Wachendorff OPUS A3 User manual

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OPUS A3
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Operating Manual
Hardware Description
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II32
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Versions

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   
   
     
     
  !" 
  #$%%&'(()*
  ++  
    ,,
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      - .   
$  . $ , - 
!
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./ 
 01 
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2-,,$$"0345"
( 6789:99"-8
;<=97>>?97>><>9)@@@
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  A0B ,
 ),!
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C<!8>9
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.-8 .!
  , - .   A 0  8  A
,8 D8 -A8 ,8   ,, E8 
A08 80  .
A8 F-  F  , 2-,,
$$"0345"8"-!
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    0#  -. F-  !   
0F- 0,- !
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 ,  -   0#  8
 , 0,A-!
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--.!

*0,
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  III32
Table of contents
Preliminary Notes ...............................................................................................
. Used Instructions Types ...................................................................................................
2 Safety instructions, guarantee and liability .....................................................2
2. Common ............................................................................................................................ 2
2.2 Qualified Personnel ........................................................................................................... 2
2.3 Power Supply .................................................................................................................... 3
2.4 Interventions in the device ............................................................................................... 3
2.5 Safety Instructions for the OPUS A3 ................................................................................ 4
3 Intended Use .......................................................................................................6
3. Example of Use .................................................................................................................. 6
3.2 Device Description ............................................................................................................ 6
3.2. OPUS A3 ECO ................................................................................................................ 7
3.2.2 OPUS A3 STANDARD .................................................................................................... 7
3.2 Features Overview for OPUS A3 ..................................................................................... 0
3.3 Application Development ................................................................................................
3.4 Development Kit .............................................................................................................. 2
4 Getting Started ................................................................................................. 4
4. Check the delivered parts ............................................................................................... 4
4.2 Mounting .......................................................................................................................... 4
4.2. Dashboard Mounting Instruction for OPUS A3 STANDARD ..................................... 5
4.2.2 Cut-out Dashboard ...................................................................................................... 6
4.2.3 Mounting Cover for OPUS A3 STANDARD ................................................................. 7
4.2.4 Dashboard Mounting Instruction - OPUS A3 ECO .................................................... 8
4.2.5 Cut-out Dashboard ...................................................................................................... 9
4.2.6 Mounting Cover ........................................................................................................... 20
4.3 Electrical installation OPUS A3 ...................................................................................... 2

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IV32
4.3. Unused plugs............................................................................................................... 23
4.3.2 Power Supply............................................................................................................... 23
4.4 First steps ........................................................................................................................ 23
4.5 Cleaning/ service / maintenance..................................................................................... 24
5 Technical Documentation ................................................................................25
5. Dimension Drawings - OPUS A3 STANDARD ................................................................ 26
5.2 Dimension Drawings - OPUS A3 ECO ............................................................................ 27
5.3 Specification .................................................................................................................... 28
5.4 Environmental compatibility ........................................................................................... 29
5.4. CE-Compliance ............................................................................................................ 29
5.4.2 e - Type approval ....................................................................................................... 29
5.4.3 Protection Level (IP Code) .......................................................................................... 29
5.4.4 Electrical Capability..................................................................................................... 29
5.4.5 Mechanical Capability ................................................................................................. 29
5.4.6 Climate Capability ....................................................................................................... 30
5.4.7 Chemical Capability..................................................................................................... 30
5.5 Declaration of Conformity ............................................................................................... 3
5.5. Declaration of Conformity for OPUS A3 ECO ............................................................ 3
5.5.2 Declaration of Conformity for OPUS A3 STANDARD ................................................ 32

A
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   32
Preliminary Notes
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*- ,-,F.1
• GH
• GH
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*-     - B ,    -
,- ,-!
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- 0,-, $ .-!
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(     0 F8 - .     
 , -. -    0 ! -
0-,. -8.-8.
-  0    -  ! (   ,    
B  , - !
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. Used Instructions Types
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*- .      -   0  F- , A 
,A.A!
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*- ,F0A.,-I1
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  Hazard!
Very Important information
Malfunction or Failure possible if non-compliance
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Caution!
Severe bodily injury or property damage can occur if the
respective precautionary measures are not taken
Note
Additional information about the product, the handling of the
product or the respective part of the operating manual to which
particular attention should be paid.

,A 8. 0A
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232
2 Safety instructions, guarantee and liability
2. Common
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J - .   0, . -  ! 5 -
. F-0 A!AF-
.     -     -   
-. -,A  K
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*- .      -   0  F- , A 
 ,A      .  A! +   ,F -
,A        ,8  -$8  - # A  . 
-A!
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2.2 Qualified Personnel
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*-. ,-AB ,8F---
$-, 88. .-.A!
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$F.,,A F.-.
 8 F0),-  ,- 
F.  - B  , -I), 8 .8 ,
8  8 , -  ! B A   A
B - 0,0AB ,!
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L , 8   F- - ,A  F.  
-. 8F-
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• ,F-0 A8F$.-
, ,  . B ,-8--A0
.-.A
• -.$F.,-..0A 
.! . - #$ *  #$ * . 0A 2-,,
0!.%&'%&'.0
8--0A2-,,!
•  , F- - ,A  ,   -.A8 - 
#.
•  .  F- - 0    -F  - -
  -.A8  F-  , F- -  , -  
F--F-!
• F-8.8-0
- A ,   -.A8  F-   -I  8
. 8  0     8  A8  
F--,A!
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  F-    # .8   . -
    0 , F-   -.A ,A 8  -A
 0B ,F--. 0!
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,A 8. 0A
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332
  0A # A  A .     -  , B ,
-8-A8, --F. 
,-. !
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B A8 A  F-  A B , A $
-8-A!
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2.3 Power Supply
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.,>C,><C0AA!*-.
..=)9C%8.<@C,> 8)
A )<@C%!
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"% D ! <   E -  0   - - 0A 
 -0!,- -0D.!
 )-E -  -  0   - .  , - 0A!
-F-F0..8- %!
2.4 Interventions in the device
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*-   - 0 8  , 8     F-
0 ! 2- --..  ,A) 
0 -   F- , # .8  .8  8 
8A- -IA.
--!--  -I, 
A0AF--0!
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(  , ,   $  .   F- -  , ! A
-0  ,,- A,
  -! *-A   F     ,0A 
.  !
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WACHENDORFF is not liable for damage that occurs due to
improper misuse of the delivered components, or through
failure to heed the instructions in the operating manual,
including the safety instructions.
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WACHENDORFF is not liable for damage that occurs due to
unintended or intended changes of the WACHENDORFF board
support package or any other parts of the operating system.
WACHENDORFF is not liable for damage that occurs due to
improper programming and/or testing of the created
application that runs on the OPUS operator panels.
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,A 8. 0A
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432
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/ F A  -  0.  -  , 2-,, 
 A,- -8F---. 
 A !
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2.5 Safety Instructions for the OPUS A3
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Dangerous high-voltage
Never attempt to repair or modify OPUS A3 yourself.
Disassembling OPUS A3 may cause damage that is not covered
under the warranty and cause hazardous conditions by the
high-voltage components inside of the unit.
OPUS A3 does not contain any user-serviceable parts. Service
should only be provided by a Wachendorff Elektronik GmbH &
Co KG.
Hazardous situations due to device failure
Do not use the OPUS A3 as the sole means of preventing
hazardous conditions on vehicles, machines and equipment.
Vehicles, machines and equipment must be constructed in
such a manner that defective conditions associated with the
OPUS A3 cannot cause a hazardous situation for operating
personnel.
Ensure that incorrect inputs via the OPUS A3, its malfunction,
or its failure cannot lead to major property damage, or to a
hazard for operating personnel!
Missing safety devices if used improperly
Precautions for the safety of a system should not be rendered
inoperable through the use of the OPUS A3.
Emergency-Stop devices must remain effective in all operating
modes.
WACHENDORFF is not liable for injuries to third party licenses
for the content used on OPUS panel by the end customer.
WACHENDORFF is not liable for damage or malfunctions
occurs using pirated or illegal software on the OPUS operator
panel.

,A 8. 0A
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532
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Unintentional operation
Operating states can be called due to unintentional operation of
the OPUS A3 that are not appropriate for the situation.
OPUS A3 devices should be installed in such a manner that the
possibility of unintentional operation is adequately excluded.
If a further usage of the OPUS A3 will cause danger, the device
and if necessary the system needs to be switched off and be
secured against unintented activation. This particularly applies:
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•If the device shows visible signs of damage
•If the device is no longer functional
•If parts of the device are disconnected or loose
•if the connection lines show visible damage
Undefined operating states
Undefined operating states can cause personal injury or
property damage.
To prevent supply line and signal line interruptions from
causing undefined or hazardous operating conditions,
appropriate hardware and software safety precautions must be
maintained.
Supply lines and signal lines must be installed in such a
manner that noise (such as inductive or capacitive interference)
cannot impair OPUS A3 function.
Using Connectors and Ports:
Never force a connector into a port. Check for mechanical
obstructions on the port. If the connector and port don’t join
with reasonable ease, they probably do not match. Make sure
that the connector matches the port and that you have
positioned the connector correctly in relation to the port.
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(
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  632
3 Intended Use
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*-.0.-A 
-F$.-!
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*- F--A8,(?
 8    -  , F- -   1 8
M==,ADA>E!
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+     , $ -8 J>>8  
.?. ?  DE0!*.-F-0 
. A -A ,   , , -   F- -
8F$!
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3. Example of Use
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Control Unit
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.,-
 
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Control Unit 2
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%...,
4F-
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Control Unit 3
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.,

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Sensor
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,

)
 
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The operator panel OPUS A3 is not admitted for security-
relevant duties for personal protection purposes.
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Vehicles, machines, and equipment surrounding the OPUS A3
must be combined in such a manner that the OPUS A3 will be
warmed up equally from all sides.
Increased warming of the OPUS from the back side may cause
temporary fogging of the front glass or touch screen.

(
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732
3.2 Device Description
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3.2. OPUS A3 ECO
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

+.!!1-.,-
%A1
<!H D<@  >7> E *+*   .- % A F- DE . 
 -!

.-DE1
.-  0  $A ,    , A)0$.- 
$A)0$.-0.-A!

/  %DE1
/  )%0$A0,.0!*-%
0-F2/)J" 890-!

3.2.2 OPUS A3 STANDARD

 
   




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
+.!!>1-.,-*%J%
%A

.-
/ %
.-DE

,$A+N+@


  0-
,DE
+ 5A

%A

 %
/ %


(


832












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
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


+.!!1-.,-*%J%

+A8.- %-,-
!

,$A++@1
 ,$A  0 .  - ,  ,  -   ,
!   - Operational Manual , -   , 
,!

*-+ 5A1
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-.!

.%&'-$A,.0!

.#$*-, ,-$A,1
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

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 %

,$A+
N

+@

%A



+ 5A

.-DE

/ %
0-
,DE

 - 8-
 $F.-

*$A,FF.
3/ -.-A.-.,-


(


932
*-1
   , - . 0F - 0#    ,
!(0.-0#--.-
 .-!A, 0.A.
0A.-!

%1
*-,, %0- 1
 
 
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/ %DE0$A0,.0!*-
%0-F2/)J" 890-!

.-1
*-.-,,-0A, ,A)0$.-
$A)0$.--0.-A!

-,DE1
*--.-,0 , .-.!




+.!!<1-.,0-A0$

/1
*-,F.,0,-1
•F A. 
•>)(,.(?%(@=@
•J>>)(,
•
•<. ?. DE
•.  DE
..-F0
.-

 .-2?F

AF.- .-,-


,

Ethernet connector
(optional)
Main connector
Video connector
(optional)

(
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 032
CDE1
*- ,   , - . C)(      F
 A!
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-DE1
*-   - , D? /0? E 0  - ! *-
,AA ,-,!
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F)?,,-1
*-     -   ?,, $A!    -  
  F- - A .    D0A  E8  
D0A "%E   : D.E8  F   0! (   
0- FF-F--A  -
0,FF!
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2- . .  8 -  F F-  F)F) D
C/C++ Developer GuideE!,,-0,. D, 
9 E -  F   F )! , - 9
D, E- F, AF-,,!:F-
.- F.0$), !
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Power Mode current at 3.5 V DC current at 27 V
On < ><
Low-power 9 =
Sleep = ::
Off O O
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+,,-C/C++ Developer Guide!
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3.2 Features Overview for OPUS A3
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•    - .  0       
-
• <!H*+*A, F- <@>7>
• * -DE
• .0$AF-0$.-*%J%
• >0F-0 .A
• *F,D(@=@E .PM==!
A(( 
• + .?. D0,FE-.  
DE
• .-
Do not unplug terminal 30 from power supply on running unit.
Power supply interruption on terminal 30 may cause data
corruption and loss.
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(
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 32
• J>>,,+ )
• 3.--,DE
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*- A-I0A0  8-0
A,-- 0F$-!
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3.3 Application Development
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*--0FA.-$.
,!
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. Projektor-Tool:
*-F, 0A2-,,$$"03
45"0-B $,,,,-
!-#$A.- ,-
 8F--0AA-!(- 
,   F$ F- P8 M==  ,A  , 
 ! +  , - ,  ,  - Operator Manual
Projektor Tool III.
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2. CODESYS© 3.x:
%&'..A0A-"A
! (   ,,  ,..  - +    *! (
 0   . -    %&' 0 !
%&'   - , A  ,.  - P  ,
    0 ! + , - ,  ,  -
BAOPUSA3CDS.

3. C-Programming:
F-0 A0, A.
.;;... .!+, -,, )
,-C/C++ Developer Guide.

4. ISO-UT:
0 ()*!.-()7@
%",A!

5. Wachendorff Board Support Package (BSP):
-A A2-,, $.
 - A ,   -  , A , -  D!.!
,-0$.-A8.$A8!E!
*-,FA.-F--
A!+, -,,-C/C++ Developer Guide.
6. Universal Downloader:
* F ,F , -   -  -  %F < 
! (    F   $  -! *- 
%F<-,F8--
! (   , - 2-,, *-     - Operator
Manual Projektor Tool III.

(


 232


-,F.B ,-  
-.?..1
) .#$*%&',-
  -  F- 2F QAD, %&'  A
0AA .E8>",-$A>"J/!
!
) ..F-?;; AB !

3.4 Development Kit

* 0   .. - .-  , , -  
-,,$,- .!

Wachendorff Toolchain with Projektor Tool
Order number: OPEP00A3CAN
Description Order Number Qty
Main connecting cable 5: 
Ethernet cable 
CD with WE Toolchain:
) Projektor Tool
) PClient
) Documentation


Basic Projektor-Tool training at a
Wachendorff facility 
Projektor Tool license >
2 month technical support 
CODESYS© 3.x
Order number: OPEP00A3CDS
Description Order Number Qty
Main connecting cable 5: 
Ethernet cable 
CD with CODESYS©Software:
) Development Tool
) Application
) Target files
) Documentation


The operator panel OPUS A3 may only be handled due to the
according operation manual. 

(


 332
Basic CODESYS©training at a
Wachendorff facility 
2 month technical support 
ISO-UT with Projektor Tool
Order number: OPEP00A3ISO
Description Order Number Qty
Main connecting cable 5: 
Ethernet cable 
CD with ISO-UT:
) Projektor Tool
) PClient
) ISO-UT
) Documentation


Basic Projektor-Tool training at a
Wachendorff facility 
Projektor Tool license >
2 month technical support 
Accessories not part of the Developer’s kit:
Description Order Number Qty
Video Cable OPUS A3 5C(% 
Etherner-to-USB adapter 

".


   432
4 Getting Started

4. Check the delivered parts

 -$ F--   0  -  , A - 0
A!+B  - ,
2-,,$$"0345"D ) R!E!

4.2 Mounting

*- F-  .!

%. .A-,F. .0!

Description Order Number
In dash mounting cover OPUS A3 STANDARD S
In dash mounting cover OPUS A3 ECO S>
Stand alone RAM-adapter OPUS A3 (both) S3

*- 0$  , -   A  , 0-  -  
 .!

- , .!

+  .  ,F -     - ,F. 
F.!


".


 532

4.2. Dashboard Mounting Instruction for OPUS A3 STANDARD





! %  0  
  QQQQQ 2-,,$$
> %-0 )  
 F- )  
< / . S 2-,,$$
: /:FTD%((<79>E )  
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 632
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4.2.2 Cut-out Dashboard
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/ -$, .*%J%
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Attention!
Using too long screws can damage the unit!
Accepted mounting torque with mounting cover is 2,5 ± 0,2 Nm.
Please secure the screws with the thread locker medium
strength (e.g. Loctite 243).
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