Wacker Neuson M 1000 User manual

www.wackergroup.com
Internal Vibrator
M 1000
M 2000
M 3000
OPERATOR’S MANUAL
0154561en 002
0303
0154561EN

HMS Table of Contents
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1. Foreword 3
2. Safety Information 4
2.1 Service Safety ...................................................................................... 5
2.2 Operating Safety .................................................................................. 5
2.3 Safety & Informational Labels .............................................................. 7
2.4 Label Locations .................................................................................... 7
3. Technical Data 8
3.1 Motors .................................................................................................. 8
3.2 Vibrator Heads ..................................................................................... 9
3.3 Shafts ................................................................................................. 10
3.4 Sound and Vibration Measurements .................................................. 10
4. Operation 11
4.1 Application .......................................................................................... 11
4.2 Recommended HMS Combinations ................................................... 12
4.3 Extension Cords ................................................................................. 13
4.4 Connecting Motor to Power Supply .................................................... 14
4.5 Assembling Head, Motor and Shaft .................................................... 15
4.6 Operation ............................................................................................ 16
5. Maintenance 17
5.1 Periodic Maintenance ......................................................................... 17
5.2 Motor Brushes .................................................................................... 18
5.3 Motor Housing .................................................................................... 19
5.4 Lubricating Shaft ................................................................................ 20
5.5 Lubricating H-Head ............................................................................ 21
5.6 Checking H-Head for Wear ................................................................ 22
5.7 Troubleshooting .................................................................................. 23
5.8 Wiring Schematics .............................................................................. 24

Table of Contents HMS
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Foreword
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1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2003 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.

Safety Information HMS
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2. Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE
callouts which must be followed to reduce the possibility of personal
injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol, CAUTION indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION

HMS Safety Information
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2.1 Service Safety
When using electric tools, basic safety precautions should always be
followed to reduce the risk of fire, electric shock, and personal injury!
The guidelines following will help the user maintain operator safety.
2.1.1 NEVER use worn electrical cords. Severe electrical shock and
equipment damage may result.
2.1.2 Prevent body contact with grounded surfaces such as pipes, metal
railings, radiators and metal ductwork.
2.1.3 When motor is used outdoors, use only extension cords intended for
and marked for outdoor use.
2.1.4 ALWAYS keep all electrical cords away from heat, oil and sharp edges
which can damage them. Inspect all electrical cords before each use
and have damaged cords replaced or repaired at an authorized service
center.
2.1.5 Make certain motor is in good working order and properly grounded
before starting.
2.2 Operating Safety
Familiarity and proper training are required for the safe operation of
equipment! Equipment operated improperly or by untrained personnel
can be dangerous! Read the operating instructions contained in this
manual and familiarize yourself with the location and proper use of all
controls. Inexperienced operators should receive instruction from
someone familiar with the equipment before being allowed to operate
the machine.
2.2.1 Keep work area clean and free of clutter.
2.2.2 ALWAYS keep work area well lit.
2.2.3 NEVER allow children or people other than the operator to handle
power cable and extension cords.
2.2.4 NEVER operate motor in areas exposed to flammable or explosive
liquids or gases! The motor brushes spark during operating and could
ignite fumes.
2.2.5 NEVER overreach. Keep proper footing and balance at all times. Make
sure any supporting structures are strong enough and stable enough
to support your weight and the weight of any equipment on it.
2.2.6 ALWAYS remain aware of moving parts and keep hands, feet, and
loose clothing away from moving parts of equipment.
2.2.7 ALWAYS wear protective clothing appropriate to the job site when
operating equipment.
DANGER
WARNING

Safety Information HMS
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2.2.8 Goggles or safety glasses will protect against eye damage caused by
flying debris.
2.2.9 NEVER carry motor by cord or pull on it to disconnect it from
receptacle. Keep cord away from heat, oil and sharp edges.
2.2.10 Keep handle, and other areas where motor and shaft are gripped, dry,
clean and free from oil and grease.
2.2.11 Avoid unintentional starting! Don't carry motor around jobsite while it
is connected to power source. Don't carry motor with finger on switch.
2.2.12 NEVER operate machine when you are tired. Remain alert, watch
what you are doing and use common sense.
2.2.13 NEVER operate machine if switch does not function properly. Have
defective switches replaced by authorized service center.
2.2.14 ALWAYS replace worn or damaged components with spare parts
designed and recommended by Wacker.
2.2.15 DO NOT overload motor. An overloaded motor will overheat. Use only
recommended head/motor/shaft combinations. See Table 1.
2.2.16 DO NOT allow untrained personnel to service this equipment. Only
trained electrical technicians should be allowed to service the electrical
components of this equipment.
2.2.17 NEVER attach shaft to motor while it is running.
2.2.18 ALWAYS check the power supply before running motor. Using the
wrong voltage supply will damage motor.
2.2.19 ALWAYS make sure motor switch is OFF before plugging motor to
power supply.

HMS Safety Information
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2.3 Safety & Informational Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
2.4 Label Locations
Label Meaning
Wear eye, ear, and head protection when
operating machine.
Read the operator's manual for machine infor-
mation.
w c _ g r 0 0 1 2 0 8
F O R S A F E O P E R A T I O N R E A D
O P E R A T O R  S M A N U A L .
P O U R U N E O P E R A T I O N S Û R E
L I S E Z L A N O T I C E D  E M P L O I .
S I C H E R H E I T S A N L E I T U N G E N I N
E T R I E S V O R S C H R I F T L E S E N .
P A R A O P E R A C I O N S E G U R A L E A
M A N U A L D E O P E R A C I O N .
C A U T I O N
V O R S I C H T
P R E C A U T I O N
P R E C A U C I O N

Technical Data HMS
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3. Technical Data
3.1 Motors
Item No. M 1000 (Green) M 2000 (Yellow) M 3000 (Red)
Motors
Voltage (AC/DC) V 115 230 115 230 115 230
Current (Maximum) A9 4,5156,520 10
Power kW (Hp) 1.0 (1.3) 1.0 (1.3) 1.7 (2.3) 1.5 (2.0) 2.3 (3.1) 2.3 (3.1)
Speed (No-load) rpm 15500 17500 16500
Weight kg (lbs.) 5.4 (12) 5.9 (13) 8.1 (18)
Motor type Universal electric motor
Frequency Hz 50/60
Phase 1