The Handy THLCVCM User manual
OPERATOR’S MANUAL & PARTSLIST
MODEL –THLCVCM
PORTABLE VERTICAL ELECTRIC CEMENT MIXER
Spares & Support: 01793 333212
Please read & understand this manual, paying particular attention to the safety
instructions, before use.
The manufacturer reserves the right to change the product specification and
livery according to continued product improvements.
193858001 01/09/2015
CONTENTS
SPECIFICATIONS
GENERAL SAFETY INSTRUCTIONS
ELECTRICAL CONNECTION
MAINTENANCE & STORAGE
ASSEMBLY
OPERATION
PARTS DIAGRAM & LIST
GUARANTEE
DECLARATION OF CONFORMITY
NOTES
SPECIFICATIONS
Model
THLCVCM
Product Number
193858001
Motor Power
375 watt
Motor Voltage
230V/50HZ
Drum Opening
370mm
Drum Capacity
134 litres
Maximum Mixing Capacity
90 litres
Drum Speed
23rpm
Cable Length
3 metre
Protective System
IP44
Unladen Weight
53kgs
Noise Level
92 dB(A)
The manufacturer reserves the right to change the product specification and livery according to
continued product improvements.
GENERAL SAFETY INSTRUCTIONS
Read and understand the owner’s manual and labels affixed to the machine. Learn its application
and limitations as well as the specific potential hazards. Retain these instructions for future
reference. The operator is responsible for following the warnings & instructions in this manual and
on the product.
Read & understand operator’s manual
before using the machine. Failure to
follow instructions could result in
death or serious injury.
Always inspect the machine thoroughly
before turning it on. Keep guards in place
and in working order. Do not use the
machine with the electric motor cover
removed.
Whenever the machine is in use, safety
glasses must be worn to safeguard
against flying objects. Wear gloves to
protect your hands. Wear foot
protection.
Do not start the motor if the drum is fully
loaded. Do not turn the mixer off while full
of concrete.
Keep hands out of the way of all
moving parts. Do not place any part of
your body or any tool e.g. Shovel in the
drum during operation. When
operating, do not pass hands through
the clearance between frame and
support arm or between the drum and
support arm.
Only use or operate the mixer on solid, flat,
level ground that is capable to support the
weight of the mixer and its load to prevent
the mixer from tipping over.
Do not attempt to move the mixer when it
is loaded and/or in operation.
Risk of Electrical Shock
Fire Risk
Fire and its vapors are extremely flammable
& explosive.
Fire or explosion can cause severe burns or
death.
10m
Keep all bystanders & animals at least
10 metres away from the machine
during operation.
If approached, stop the machine
immediately.
Disconnect from power supply when not in
use, before moving, making adjustments,
changing parts, cleaning, or working on the
mixer. Never open the motor cover before
disconnecting the electrical plug from the
power supply.
Double insulated or class 2 electrical
appliances are products that have been
designed in a way so as not to require a
safety connection to electrical earth
(These products must NOT have a
safety connection to Earth).
Acoustic power level LWA accordance with
directive 2000/14/EC + 2005/88/EC
(Please see machine & specification within
this manual for actual reading)
STAY ALERT
Do not operate the mixer while under the influence of drugs, alcohol, or any medication that could affect your
ability to use it properly. Do not use this mixer when you are tired or distracted from the job at hand. Be aware
of what you are doing at all times. Use common sense.
AVOID DANGEROUS CONDITIONS
Make sure there is adequate surrounding workspace. Cluttered areas invite injuries.
Keep your work area clean with sufficient light. Keep the area around the mixer clear of obstructions, grease,
oil, rubbish and other debris which could cause persons to fall onto moving parts.
This mixer is intended for the production of concrete, mortar and plaster. It is not suitable for the mixing of
flammable or explosive substances. Do not use it in areas where fumes from paint, solvents or flammable
liquids pose a potential hazard.
INSPECT YOUR MACHINE
Check all bolts, nuts, and screws for tightness before each use, especially those securing guards and drive
mechanisms. Vibration during mixing may cause these to loosen.
Form a habit of checking to see that all the adjusting tools, shovels, hand trowels and other tools/equipment
are removed from mixer area before turning it on.
Replace damaged, missing or failed parts before using it. Warning labels carry important information. Replace
any missing or damaged warning labels.
DRESS PROPERLY
Do not wear loose clothing, gloves, scarfs, neckties or jewelry (rings, wrist watches), which can be caught in
moving parts. Protective electrically non-conductive gloves and non-skid footwear are highly recommended
when working. Wear a face or dust mask if the operation is dusty. Always wear safety glasses/goggles and/or
face shields. Everyday eyeglasses have only impact resistant lenses; they are not safety glasses/goggles. Wear
protective hair covering to contain long hair, preventing it from getting caught in machinery.
DO NOT ABUSE THE CABLE
Never carry the mixer by the electrical cable or yank it to disconnect the plug from the mains supply.
Keep the cable from heat, oil and sharp edges.
EXTENSION CABLES
Extension cables must be no longer than 50 metres in length. The cable section must be 1.5mm² & 230V to
allow sufficient current flow to the motor. Improper use of extension cables may cause inefficient operation of
the mixer, which can result in overheating and motor damage.
Only extension cords to H07RN-F specification intended for outdoor purpose may be used. Avoid use of free
and inadequately insulated connections. Connections must be made with protected material suitable for
outdoor use. Make sure that any extension cable connections are dry and safe. Ensure that the extension cable
is carefully laid out avoiding liquids, sharp edges and places where vehicles might run over it. Avoid allowing
the extension cable to be trapped underneath the mixer. Ensure your extension cable is fully extended to
prevent overheating or the risk of fire.
AVOID ELECTRICAL SHOCK
Check the electric circuit is adequately protected and that it corresponds with the power, voltage and
frequency of the machines motor. Do not plug or unplug the motor while standing in or around damp or wet
ground. Do not use the mixer in wet or damp areas or expose it to rain. Prevent body contact with grounded
surfaces: pipes, radiators, ranges, and refrigerator enclosures.
Make sure your fingers do not touch the plug’s metal prongs when plugging or unplugging the mixer.
KEEP BYSTANDERS AND CHILDREN AWAY
Keep unauthorised persons a minimum distance of 10 metres away from the mixer. Do not allow children to
handle, climb on or in the mixer.
DO NOT OVERREACH
Keep proper footing and balance at all times when loading or unloading the mixer. Never stand on the mixer.
Serious injury could occur if the mixer is tipped or if the moving parts are unintentionally contacted. Do not
store anything above or near the mixer where anyone might stand on the mixer to reach them.
AVOID INJURY FROM UNEXPECTED ACCIDENT
Keep hands out of the way of all moving parts. Do not place any part of your body or any tool e.g. Shovel in
the drum during operation. When operating, do not pass hands through the clearance between frame and
support arm or between the drum and support arm.
DO NOT FORCE TOOL
Always work within the rated capacity. Do not use the mixer for a purpose for which it was not intended.
The mixer is not to be towed by any vehicle.
NEVER LEAVE MIXER RUNNING UNATTENDED
Do not leave the mixer unattended until it has come to a complete stop.
MAINTAIN YOUR MIXER WITH CARE
Clean the mixer immediately after use. Keep the mixer clean to ensure it operates to it’s full and safest
performance. When maintaining this mixer, only the manufacturer’s original replacement parts should be used.
The use of non-original manufacturer parts may invalidate your warranty.
PROTECT THE ENVIRONMENT
Take left over materials to an authorised collection point or follow the stipulations in the country where the
mixer is used. Do not discharge into drains, soil or water.
STORE IDLE EQUIPMENT
When not in use, the mixer should be stored in a dry location. Keep the mixer away from children and others
not qualified to use it.
Safety alert symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in serious injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
ELECTRICAL CONNECTION
Do not connect either core to the earth pin
The insulation on the grounded three metre electrical cord will only remain effective if the original
insulating parts are used for repairs and the spaces between the original insulation are maintained.
The use of a Residual Current Device (“RCD”), on 230V electrics is recommended. If using an
extension cable, plug it directly into the RCD.
NOTE: A built-in thermal protector is fitted to shut off the motor to prevent it from overheating.
The thermal protector restores automatically when the motor cools down. We recommend the
machine is left to cool down for a period of more than 15 minutes, before an attempt is made to
plug the machine back to the mains and switched on for operation. If the machine still does not
operate, check RCD or extension cable for faults. If it still does not operate, contact your local
approved service dealer.
MAINTENANCE & STORAGE
WARNING
Improper maintenance & storage of the machine may void your warranty. Keep the machine clean
for better and safer performance.
MAINTENANCE
Before each use, check all nuts & bolts to be sure they are sufficiently tightened.
Keep all moving parts lightly greased, using Multi-purpose grease.
Change the gearbox oil every 3000 hours of operation, use SAE-40 oil.
Ensure the breather openings on the motor casing are open and clean from debris. If they are
blocked, the motor could overheat and shut the machine down.
We recommend only manufacturer original parts are used when maintaining this machine.
Failure to do so could invalidate your manufacturer’s warranty.
CAUTION
Any maintenance and repairs carried out, to any electronic component must be undertaken by a
qualified technician.
CLEANING
Before cleaning, ensure it is unplugged from the mains.
Thoroughly clean the mixer at the end of each day’s operation.
Keep your mixer clean.
The slightest trace of material left in the drum will harden and will attract more material each
time you use it.
Dried cement should be scraped out of the drum.
Do not throw bricks into mixer drum to clean it out.
Do not beat on the drum with a shovel, a hammer or other tools to break up accumulations of
dried cement mix, as it may result in damage to the mixer.
The drum may be scoured for approximate 2 minutes, using 1” gravel and water mixture. Then
discharge the gravel/water mixture and hose down the drum assembly inside and out.
Never put hands inside the drum when the drum is rotating
WARNING
Do not pour or spray water directly over the motor cover, especially the openings in it.
CAUTION
Wipe off any external material on the motor cover. Do not use petrol, turpentine, lacquer or paint
thinner, dry cleaning fluids or similar products. The use of chemical products or solvents may affect
the properties of the cover which has been produced using high density polyethylene PET.
STORAGE
For years of trouble free service, make sure the Mixer is clean and dry beforestoring.
Before storing, clean the Mixer thoroughly as indicated above.
Store indoors or in a protected area during severe weather and winter months.
ASSEMBLY
It is recommended the Cement Mixer is assembled by two persons.
Remove the Mixer and contents from the carton. Be sure the carton is empty before discarding.
If you require any assistance with regards to the contents of the Mixer, please contact us:
Tel: 01793 333212 - Mon –Fri 8.30am –5.30pm (excl. Bank Holidays)
Email: customerservice@handydistribution.co.uk
STEP 1
A -Insert the rear leg into the front frame and secure using the long bolt and nut supplied.
STEP 2
B - Slide the wheels onto the front frame axle and insert the R-Pins into the hole in the front frame
axle.
WARNING
The following instructions should be carried out by two people, due to the weight and size of the
components.
STEP 3
C - Attach the drum rotation base to the motor assembly frame, using the heavy duty anchor pin,
which should be placed through both sections.
D -Secure using a R-Clip through the hole near the end of the anchor pin.
STEP 4
E - Slide the rotation base & motor assembly onto the shaft of the frame assembly.
Rotation Base
Motor
Assembly
Frame
Anchor Pin
Motor
Assembly &
Rotation Base
Transport
Assembly
STEP 5
F - Mount the cement mixer drum onto the gearbox shaft, ensuring the guide notch on the drum is
aligned with the pin on the gearbox shaft.
STEP 6
G - Mount the two mixing paddles inside the drum, using the large head bolt and nut. Ensure the
screw head bolt head is on the outside of the drum, placed through the drum and paddle, before
securing with the nut securely.
H -Insert the tilting handle through the hole in the metal motor frame. It will enter at a slight angle,
with the notched section entering first, to align with the side of the frame. Secure with the R-Pin.
Drum
Mixing Paddle
Tilting Handle
OPERATION
Before operating the machine, please ensure you are fully aware of the below instructions,
failure to do so, could invalidate your manufacturer’s warranty.
Completely unwind the electrical cable. Always start the mixer before loading the drum.
GENERAL USE
Always operate the machine on a level surface, ensuring the machine to stable and fee from
obstructions
If using an extension cable, ensure it is suitable for outdoor usage, 14AWG or above and no
more than 10 metres in length.
Load the drum with drum rotating.
Do not throw material into the mixer, to avoid it sticking firmly to the back of the drum. Trickle it
in steadily over the ram.
DRUM LOADING
For best results, proceed as follows:
Add the required amount of gravel into the drum.
Add the required amount of cement into the drum.
Add the required amount of sand into the drum.
Pour the required amount of water into the drum.
DRUM TILTING
Ensure you have a stable footing behind the drum.
Lift the tilting handle, to tip the rotating drum.
The machine has been designed to allow easy pouring of your mix into a suitable wheelbarrow.
DRUM EMPTYING
Pour your mixed concrete/cement by lifting the tilting handle, whilst the drum is still rotating & motor
running.
Be sure to pour your mix slowly and smoothly to avoid tilting the machine over.
Ideally pour your mixture into a suitable wheelbarrow to transport your mix to the desired work area.
Do not turn off the mixer with material in the drum.
MIXING HINTS
The correct mix ratio (cement: sand: stone) depends on the type of application; harder concrete will
require a higher content of cement, whilst rougher applications require more aggregate.
First put water into the drum –around 7 litres (1.5 gallons), using more or less depending on the type
of mix required. Add some aggregate before cement to avoid sticking.
The approximate mixing time for concrete is 2-4 minutes from when all the material (including water)
has been added.
Over mixing can reduce strength and cause segregation of the coarser materials.
A concrete mix which is too wet can reduce in strength and make it less able to withstand weathering.
Never throw material into the drum, trickle it in steadily over the rim to prevent your mix firmly
sticking to the back of the drum and can only be dislodged by stopping the mixer.
PARTS DIAGRAM & LIST
Item No Handy Part Number Handy Description Quantity Item No Handy Part Number Handy Description Quantity
1 TH216-203001001-1 MIXING PADDLE 2 13 TH216-203001013-13 HEX BOLT M10X60 1
2 TH216-203001002-2 DRUM 1 14 TH216-203001014-14 ROLLOVER PREVENTION PIN 1
3 TH216-203001003-3 SCREW M12X25 4 15 TH216-203001015-15 MOTOR FRAME 1
4 TH216-203001004-4 SPLIT PIN 1 16 TH216-203001016-16 TILTING HANDLE 1
5 TH216-203001005-5 PIVOT AXLE 1 17 TH216-203001017-17 MOTOR ASSEMBLY 1
6 TH216-203001006-6 ROTATION BASE 1 17-47 TH216-203001017-47 SWITCH 1
7 TH216-203001007-7 FRONT FRAME 1 17-54 TH216-203001017-53 WATERPROOF SEAL 1
8 TH216-203001008-8 R-CLIP 3 17-55 TH216-203001017-55 CAPACITOR 1
9 TH216-203001009-9 10'' WHEEL 2 18 TH216-203001018-18 GASKET M6 4
10 TH216-203001010-10 NUT M10 1 19 TH216-203001019-19 LOCKNUT M6 4
11 TH216-203001011-11 WASHER M10 1 20 TH216-203001020-20 SPRING WASHER M12 4
12 TH216-203001012-12 REAR LEG 1 21 TH216-203001021-21 NUT M12 4
GJ HANDY & CO LTD USER WARRANTY POLICY
1. Users Statement of Warranty
Each new machine is warranted against defective material or assembly of material under normal
usage. The warranty applies to the original purchaser and covers faulty parts and the labour involved
in replacing and repairing those parts, which are of original manufacture.
2. Period of Warranty
All Webb, Handy Pro (Brushcutter & Long Handle Hedgecutter only) and Sanli domestic products
2 years from the original date of sale to the first domestic user.
90 days from the original date of sale to the professional/commercial user.
90 days from the original date of sale when used for hire.
Engines as per the manufacturer’s warranty statement which will be supplied with the machine.
1 year from the original date of purchase for Replacement Spare Parts (unless normal wear & tear
component, which are covered for 90 days).
All machines’ must be serviced within the first 12 months from the original date of purchase to
comply with the warranty, failure to do so will invalidate the 2nd year of the warranty.
A reduced warranty period of ninety days applies to those items which are subject to normal wear
and tear (e.g. wheels, tyres, cutter bars, cylinders, bottom blades, belts, cables, grass bags, spark
plugs).
All Handy, Handy Pro (All others), Mowerland and Q-Garden domestic products
1 year from the original date of sale to the first domestic user.
90 days from the original date of sale to the professional/commercial user.
90 days from the original date of sale when used for hire.
Engines as per the manufacturer’s warranty statement which will be supplied with the machine.
1 year from the original date of purchase for Replacement Spare Parts (unless normal wear & tear
component, which are covered for 90 days).
A reduced warranty period of ninety days applies to those items which are subject to normal wear
and tear (e.g. wheels, tyres, cutter bars, cylinders, bottom blades, belts, cables, collection bags,
spark plugs).
All warranty repairs must be undertaken by an authorised service dealer.
These dealers have been accredited by GJ Handy & Co Ltd and agree to only use genuine parts and
follow our repair procedures.
Version 2 06-15
GJ HANDY & CO LTD USER WARRANTY POLICY
3. Not covered by this warranty
The warranty policy does not cover any depreciation or damages caused by ordinary wear, rusting or
corrosion, lack of correct maintenance or operation, misuse, abuse, lack of transportation or
accident.
The warranty policy does not cover any costs necessary for the standard periodic maintenance
services instructed by the operators manual, or service parts replacement which would include oil,
filters, tyres, belts, brake linings, fuses, blades, seals and other service parts unless it can be proven
that the item has evidence of faulty manufacture.
The warranty policy will not cover failure or damage caused as a result of parts or accessories being
modified without the written approval of GJ Handy & Co Ltd.
The warranty policy will not cover the unit if non-genuine parts have been fitted and as a result
damage has occurred to the unit.
The warranty policy is non-transferable and is only applicable to the original purchaser.
4. Disclaimer
This warranty is only a remedy for defect of products. GJ Handy & Co Ltd will never warranty in
terms of the merchantability or the fitness for a particular purpose.
No person is authorised to make any warranties, representations or promises, expressed or implied,
on behalf of GJ Handy & Co Ltd, or to modify the terms conditions or limitation of this warranty
policy in any way.
Neither GJ Handy & Co Ltd nor any company affiliated with GJ Handy & Co Ltd shall be liable in any
event or manner whatsoever for incidental or consequential damages or injuries, including, but not
limited to, loss of crops, loss of profit, out of pocket expenses or profits, rental of substitute
equipment or other commercial losses.
5. General
Most warrantable failures show up within the first few weeks of use. These failures are usually
straightforward and warranty assessment is relatively easy.
Failures relating to cutter decks and belts need careful investigation, as the cause may not always be
straightforward. Look for damage to blades and pulleys especially when the cutter belt or blade boss
have snapped or cracked as this could be due to impact damage.
Customers should always refer to the operator/instruction manual when any disputed problem
arises, you will find most areas covered within the manual.
Version 2 06-15
EC Declaration of Conformity
We, Importer
Handy Distribution, Murdock Road, Dorcan, Swindon, SN3 5HY
Declare that the product
Model: THLCVCM
VERTICAL PORTABLE ELECTRIC CEMENT MIXER
Complies with the following directives:
The Machinery Directive 2006/42/EC Annex I
The Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
Relevant Standard(s), Specification(s) referred to:
EN 12151:2007
EN 60204-1:2006+A1:2009
EN ISO 12100:2010
EN55014-1:2006/A1:2009/+A2:2011
EN55014-2:1997/+A1:2001/+A2:2008
EN61000-3-2:2006/+A1:2009/+A2:2009
EN61000-3-3:2008
Name of the Notified Body:
Intertek Testing Services Shanghai
Address:
Building 86, 1198 Qinzhou Road (North), Shanghai, 200233, P.R. CHINA
Additional Information
Measured Sound Pressure Level: 92.0dB(A)
Authorised signatory and technical fileholder
Date: 03/09/2015
Signature:
Name/Title: Simon Belcher (Mr)
Position: Managing Director
Murdock Road, Dorcan, Swindon, Wiltshire, SN3 5HY.
NOTES
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Toorder spare parts and see the complete range of garden machinery and
garden equipment from Handy, visit:
www.thehandy.co.uk
Support
Tel: 01793 333212
Mon –Fri 8.30am –5.30pm (excl. Bank Holidays)
Email: customerservice@handydistribution.co.uk
This symbol on the product or on its packaging indicates that this product may not be treated as household waste. Instead
it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment.
For more detailed information about recycling of this product, please contact your local council office, your household
waste disposal service or shop where you purchased the product.
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