voran EP 1000 User manual

Translation
Operating manual
De-stoning machine EP 1000

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 2 / 40 -
1BASIC SAFETY PRINCIPLES ..............................................................................................................................3
1.1 Key to the symbols.......................................................................................................................................3
1.2 General safety regulations ...........................................................................................................................5
1.3 Selection, qualification and responsibility of operating staff.........................................................................5
1.4 Organisational measures..............................................................................................................................6
1.5 Safety requirements for the operating state.................................................................................................7
1.5.1 Servicing/repair operation......................................................................................................................7
1.5.2 Normal Operation...................................................................................................................................8
1.6 Safety devices ..............................................................................................................................................9
1.7 Remnant risks.............................................................................................................................................11
1.8 Correct use.................................................................................................................................................12
1.9 Inappropriate use........................................................................................................................................12
1.10 Training record ...........................................................................................................................................13
2TECHNICAL DATA..............................................................................................................................................14
2.1 Technical data - overall machine/line.........................................................................................................14
3TRANSPORTATION AND SETTING UP OF THE MACHINE/LINE...................................................................15
3.1 Notes on transportation..............................................................................................................................15
3.2 Notes on installation ...................................................................................................................................16
3.3 Notes on assembly.....................................................................................................................................16
4STARTING UP / RE-STARTING OF THE MACHINE/LINE................................................................................17
4.1 General.......................................................................................................................................................17
4.2 Checking strap tension...............................................................................................................................19
4.3 Tightening the V-strap................................................................................................................................20
5OPERATION........................................................................................................................................................21
5.1 Operation of the Stone Removal Unit EP1000...........................................................................................21
5.1.1 EP1000 in combination with an elevator SARM..................................................................................22
5.1.2 EP1000 in combination with a mash pump..........................................................................................22
5.2 Changing the screen ..................................................................................................................................23
5.3 Screen dimensions.....................................................................................................................................23
5.4 Setting the stone removal rotor blades.......................................................................................................24
6ELECTICITY ........................................................................................................................................................25
6.1 Circuit diagram ...........................................................................................................................................25
6.2 List of materials ..........................................................................................................................................26
7FAULT AND ERROR ANALYSIS - MACHINE/LINE COMPONENTS...............................................................26
7.1 General.......................................................................................................................................................26
7.2 Fault and error analysis - machine/line components..................................................................................26
8SERVICING AND REPAIRS................................................................................................................................27
8.1 General.......................................................................................................................................................27
8.2 Lubricants Overview...................................................................................................................................29
8.3 Cleaning .....................................................................................................................................................30
8.4 Servicing and repairs reporting ..................................................................................................................31
8.5 Servicing intervals ......................................................................................................................................32
9SPARE PARTS DOCUMENTATION...................................................................................................................33
9.1 General.......................................................................................................................................................33
9.2 Spare parts list –Stone removal unit EP 1000 ..........................................................................................34
9.2.1 Spare parts list –Rotor ........................................................................................................................35
9.2.2 Spare parts list –Fixing set SA200......................................................................................................36
9.2.3 Spare parts list –Screens....................................................................................................................37
9.2.4 Spare parts list –Electric.....................................................................................................................37
9.2.5 Pictogram.............................................................................................................................................38
10 CE DECLARATION OF CONFORMITY..............................................................................................................39

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 3 / 40 -
1 Basic safety principles
1.1 Key to the symbols
Listing of the symbols used and their significance
BEFORE FIRST START INSTRUCTIONS READ
Not observing this requirement can lead to serious injury or to death!
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
Before any servicing or checking work is undertaken, all parts or supply lines on the machine that
are marked with this sign must be switched free from live current.
Not observing this requirement can lead to serious injury or to death!
WARNING AGAINST BEING DRAWN IN
The removal of safety components and the non-observation of safety regulations during operation
is forbidden!
Maintain safety distance to revolving parts! Loose parts of clothing, arm or neck chain jewellery
can become caught in moving machine parts during servicing or repair work. If hair is worn long a
hairnet must be used to prevent hair from becoming caught or pulled in.
Not observing this requirement can lead to serious injury or to death!
BEFORE OPENING UNPLUG!
Interrupting your work on the machine power supply and secure against accidental before
reconnecting it and turning.
Non compliance can mean severe personal injury.
WEAR EAR MUFFS!
Ear muffs must be worn when there is a high noise level!
Not observing this can lead to serious personal injury!

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 4 / 40 -
WARNING AGAINST GENERAL DANGERS
The instructions for these signs must be used without fail!
Not observing this requirement can lead to serious injury or to death!
INFORMATION!
Helps you to make optimal use of the functionality of your machine.
NOTE!
Technical requirements for simplifying the operation of the machine!

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 5 / 40 -
1.2 General safety regulations
NOTE!
Ensure that the machine/line is only operated under perfect technical operational conditions and
giving full account to the proper use.
WARNING AGAINST GENERAL DANGERS
Ensure that all possible faulty functions and risk situations are eliminated immediately and without
delay before starting up!
Faulty functions and risk situations are e.g.:
uncontrolled lifting/sinking and turning/swivelling movements
loose parts on the machine/line
INFORMATION!
Not following the instructions in this Operating Manual can lead to the loss of your warranty!
Mind the present accident prevention regulations of the employer's liability insurance associations
and other rules, e.g. VDE, IEC
1.3 Selection, qualification and responsibility of operating staff
NOTE!
Please note each operator of the unit must be trained, instructed and older than 15 years.
Please observe your national law and regulations for industrial safety.
Operating staff who are in training or under instruction may only work under the constant
observation of an experienced person who is thoroughly familiar with this machine/line!
All work on the electrical systems for this machine/line may only be carried out by a qualified
electrician / electrical engineer. All work of this kind may only be carried out under the direction of a
qualified electrician / electrical engineer taking full account of the relevant electro-technical
guidelines.
The operating personnel must ensure that no other people are in the working area.
Before you leave the unit, you have to stop it and to ensure that no unauthorized person
(especially children) is able to restart it. Therefore lock the main switch in position <0> with a
padlock and / or disconnect the main plug!

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 6 / 40 -
1.4 Organisational measures
NOTE!
Before starting up the machine/line the operating personnel must without fail be familiar with the
Operating Manual, in particular with the safety regulations and notes.
It is too late to make a start on familiarisation with these procedures when work is already being
done on the machine/line.
This applies in particular to persons who work constantly on the machine/line.
Ensure that a copy of the Operating Manual is kept constantly at the machine/line!
The Operating Manual must be read by every person whose task is operation or maintenance
(servicing, inspection and maintenance).
Only line-specific trained personnel who are thoroughly familiar with it may be employed on the
machine/line.
If the machine/line must be transported only trained staff who are permitted to do so may operate
the lifting gear (crane, stacker).
Training and instruction must be recorded and entered in this documentation machine/line
Operating Manual (instructor, content, participant and date).
Safety and danger notes and all notices must be maintained in a perfect and legible state.
In the event of warning and notice signs on the machine being illegible the manufacturer must be
informed at once!
NOTE!
Use protective equipment if necessary, but without fail if this is required by the protection
regulations! (gloves, masks, ear muffs, protective helmets etc.)
Observe all the safety requirements and notices that are place on the machine/line !
In the event of damage to a part or a component group that may a detrimental effect on operating
personnel on the line, the line must be shut down immediately and the responsible person or the
Customer Service Department must be informed!
All changes, additions or subsequent constructions to the machine/line that may have a negative
effect on its safety and functionality, may only be made when these are tested, agreed to and
released in writing by the machine/line suppliers!
This also applies to the installation and setting of the safety devices and safety equipment This
also includes the welded constructions of the bearing and support structures .
All spare parts must comply with the technical requirements of the machine/line supplier. This is
also the case where original spare parts are used .

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 7 / 40 -
1.5 Safety requirements for the operating state
WARNING AGAINST GENERAL DANGERS
The machine/line may only be operated after all statutory safety requirements have been fulfilled.
1.5.1 Servicing/repair operation
WARNING AGAINST GENERAL DANGERS
Servicing and maintenance work may only be carried out when the machine / line is switched off
and is secured against being switched on again (e.g.: after disconnecting the mains plug; locking
the switched off mains switch; the key must be securely kept by the operating staff!)
WARNING AGAINST GENERAL DANGERS
The machine / line may only be operated with assembled safety housing covers!
The machine / line area that is to be serviced must be switched off and locked before the start of
work. It must be ensured that the machine / line area remains switched off by suitable measures or
by the posting of a second person.
When working on an unsecured device it must be ensured that the emergency stop button can be
actuated at any time by a second person. The second person must be outside the danger area and
must be familiar with the measures to be taken in the event of an emergency.
Servicing, repair and maintenance work may only be carried out from a safe position.
Before beginning normal operation again a functional test of all functional groups and safety
equipment must be made without fail.
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
Before starting servicing and maintenance work on electrical components (e.g.: clamping boxes)
the current supply to these components must be switched off, tested with a current tester and
suitable measures take to ensure that they are secured against being unintentionally switched on
again!
Before any electrical connection are loosened it must first be ensured by use of a current tester
that they are electrically dead.

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 8 / 40 -
1.5.2 Normal Operation
NOTE!
Avoid working methods that are not clear from a safety aspect!
Make all required settings to the machine/line so that can work under reliable and safe operating
conditions!
The machine/line may only be operated when all safety devices and safety equipment is available
and functional, such as e.g.:
- emergency stop button
- two hand operation (dead man's switch)
- protective covers
- safety switches
- personal safety equipment
WARNING AGAINST GENERAL DANGERS
Make a visual check of the machine / line before each start for externally visible damage or
defects! All changes (also including changes to the Operating Manual) must be documented
immediately and the person in charge and/or the customer service must be informed.
The machine / line is to be brought to an immediate standstill and secured against being
started up again!
In the event of malfunctions the machine / line must be shut down at once and locked against
being restarted!
Ensure that the malfunction is dealt with immediately and professionally!
Observe the on and off switching processes and compare the monitoring displays with the data
provided in the documentation/Operating Manual!
Observe all the signs fixed to the machine / line!
Before starting up the machine / line it must be ensured that no persons are in danger!
Do not remove any safety covers while the machine / line is in operation!
Moving mechanical parts must not be touched!
Do not use electrical cut-outs that do not comply with the required fuse-protection!
In the event of an electricity supply failure the machine / line is to be shut down immediately!
In order to ensure a smooth and uninterrupted operation the machine / line and its surroundings
are to be kept clean and tidy and adequate lighting must be provided in the working area.
Before beginning normal operation a functional test of all functional groups and safety equipment
must be made without fail!

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 9 / 40 -
1.6 Safety devices
The machine/line may only be used either in the course of normal operation or in servicing/repair operation when
all required safety devices are used and are effective.
the following safety regulations have been introduced in order to reduce the remnant risk from the machine/line to
an absolute minimum:
-The Operating Manual describes the sources of risk and the orderly behaviour of the
operating, servicing and repair personnel.
-Notices on the machine/line marking sources of risk!
e.g.:
Picture 1.6-1) Caution live voltage!
NOTE!
The safety devices must not be left aside nor made in effectual.
Where this is not assured no liability can be accepted.
safety devices must be checked monthly.
Notices must be easy to recognise.
Electrical safety devices
WARNING AGAINST GENERAL DANGERS
All electrical safety devices must be connected and functional at all times.
they must not be electrically bridged!
Before quitting any activated safety devices it must be ensured that no persons are in the danger
areas.
The electrical safety devices include for example:
- main switch
- emergency stop-switch and button
- energy supply cables
- any operator controls and control stands if these are provided

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 10 / 40 -
Mechanical safety devices
WARNING AGAINST GENERAL DANGERS
All safety equipment must be firmly installed!
It must only be possible to disassemble with the use of tools!
The possibility of loosening it manually is not permitted!
Protective equipment may only be removed for periods of maintenance and overhauling! The
machine / line must be secured against the possibility of being started in an unsafe state!
The mechanical safety devices include for example:
- safety clothing
- railings and barriers
- protective grids
- covers on moving parts

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 11 / 40 -
1.7 Remnant risks
Reasonably foreseeable, incorrect
use/risk
Remnant risk
Measures
Not maintaining of the safety
regulations, as described in the
documentation or the Operating Manual
Any failure of safety devices, all
forms of risk possible
Additional note on the machine/line
about the observation of specified
safety regulations
Servicing and maintenance work on the
machine/line, while it is not in a safe
condition, e.g. the mains electricity has
not been switched off, etc.
All forms of risk possible!
For operator training see Operating
Manual
Not observing the safety measures in
setting up the machine/line
All forms of risk possible, e.g.
loose mechanical parts
For operator training see Operating
Manual
Catching of clothing in moving
mechanical parts during servicing or
repair work
All forms of risk possible!
Starting up of the machine/line only
with assembled safety covers;
Regulation clothing, operator training
Standing beneath hanging loads
The endangering of the ground
personnel is possible from
falling loads
Wear safety helmets; observe safety
notes for servicing and repair work;
staff training
Neglect of personal protection
equipment in normal operation and
servicing and maintenance work
All forms of danger to staff are
possible!
For operator training see Operating
Manual; use personal protection
equipment if required, but without fail
if this is required by the protection
regulations! (gloves, facial protection
and earmuffs, protective helmet etc.)
Straining the body through incorrect
manual lifting
Permanent damage to the spine
and joints of the hand
Use of suitable permitted lifts
Risk areas
Risk areas must be constantly marked by means of warning plates, coloured markings or other clear indicators.
WARNING AGAINST GENERAL DANGERS
-The presence of persons during operation in risk areas
is prohibited!
-A functional test of all
safety devices must be carried out before re-starting of line!
-It must be assured before switching the main switch and the control power,
that there are no persons in the risk areas.

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 12 / 40 -
1.8 Correct use
This machine/line is intended and constructed for the following use in full compliance with the contractual terms:
INFORMATION!
This machine may only be used for removing stones from core and stone
fruit.
Any other use of this machine/line represents an improper use of the machine/line.
The correct use of this machine/plant to terms of the contract requires further that the documentation/Operating
Manual as also the specified inspection and servicing intervals are strictly adhered to.
Although this machine/plant has been constructed to the highest technical standards and the recognised standards
of safety and has been accepted by the client, danger of injury or of loss of life may none-the-less arise for the user
or third persons as a result of its use, or the machine/line may itself be damaged.
The machine/line may only be operated when in a technically perfect condition, in a professional manner and when
the operator is fully aware of the safety and danger aspects.
Recognised weaknesses or faults that may reduce the safety of operation, must be dealt with in a professional
manner immediately or must be reported to customer service in a manner that can be proven!
1.9 Inappropriate use
WARNING AGAINST GENERAL DANGERS
Any use of this machine/line other than that as defined in the chapter "Correct Use", represents an
inappropriate use of the machine/line and can result in serious injuries of the operating staff or third
persons or to the damage or destruction of the line/machine.
The manufacturer/supplier cannot be held liable for any damage resulting from an inappropriate
use of the machine/line.
In such cases the user assumes full liability.

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 13 / 40 -
1.10 Training record
line/machine:
Trainer:
Date of training:
Place of training:
Training content:
Participant confirmation
Name of participant
Signature of participant
(you confirm with your signature that you have understood the training in special
safety measures)

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 14 / 40 -
2 Technical data
2.1 Technical data - overall machine/line
Picture 2.1-1) Technical data De-stoning machine EP1000
Weight
220 kg
Sound power level according to EN ISO 3746 and EN ISO 11201
LWA 114dB
Electrical supply
400V 50Hz (3 Phasen + Erdung)
Protection max.16 A
Motor
Voltage
400 V 50 Hz
Power
5,5 kW
Motor speed
1380 UpM
Drivable at complete stainless steel design in the best corrosion-resistant processing

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 15 / 40 -
3 Transportation and setting up of the machine/line
3.1 Notes on transportation
NOTE!
-Before transporting the machine/line the motor is to be switched off and the
mains connector plug must be pulled out!
-The machine/line must not be tipped!
-In order to avoid transportation damage assemble any available
transport securing devices.
-Secure the machine/line in an orderly manner on the means of transport!
-Observe the statutory requirements (StVO) for legally specified dimensions
or mark the load!
Picture 3.1-1) Transportation De-stoning machine EP1000
F1 loading of the fork
250 kg
F2 foundation load
1100 N/m² or 110 kg/m²
1
transport pallet
2
Marker arrow for location points
WARNUNG VOR ALLGEMEINER GEFAHR
A forklift or crane with a lift capacity matched to the above table is necessary for unloading the
machine.

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 16 / 40 -
3.2 Notes on installation
NOTE!
It has to be on a horizontal installation of the machine / unit!
INFORMATION!
Non-slip, waterproof footwear is recommended
NOTE!
There’s no separate light mounted on the unit.
The licensee is responsible for adequate light based on national requirements for workplace layout!
3.3 Notes on assembly
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
The Power connection must not come into contact with water!
Not observing this requirement can lead to serious injury or to death!
NOTE!
- It must be ensured that the machine is set up in a level position!
- The mains connection cables must be kept clear of the machine/line working area !
- Mobile devices that are used in the open air must be connected with minimum
operational current switch protection (FI). If this is not possible, the machine must be
grounded separately.
The stone removal system may only be connected to 400 V lines that are protected by a circuit
breaker with a maximum of 16 A.
NOTE!
-The service connections may only be made by appropriately qualified service
companies!
-Only use connection pipes of at least 4 x 2.5 mm² (5 x 2.5 mm²).

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 17 / 40 -
4 Starting up / re-starting of the machine/line
4.1 General
NOTE!
The machine/line and all machine/line components must be checked by a specialist before starting
up and before re-starting after significant changes.
NOTE!
−Before starting up and before each restart, the complete unit and all devices must be
efficient cleaned.
−For cleaning just use the specified and preferred agents (chapter 9.4.1)
−If you should use other cleaning agents the responsibility, suitability and right usage of them
belongs to the licensee.
−With clear water rinse!

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 18 / 40 -
4.2 Controls and settings work before first starting up/re-starting of line
Check the machine/line for loose parts (e.g. forgotten tool)!
Check all cable connections (clamp and plug connections) as also all pneumatic pipelines of the machine/line. Pay
particular attention to damaged and loose cable and connections (see illustration)
Check that the required safety devices have been placed in an orderly manner and are intact! (see the
chapter "Safety devices")
WARNING AGAINST GENERAL DANGERS
Before cleaning the device or checking the connection cable, to see if this has been twisted or
damaged, switch the machine off
without fail and pull out the mains connector plug!
Picture 4.2-1) Symbol image, control cable and connector point
Changes in comparison with normal operation such as
-higher capacity feeding
-higher noise development
-higher acceleration or delay, higher vibration amplitudes
-unusual noises or unusual smells
-response of the safety devices without a motivational cause
are grounds for recognising that the function of the line/machine is impaired.
Detrimental effects such as this or similar are to be immediately reported by the operator to the person responsible.
Optische_Kontrolle_Kabel_Leitungen_1PSM

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 19 / 40 -
4.3 Checking strap tension
We recommend the use of a strap tension measuring device. Should you not have
one of these available, the simulate the force (F) that is applied with your thumbs.
Check the strap tension by reference to the depth of the impression aour thumbs make on the strap (1). The testing
force (F) is
to be applied at right angles to the centre of the strap. The drive must be tightened until the
depth of the impressions (e) is below a maximum value of 10 mm (see chapter “Servicing and Repairs -Machine /
Unit Components”).
WARNING AGAINST GENERAL DANGERS
After the checks have been carried out all safety devices must be fitted back in place
again immediately!
Picture 4.3-1) Checking strap tension

De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 20 / 40 -
4.4 Tightening the V-strap
Picture 4.4-1) Checking the strap tension
1) Remove protective cover (Fig.Pos.1).
2) Loosen lock nut (Fig.Pos.2).
3) Adjust motor cradle (Fig.Pos.3) using the tightening screw (Fig.Pos.4).
The motor will move up or down depending on the direction the tightening screw is
turned in and the strap (Fig.Pos.5) will be tightened or slackened as a result.
4) Check strap tension.
5) If necessary slacken the strap again –to do this repeat step 3.
6) Tighten screw nut (Fig.Pos.2) again.
7) Replace the protective cover (Fig.Pos.1).