De-stoning machine EP 1000
Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021 - 2 / 40 -
1BASIC SAFETY PRINCIPLES ..............................................................................................................................3
1.1 Key to the symbols.......................................................................................................................................3
1.2 General safety regulations ...........................................................................................................................5
1.3 Selection, qualification and responsibility of operating staff.........................................................................5
1.4 Organisational measures..............................................................................................................................6
1.5 Safety requirements for the operating state.................................................................................................7
1.5.1 Servicing/repair operation......................................................................................................................7
1.5.2 Normal Operation...................................................................................................................................8
1.6 Safety devices ..............................................................................................................................................9
1.7 Remnant risks.............................................................................................................................................11
1.8 Correct use.................................................................................................................................................12
1.9 Inappropriate use........................................................................................................................................12
1.10 Training record ...........................................................................................................................................13
2TECHNICAL DATA..............................................................................................................................................14
2.1 Technical data - overall machine/line.........................................................................................................14
3TRANSPORTATION AND SETTING UP OF THE MACHINE/LINE...................................................................15
3.1 Notes on transportation..............................................................................................................................15
3.2 Notes on installation ...................................................................................................................................16
3.3 Notes on assembly.....................................................................................................................................16
4STARTING UP / RE-STARTING OF THE MACHINE/LINE................................................................................17
4.1 General.......................................................................................................................................................17
4.2 Checking strap tension...............................................................................................................................19
4.3 Tightening the V-strap................................................................................................................................20
5OPERATION........................................................................................................................................................21
5.1 Operation of the Stone Removal Unit EP1000...........................................................................................21
5.1.1 EP1000 in combination with an elevator SARM..................................................................................22
5.1.2 EP1000 in combination with a mash pump..........................................................................................22
5.2 Changing the screen ..................................................................................................................................23
5.3 Screen dimensions.....................................................................................................................................23
5.4 Setting the stone removal rotor blades.......................................................................................................24
6ELECTICITY ........................................................................................................................................................25
6.1 Circuit diagram ...........................................................................................................................................25
6.2 List of materials ..........................................................................................................................................26
7FAULT AND ERROR ANALYSIS - MACHINE/LINE COMPONENTS...............................................................26
7.1 General.......................................................................................................................................................26
7.2 Fault and error analysis - machine/line components..................................................................................26
8SERVICING AND REPAIRS................................................................................................................................27
8.1 General.......................................................................................................................................................27
8.2 Lubricants Overview...................................................................................................................................29
8.3 Cleaning .....................................................................................................................................................30
8.4 Servicing and repairs reporting ..................................................................................................................31
8.5 Servicing intervals ......................................................................................................................................32
9SPARE PARTS DOCUMENTATION...................................................................................................................33
9.1 General.......................................................................................................................................................33
9.2 Spare parts list –Stone removal unit EP 1000 ..........................................................................................34
9.2.1 Spare parts list –Rotor ........................................................................................................................35
9.2.2 Spare parts list –Fixing set SA200......................................................................................................36
9.2.3 Spare parts list –Screens....................................................................................................................37
9.2.4 Spare parts list –Electric.....................................................................................................................37
9.2.5 Pictogram.............................................................................................................................................38
10 CE DECLARATION OF CONFORMITY..............................................................................................................39
