Wacker Neuson AR54 User manual

Operator’s Manual
External Vibrator
AR54-64
Machine Type AR54-64
Material Number 5100063562
Version 1
Date 02/2022
Language [en-US] 5100063562

Imprint
Publisher and copyright holder:
WackerNeusonProduktionGmbH&Co.KG
Wackerstraße 6
85084 Reichertshofen,
Registered office: Reichertshofen
Register court and number: Local Court Ingolstadt, HRA3195
VAT ID No./VAT Number: DE277138620
Telephone: [phone]
www.wackerneuson.com
Original operator’s manual
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of
Wacker Neuson Produktion GmbH & Co. KG.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-
tion.
Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifi-
cations for further technical development at any time without any claim to changes to machines already delivered.
The information in the technical documentation supplied with the product applies in each case.
The machine on the cover is for illustration purposes only and may therefore have special equipment (options).
Wacker Neuson Produktion GmbH & Co. KG, responsibility for errors or omissions not accepted, printed in Ger-
many
Copyright © 2022

Table of Contents
iv Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]
Table of Contents
1 EC Declaration of Conformity
2 EC Declaration of Conformity
3 Foreword
3.1 Introduction ..................................................................................................................................... 10
3.2 Accident Prevention Regulations.................................................................................................... 10
3.3 Contact person ............................................................................................................................... 10
3.4 Use of the operator’s manual.......................................................................................................... 10
4 Usage
4.1 Designated use............................................................................................................................... 12
4.2 Unintended use............................................................................................................................... 12
5 Safety
5.1 Safety symbols and signal words ................................................................................................... 13
5.2 Principle .......................................................................................................................................... 13
5.3 Structual changes ........................................................................................................................... 14
5.4 Responsibility of the operator ......................................................................................................... 14
5.5 Obligations of the operator ............................................................................................................. 15
5.6 Qualification of staff ........................................................................................................................ 15
5.7 General safety instructions ............................................................................................................. 15
5.8 Specific safety instructions when operating electrical appliances .................................................. 15
5.9 Safety features................................................................................................................................ 16
5.10 Maintenance ................................................................................................................................... 16
6 Description of the Machine
6.1 Type plates and labels.................................................................................................................... 18
6.2 Components and controls............................................................................................................... 19
7 Transportation
7.1 Safety instructions for transport ...................................................................................................... 21
7.2 Prerequisites and preparations....................................................................................................... 21
7.3 Transporting the machine ............................................................................................................... 21
8 Commissioning
8.1 Power cable installation .................................................................................................................. 22
8.2 Safety instructions for operation ..................................................................................................... 23
8.3 Tests before commissioning ........................................................................................................... 24
8.4 Assembling the machine................................................................................................................. 24
8.5 Electrical connection....................................................................................................................... 25
9 Operation
9.1 Putting into operation...................................................................................................................... 27
9.2 Taking out of operation ................................................................................................................... 27
10 Maintenance

Table of Contents
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10.1 Safety instructions for maintenance................................................................................................ 28
10.2 Maintenance plan ........................................................................................................................... 29
10.3 Maintenance work........................................................................................................................... 29
11 Troubleshooting
11.1 Troubleshooting machine ............................................................................................................... 31
12 Shutdown
12.1 Temporary decommissioning.......................................................................................................... 32
12.2 Final shutdown................................................................................................................................ 32
13 Accessories
13.1 Accessories..................................................................................................................................... 34
14 Technical Data
14.1 Dimensions ..................................................................................................................................... 35
14.2 Machine .......................................................................................................................................... 35
14.3 Extension cable .............................................................................................................................. 37

EU Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
AR54
Guidelines and standards
Product type
External vibrator
Function of product
Compacting of concrete
Material number
5000006917
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC, 2011/65/EU, EN 12649:2008 + A1:2011
Reichertshofen, 15.12.2021
Managing Director
__AR54_CE_en
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
Helmut Bauer
Original Declaration of Conformity

UK Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
AR54
Product type
External vibrator
Function of product
Compacting of concrete
Material number
5000006917
Guidelines and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597, SI 2012 No. 3032, EN 12649:2008 + A1:2011
Person responsible for technical documents
Andy Williams (Operations Manager)
Wacker Neuson Ltd
WN Place, Beacon Way, Stafford ST18 0DG
__AR54_UKCA_en
Helmut Bauer
Original Declaration of Conformity
Reichertshofen, Germany, 15.12.2021
Managing Director

EU Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
AR64
Guidelines and standards
Product type
External vibrator
Function of product
Compacting of concrete
Material number
5100004021, 5100004024, 5100004207, 5100004210,
5100004216, 5100004223
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC, 2011/65/EU, EN 12649:2008 + A1:2011
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
Managing Director
__AR64_CE_en
Reichertshofen, 15.12.2021
Helmut Bauer
Original Declaration of Conformity

Reichertshofen, Germany, 15.12.2021
Helmut Bauer
Original Declaration of Conformity
UK Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
AR64
Product type
External vibrator
Function of product
Compacting of concrete
Material number
5100004021, 5100004024, 5100004207, 5100004210,
5100004216, 5100004223
Guidelines and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597, SI 2012 No. 3032, EN 12649:2008 + A1:2011
Person responsible for technical documents
Andy Williams (Operations Manager)
Wacker Neuson Ltd
WN Place, Beacon Way, Stafford ST18 0DG
Managing Director
__AR64_UKCA_en

Foreword
3.1 Introduction
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3 Foreword
3.1 Introduction
This operator’s manual contains important information and procedures for
the safe, proper and economical operation of this machine. Careful read-
ing, understanding and observing it helps to avoid hazards, reduce repair
costs and downtimes and thus increase the availability and service life of
the machine.
This operator’s manual is not a manual for extensive maintenance or re-
pair work. Such work must be carried out by the service partner or by
technically trained personnel. The machine must be operated and main-
tained in accordance with the instructions in this operator’s manual. Im-
proper operation or maintenance can cause hazards.
Defective machine parts must be replaced immediately!
The manufacturer is always available to answer questions on operation
or maintenance.
3.2 Accident Prevention Regulations
In addition to the notes and safety instructions in this operator’s manual,
the local accident prevention regulations and the national industrial safety
regulations apply.
3.3 Contact person
Depending on the country, the contact person is a service partner, a sub-
sidiary or a dealer.
• On the Internet at http://www.wackerneuson.com.
3.4 Use of the operator’s manual
This operator’s manual:
• must be regarded as an integral part of the machine and must be
kept in a safe place throughout its service life.
• must be passed on to each subsequent owner or operator of this ma-
chine.
• applies to various machine types from one product range. For this
reason, some illustrations may differ from the appearance of the pur-
chased machine. Variant-dependent components that are not in-
cluded in the scope of delivery can also be described.
The manufacturer reserves the right to change the information in this op-
erator's manual without notice.
It must be ensured that any changes or additions made by the manufac-
turer are immediately incorporated into this operator’s manual.
Group - Type Material number (Mat. no.)
AR54/6/250 5000006917
AR64/1,5/400 5100004207
AR64/3/230 5100004024
AR64/3/400 5100004210

Foreword
Use of the operator’s manual 3.4
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Group - Type Material number (Mat. no.)
AR64/6/042 5100004216
AR64/6/250 5100004223
AR64/9/042 5100004021
3

Usage
4.1 Designated use
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4 Usage
4.1 Designated use
Designated use also includes observing all notes and safety instructions
in this operator’s manual and observing the prescribed care and mainte-
nance instructions.
Any other use or use that goes beyond this is considered improper use.
The manufacturer shall not be liable or liable for any damage resulting
therefrom. The risk is borne solely by the operator.
The machine is used for:
• Compaction of fresh concrete.
• The machine is mounted on formwork, vibrating tables and vibrating
trestles.
4.2 Unintended use
The manufacturer is not liable for personal injury or damage to property
resulting from unintended use. The following activities, among others, are
not intended:
• Do not immerse the machine in fresh concrete.
• Do not use the machine and components as climbing aids.

Safety
Safety symbols and signal words 5.1
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5 Safety
5.1 Safety symbols and signal words
The following symbol identifies safety instructions. It is used for warning
against potential personal risk or danger.
DANGER
DANGER identifies a situation causing death or serious injury if it is
not avoided.
Consequences in case of non-observance.
► Avoidance of injury or death.
WARNING
WARNING identifies a situation that can cause death or serious in-
jury if it is not avoided.
Consequences in case of non-observance.
► Avoidance of injury or death.
CAUTION
CAUTION identifies a situation that can cause injury if it is not
avoided.
Consequences in case of non-observance.
► Avoidance of injury.
NOTICE
INFORMATION identifies a situation that causes damage if it is not
observed.
Consequences in case of non-observance.
► Avoidance of damage to property.
5.2 Principle
The machine has been designed and built in accordance with latest state-
of-the-art standards and the recognized safety regulations. Nevertheless,
improper use may result in danger to life and limb of the operator, third
parties or damage to the machine and other material property.
Read and observe the notes and safety instructions in this operator’s
manual. Failure to follow these instructions may result in electric shock,
fire and/or serious injury, and damage to the machine and/or other ob-
jects.
Keep safety instructions and information for the future.
5

Safety
5.3 Structual changes
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5.3 Structual changes
Structural modifications may not be made without the written consent of
the manufacturer. Unauthorized structural changes may result in hazards
to the operator and/or third parties as well as damage to the machine.
The manufacturer's liability and warranty are also void in the event of
unauthorized structural alterations.
In particular, a structural change shall be deemed to have occurred:
• When opening of the machine and permanent removal of compo-
nents.
• Installation of spare parts that do not come from the manufacturer or
are not equivalent in design and quality to the original parts.
• Attachment of accessories of any kind that do not originate from the
manufacturer.
Spare parts or accessories from the manufacturer can be installed or re-
moved safely. Further information is available on the Internet at - http://
www.wackerneuson.com.
5.4 Responsibility of the operator
The operator is the person who operates this machine himself for com-
mercial or economic purposes or who leaves it to a third party for use/ap-
plication and bears the legal product responsibility for the protection of
personnel or third parties during operation.
The operator must make the operator’s manual accessible to the person-
nel at all times and ensure that the operator has read and understood the
operator’s manual.
The operator’s manual must be kept ready to hand at the machine or at
the place of use.
The operator must hand over the operator to any other operator or subse-
quent owner of the machine.
The country-specific regulations, standards and directives on accident
prevention and environmental protection must also be observed. The op-
erator’s manual must be supplemented by further instructions for compli-
ance with operational, official, national or generally applicable safety
guidelines.

Safety
Obligations of the operator 5.5
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5.5 Obligations of the operator
• Know and implement applicable health and safety regulations.
• In a risk assessment, identify hazards arising from working conditions
at the place of use.
• Create operating instructions for the operation of this machine.
• Regularly check whether the operating instructions correspond to the
current status of the regulations.
• Clearly regulate and define responsibilities for installation, operation,
troubleshooting, maintenance and cleaning.
• Train personnel at regular intervals and inform them about possible
dangers.
• Refresh instruction at regular intervals.
• Keep records of the training received and make them available to the
competent authority on request.
• Provide personnel with the necessary protective equipment.
5.6 Qualification of staff
This machine may only be put into operation and operated by trained per-
sonnel.
In the event of misuse, abuse or operation by untrained personnel, there
is a danger to the health of the operators and/or third parties, as well as
damage or total failure of the machine.
In addition, the following requirements apply to the operator:
• Physical and mental suitability.
• Minimum age 18 years.
• No influence on reactivity by drugs, alcohol or medication.
• Familiarity with the safety instructions in this operator’s manual.
• Familiarity with the intended use of this machine.
• Instructed in the independent operation of the machine.
5.7 General safety instructions
The safety instructions in this chapter contain the "General safety instruc-
tions", which must be listed in the operator’s manual in accordance with
the applicable standards. It may contain instructions which are not rele-
vant for this machine.
5.8 Specific safety instructions when operating electrical appliances
Protect from moisture
• When working outdoors, only use cables that are suitable for outdoor
use.
• Use a fault current protective switch if it is not possible to avoid work-
ing in a damp environment.
5

Safety
5.9 Safety features
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5.9 Safety features
Safety features protect the operator of this machine from being exposed
to the existing hazards. These are barriers (separating protective de-
vices) or other technical measures that serve to avert or reduce hazards.
5.10 Maintenance
• Do not service, repair, adjust or clean the machine when it is
switched on.
• Observe maintenance intervals according to maintenance plan. Have
work that is not listed performed by a service partner.
• Replace worn or damaged machine parts immediately. Only use
spare parts from the manufacturer.
• Carry out maintenance work in a clean and dry environment (e.g.
workshop).
• Keep the machine clean.
• Replace any missing, damaged or illegible safety labels immediately.
Safety and information labels contain important information for the
protection of the operator.
5.10.1 Service
• Only have the machine repaired or serviced by technically trained
personnel.
• Only use original spare parts and accessories. The operational safety
of the machine is thus maintained.
5.10.1.1 Threaded fittings
All threaded fittings must comply with the specified specifications and be
firmly bolted together. Observe the tightening torques! Screws and nuts
must not be damaged, bent or deformed.
Particular attention should be paid to the following:
• Self-locking nuts and micro-encapsulated screws must not be reused
after loosening. The fastening effect is lost.
• Threaded fittings with adhesive protection/liquid adhesives (e.g. Loc-
tite) must be cleaned after loosening and provided with new adhe-
sive.
Information
Observe the instructions of the liquid adhesive manufacturer.

Safety
Maintenance 5.10
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5.10.2 Vehicle fluids
• Always wear protective goggles and gloves when handling vehicle
fluids. Seek medical advice immediately if, for example, hydraulic oil,
fuel, oil or coolant gets into the eyes.
• Avoid direct skin contact with vehicle fluids. Wash skin immediately
with soap and water.
• Do not eat or drink while working with vehicle fluids.
• Contaminated vehicle fluid (e.g. with dirt, water) can lead to prema-
ture wear or failure of the machine.
• Dispose of discharged or spilled vehicle fuel in accordance with appli-
cable environmental regulations.
• If vehicle fluids leak from the machine, stop operating the machine
and have it repaired immediately by a service partner.
5

Description of the Machine
6.1 Type plates and labels
18 Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]
6 Description of the Machine
6.1 Type plates and labels
6.1.1 Type label
A type label is permanently attached to the machine.
Symbols on the type label
Various symbols and markings for national and international approvals
may be shown on the type label.
6.1.1.1 Labeling on the machine
Type label data
The type label contains information that uniquely identifies this machine.
This information is required for ordering spare parts and for technical
queries.
Enter the data on the machine in the following table:
Designation Your details
Group - Type
Material number (Mat. no.)
Machine version ( version)
Machine number (machine no.)
Year of construction
6.1.2 Safety and information labels
WARNING
Injury hazard due to missing or damaged labels and signs!
Safety labels contain important information to protect the operator.
► Keep all safety, warning and operating instructions on the machine in
a clearly legible condition.
► Replace missing or damaged labels and signs immediately.

Description of the Machine
Components and controls 6.2
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Danger of burns due to hot surface!
Read the operator's manual.
Type label.
6.2 Components and controls
Always keep the displays and controls of the machine dry, clean and free
of oil and grease.
Do not lock, manipulate or alter the machine operating elements in an in-
admissible manner.
6

Description of the Machine
6.2 Components and controls
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1
1
232
45
1Hood
2Conical grease nipple (optional)
3Terminal box
4Engine housing
5Cable gland