WABCO OptiTire User manual

INSTALLATION MANUAL
OptiTireTM
TIRE PRESSURE MONITORING SYSTEM

OptiTireTM
TIRE PRESSURE MONITORING
SYSTEM
INSTALLATION MANUAL
Edition 1
This publication is not subject to any update service.
You will nd the current version on the internet at
http://www.wabco.info/8150102303
© 2016 WABCO Europe BVBA – All rights reserved.
WABCO
The right of amendment is reserved.
Version 1 / 03.2016(de)
815 010 230 3

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Table of Content General information
Table of Content
1 General information ......................................................................................................................................... 5
2 Safety information............................................................................................................................................ 8
3 OptiTireTM RF Declaration of Conformity ....................................................................................................... 9
4 Components ................................................................................................................................................... 10
5 Installation ...................................................................................................................................................... 11
5.1 Safety information .................................................................11
5.2 Pre-installation checklist ............................................................11
5.3 ECU ............................................................................12
5.3.1 Trailer ...................................................................................................................................... 12
5.3.2 Truck........................................................................................................................................ 14
5.4 External module & balancing plate ....................................................16
5.5 PA tubes.........................................................................16
5.6 Display..........................................................................17
6 ECU programming ......................................................................................................................................... 18
6.1 Required tools ....................................................................18
6.2 OptiTireTM ECU installation ..........................................................18
7 Appendix......................................................................................................................................................... 19
7.1 Wheel module ID numbers ..........................................................19
7.2 Circuit diagram....................................................................22

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General information
1 General information
Purpose of the document
This publication describes the installation of the tire pressure monitoring system
OptiTireTM.
Copyright and trademark notice
The content, particularly technical information, descriptions and gures,
correspond to the state current at the time of printing and are subject to change
without notice.
This document, including all its parts, in particular texts and gures, are
protected by copyright. Use outside the statutory or contractual limits require
authorisation by the copyright owner. All rights reserved.
Any brand names, even if not indicated as such, are subject to the rules of the
trademark and labelling rights.
Technical documents
– Open the WABCO INFORM online product catalogue:
http://inform.wabco-auto.com
– Search for documents by entering the document number.
The WABCO online product catalogue INFORM provides you with convenient
access to the complete technical documentation.
All documents are available in PDF format. Please contact your WABCO
partner for printed versions.
Please note that the publications are not always available in all language
versions.
Document Title Document Number
OptiTireTM – Installation Manual 815 XX0 230 3
OptiTireTM – System Description 815 XX0 229 3
Diagnosis – Product Overview 815 XX0 037 3
SmartBoard – User Manual 815 XX0 138 3
TEBS E System Description 815 XX0 093 3
TEBS C/D System Description 815 XX0 020 3
*Language code XX: 01 = English, 02 = German, 03 = French, 04 = Spanish, 05 = Italian,
06 = Dutch, 07 = Swedish, 08 = Russian, 09 = Polish, 10 = Croatian, 11 = Romanian,
12 = Hungarian, 13 = Portuguese (Portugal), 14 = Turkish, 15 = Czech, 16 = Chinese,
17 = Korean, 18 = Japanese, 19 = Hebrew, 20 = Greek, 21 = Arabic, 24 = Danish, 25 = Lithuanian,
26 = Norwegian, 27 = Slovenian, 28 = Finnish, 29 = Estonian, 30 = Latvian, 31 = Bulgarian,
32 = Slovakian, 34 = Portuguese (Brazil), 35 = Macedonian, 36 = Albanian, 97 = German/English
98 = = multilingual, 99 = non-verbal

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General information General information
Structure of the WABCO product number
WABCO product numbers consist of 10 digits.
Production date
Type of device
Variant
Status digit
0 = New device (complete device), black/silver
1 = New device (subassembly)
2 = Repair set or subassembly
4 = Individual part
7 = Replacement part, red/silver
R = Reman product, green/silver
Choose genuine WABCO parts
Genuine WABCO parts are made of high quality materials and are rigorously
tested before they leave our factories. You also have the assurance that the
quality of every WABCO product is supported by a powerful customer service
network.
As a leading supplier to the industry, WABCO collaborates with the world’s
leading original equipment manufacturers and disposes of the experience
and capacitive capability required to also satisfy the most stringent production
standards. The quality of every genuine WABCO part is supported by:
Tooling made for serial production
Regular sub-supplier audits
Exhaustive end-of-line tests
Quality standards < 50 PPM
Installing replica parts can cost lives – genuine WABCO parts protect your
business.
WABCO additional services
The package you will get with a genuine WABCO part:
24-month product warranty
Overnight delivery
Technical support from WABCO
Professional training solutions from the WABCO University
Access to diagnostics tools and support from the WABCO Service Partner
network
Straightforward claims handling
Plus, of course, the condence that the Original Equipment Manufacturers’
rigorous quality standards are met.

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General information
WABCO Service Sartner
WABCO Service Partners – the network you can rely on. You can access 2000
high quality workshops with more than 6000 specialist mechanics, all trained
to WABCO’s exacting standards and equipped with our most up-to-the-minute
systems diagnostic and support technology.
Your direct contact to WABCO
In addition to our online services, trained members of staff are there to help you
at our WABCO Service Partners to directly answer any technical or business-
related questions you may have.
Contact us if you need assistance:
Find the right product
Diagnosis support
Training
System support
Order management
You can nd your WABCO partner here:
http://www.wabco-auto.com/en/how-to-nd-us/contact/

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Safety information OptiTireTM RF Declaration of Conformity
2 Safety information
Observe all required provisions and instructions:
Read this publication carefully.
Adhere to all instructions, information and safety information to prevent injury
to persons and damage to property.
WABCO will only guarantee the security, reliability and performance of their
products and systems if all information in this publication is adhered to.
Always follow the specications and instructions of the vehicle manufacturer.
Observe all accident regulations of the respective company as well as
regional and national regulations.
Make provisions for a safe work environment:
Only trained and qualied technicians are allowed to perform work on the
vehicle.
Use personal protective equipment if required (protective goggles,
respiratory protection, ear protectors, etc.).
Pedal actuations can lead to severe injuries if persons are in the vicinity of
the vehicle. Make sure that pedals cannot be actuated as follows:
– Switch the transmission to "neutral" and actuate the park brake.
– Secure the vehicle against rolling with chocks.
– Fasten a visible note to the steering wheel indicating that work is being
performed on the vehicle and that the pedals are not to be actuated.

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OptiTireTM RF Declaration of Conformity
3 OptiTireTM RF Declaration of Conformity
OptiTireTM FCC Declaration for FCC ID: SA4-OPTITIRE and SA4-WM731
"This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that
may cause undesired operation"
OptiTireTM IC Declaration for model: IC: 6970A-OPTITIRE and 6970A-WM731
"This device complies with Industry Canada’s licence-exempt RSSs. Operation
is subject to the following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may
cause undesired operation of the device."
"Le présent appareil est conforme aux CNR d’Industrie Canada applicables
aux appareils radio exempts de licence. L’exploitation est autorisée aux deux
conditions suivantes:
1) l’appareil ne doit pas produire de brouillage;
2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi,
même si le brouillage est susceptible d’en compromettre le fonctionnement."
!CAUTION TO USERS: "Changes or modications not expressly approved by
the party responsible for compliance could void the user’s authority to operate
the equipment."

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Components Installation
4 Components
FIGURE NAME OF COMPONENT
ECU
External wheel sensor (WM2)
ECU bracket
WABCO Display
Balancing plate
PA tube
Adapter
Wiring harness, truck
Wiring harness, trailer (example)