds increases wear on all bicycle parts, especially the braking system and all
parts of the drive system, even if the vehicle is of suitable strength and design.
For this reason, liability, warranty and guarantee claims against the dealer or manufacturer of the e-
bike will expire or be severely limited with the use of the tuning module.
3.3 Property damage and personal injury - Further exclusions of liability to be considered
An e-bike can reach electric motor-assisted speeds of up to 45 km/h after the tuning module has
been installed. Reaching such speeds increases the risk of a fall and resulting injury, even with
suitable strength and design of the vehicle. It also increases the risk of damaging other people or
property.
Reduce increased liability risks
Precisely define your operating conditions and user groups to be insured.
Take out liability insurance appropriate to the conditions of use and the user group for the use
of your tuned e-bike.
Reduce increased risk of hazards
Always wear suitable protective clothing and a helmet while using your tuned e-bike to protect
yourself from increased risk of accidents.
Insist that every user of your tuned e-bike wears appropriate protective clothing and a helmet
at all times during use.
Reduce the risk of accidents monetarily
Precisely define your operating conditions and user groups to be insured.
Take out an insurance policy for the use of your tuned e-bike that is appropriate to the
conditions of use and the user group.
ATTENTION
WARNING
ATTENTION

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4Functional description
The tuning module provides the following functions after installation:
►Adjustable speed limit up to 45km/h (28mph) via the control unit on the e-bike
►Personal activation code adjustable
►Adjustable dynamic mode, reduced "wall effect”
►Correct display of speed and distance travelled
►Correct total odometer reading after re-removal of the tuning module
►Wheel circumference adjustable
Setting options
All settings are made via the display on the e-bike or the RideControl app.
Protected electronics
The electronics are cast into the housing and thus safely protected from moisture.
Safety and protective devices
Safety and protective devices of the e-bike remain unaffected by the installation of the
tuning module.
5Technical data
Housing dimensions: 37mm x 19mm x 9mm (1.46” x 0.75” x 0.36”)
Cable length: Approx. 140mm (5.5”)
Weight: 0.025kg (0.9oz)
Power consumption: 0.1W
Supply voltage: 5VDC

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6Installation
Before you start the installation
Confirm that you have read and understood all previous chapters of these operating instructions
carefully and completely before you start the installation. This is the only way to ensure that you
use the tuning module exclusively for the purpose described in these instructions and as intended.
The installation described below and all associated instructions refer to the installation example:
Giant Full E+ 0 Pro with Syncdrive Pro motor.
Other e-bike models
With other e-bike models, installation can also be easier. In the example shown here,
the motor is folded down for installation. Often the connectors are already accessible
after removing the lower motor protection cover.
Syncdrive Sport/Life/Core motor
In contrast to the installation example for the Syncdrive Pro, these motors are not
attached to the frame with 4 screws, but only with 3 screws from the left.
The lockring on the chainring spider is fixed here with a 36mm hexagon nut. A special
lockring tool is not required.
6.1 Required tools
Torx spanner TX20 / TX25 / TX30
Allen key 8mm
ISIS crank puller
Lockring tool for Giant Syncdrive Pro / Yamaha PW-X
Chain whip (optional)
Further tools may be necessary
The lower and side motor covers may also be fastened with other screws, depending on the
e-bike model. Additional tools may be required for this.
6.2 Note part number and serial number
For support requests note
►
Make a note of the
Part number (P/N) and
Serial number (S/N) of the tuning module
on the back of these operating instructions.
This way, you always have the data at hand for any
support requests.
IMPORTANT

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6.3 Dismount motor
Preventing an unexpected start-up
If the drive starts unexpectedly, hands and fingers may shear, crush or retract. Switch off the e-bike
and remove the battery. This will prevent any movement assisted by the electric motor.
►Ensure that your e-bike stands firmly and securely.
►Dismantle the two cranks with the Allen key 8mm and the crank puller.
►Remove the lockring of the chainring. Attention: Left-hand thread. Remove the chain ring.
WARNING

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►Remove the screws (1) on the battery socket.
►Remove the screws (2) and take off the left motor cover.
►Remove screws (3) and take off the stone guard. Unscrew screws (4) from the right engine cover
and remove it.
1
2
3
4

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►Remove the motor fixing screws (5).
►Loosen the rear motor fixing screw (7) and unscrew the front one (6) completely.
►Fold down the motor as shown. The rear screw (7) is used as a hinge.
5
6
7

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6.4 Connect the cables
►
Trace the cables coming from the motor and disconnect the white 3-pin connector and the 8-pin
connector.
Reduce the risk of wrong connection
Pay attention to the colour of the small 3-pin connector. Disconnect
only the white connector of the speed sensor. If you cannot find the
connector, trace all the cables coming from the motor.
Red = battery communication White = speed sensor
►Plug the tuning module into the four connectors that have become free as shown.
ATTENTION
Speed sensor (3 pin)
Display (8 pin)

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6.5 Check function
►Insert the battery into the e-bike.
►Turn on the e-bike. When the e-bike is switched on for the first time, an automatic initialization is
performed. The display shows the speed 11km/h (6.8mph) for 10 seconds. Then the display
shows 0km/h (0mph) again. The initialization is now complete.
Check display indication
If the display shows 12km/h (7.5mph) after the 10 seconds, the wiring of the module is
faulty. Check the electrical connections again according to the figure in chapter 6.4
If the e-bike does not have a display, use the RideControl app for the check, see FAQ
chapter 13. You can also use the wireless Ridecontrol Plus display. Since the app or
the Ridecontrol Plus can only connect after the e-bike has been turned on, the value
11km/h will not be displayed because the connection process takes longer than 10
seconds. In the event of an error, however, you will see the display of 12km/h
(7.5mph).
►Then check whether you can switch on the speed mode as described in the chapter 7. If this is
not possible, check the electrical connections again carefully.
Set idividual activation code
If you want to set an individual code to protect the tuning from unauthorized use:
►
Set the activation code according to the instructions in chapter 8 activation code now.
►
Then check if you can activate the tuning with the set code.
►Switch the e-bike off again and remove the battery.
6.6 Finalize installation
►Place the tuning module and the connectors in a suitable location.
No uniform installation location can be defined
Due to the different frame geometries and covers, it is not possible to define a uniform
installation location. It is often possible to place the module in the down tube, in the seat
tube, in the connection area of the motor or under a side cover.
►Lay the cables so that they are not crushed when the motor is folded up.
►Fold the motor back up and refit the screws (6), (7) and (5).
►Tighten the screws (6) and (7) to 22Nm and (5) to 11Nm.
►Refit the motor covers with the screws (2), (3) and (4).
►Reattach the battery socket with the screws (1).

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7Speed mode
When Speed mode is activated, the speed limit for motor assistance is raised. The limit can be freely
set in the range 25 to 45km/h (15.5 to 28mph). When the e-bike is switched off, the speed mode is
automatically switched off and must therefore be reactivated when the e-bike is switched on again.
Note displays / control units
The following illustrations show examples of the Ridecontrol ONE / ERGO-SG control
unit and the Ridecontrol PLUS display. For all other displays, press the corresponding
buttons on the control unit. The RideControl app can also be used as a display.
7.1 Switch on
Switch on the e-bike and, if necessary, the display and quickly enter the
following sequence using the buttons for changing the assistance levels:
- + - +
Individual activation code
If you have set an individual activation code in accordance with the instructions in
chapter 8 enter this instead.
The speed limit is displayed for 5 seconds. If desired, you can change the limit
with the "Plus" and "Minus" keys. Possible values: 25 to 45km/h (15.5 to
28mph). Default value 32km/h (20mph). The set value is saved.
The speed mode is now activated.
7.2 Switch off
Enter the following sequence:
- + - +
The display shows 25km/h for 3 seconds. The speed mode is off.

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8Individual activation code
With an individual activation code, the speed mode can only be activated by entering this code. This
prevents unauthorized activation of the tuning. The code always consists of a self-definable
sequence of one to a maximum of five keystrokes that must be pressed in the set sequence.
8.1 Preparation
►Switch on the e-bike and set the display to show the odometer reading (ODO) and then switch it
off again.
Display Unit
If the display is set to mph, temporarily change it to km/h.
Information on this can also be found in the FAQ, chapter 13.
►Disconnect the two smaller, three-pin connectors of the tuning module from the motor and the
speed sensor and plug them together as shown in the following figure.
8.2 Set code
Switch on the e-bike. “1212”is displayed as the total mileage. This is the default code.
Each digit represents a key according to the following table.
“1212”corresponds to the code: Minus | Plus | Minus | Plus
Digit
Key
1
Minus
2
Plus
3
Info (not always available)
4
Light
5
Walk (only from model year
2021)

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►Now set your own code by pressing the desired keys.
►After pressing the first key, the default code is deleted and instead the currently pressed key is
displayed as the total odometer reading (ODO), see input example step 2.
►With each keystroke, the digit corresponding to the current key is now appended to the right, see
input example step 3 –7.
►If more than 5 keystrokes are entered, the first digit is deleted, see step 7.
►The code can consist of a minimum of one keystroke and a maximum of 5 keystrokes.
Input example:
Step
Key
ODO
Note
1
-
1212
Code: Minus | Plus | Minus | Plus
2
Walk
5
Code: Walk
3
Walk
55
Code: Walk | Walk
4
Plus
552
Code: Walk | Walk | Plus
5
Minus
5521
Code: Walk | Walk | Plus | Minus
6
Light
55214
Code: Walk | Walk | Plus | Minus | Light
7
Walk
52145
Code: Walk | Plus | Minus | Light | Walk
Note down the set code. Then switch off the e-bike. This saves the code. If you want to
change the code again, simply switch the e-bike back on and enter it again. Afterwards
restore the wiring to its original condition.
8.3 Delete code
Switch on the e-bike. “1212”is displayed as the total kilometre reading. Then switch
the e-bike off again. This deletes the individual code. Then return the wiring to its
original state.
Ridecontrol Plus
After switching on the e-bike and the display, it takes about 30 seconds until the display is
connected to the e-bike and the values are shown.
Old code invisible
If a code was already set previously, it is deleted. Unauthorised reading of the code is
therefore not possible.
Check code entry
Before re-assembling your e-bike, be sure to check that you can
activate the speed mode with the set code.

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9Dynamic mode
If the speed limit is exceeded, the motor power is reduced very strongly by default. A higher pedal
force then initially no longer results in a higher speed, but in a lower motor support. For a more
natural riding experience, the dynamic mode spreads the downshift over a wider speed range, the
so-called "wall effect" is significantly reduced and it is possible to ride with much more constant
pedal force.
While riding (> 10km/h), briefly press the WALK button when the speed mode
is activated.
Dynamic mode off: 50 km/h (31.1mph) is displayed for 2 seconds. The set
value is saved.
Dynamic mode on: 51 km/h (31.7mph) is displayed for 2 seconds. The set
value is saved.
0
20
40
60
80
100
120
80 90 100 110 120 130
Maximum Power [%]
relative speed [%]
Standard
Dynamic