KELCH KENOVA set line V9 Series User manual

05.09.2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
KENOVA set line V9xx(-S)
Translation of the Original Operating Instructions
KENOVA set line V9xx(-S)
BA - Version 1.0
Document No. / Article No.: 1066307
© KELCH GmbH 2013
All rights reserved. Subject to technical changes

Translation of the original operating instructions
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page I
Table of Contents
Table of Contents ........................................................................................................ I
List of Figures ............................................................................................................ III
1Product liability and warranty............................................................................... 1
1.1 General.................................................................................................... 1
1.2 Warranty .................................................................................................. 2
1.3 Servicing.................................................................................................. 2
1.4 Intended Use ........................................................................................... 3
1.5 Disposal of the appliance......................................................................... 4
2Safety .................................................................................................................. 5
2.1 Warnings and hazard symbols................................................................. 5
2.2 Fundamental safety rules ........................................................................ 7
2.3 Spare parts, accessories ......................................................................... 7
2.4 Requirements on the operating and maintenance personnel .................. 7
2.5 Safety measures...................................................................................... 9
2.6 Safety decals on the appliance.............................................................. 10
2.7 Dangerous areas on the appliance and during operation ...................... 11
2.8 Danger from electrical power /voltage ................................................... 13
2.8.1Danger from electromagnetic radiation ....................................... 14
2.9 Pneumatic supply .................................................................................. 14
2.9.1Dangers arising from hydraulic and pneumatic power ................ 14
2.9.2Danger from lubricants................................................................ 15
2.10 Opening the housing.............................................................................. 15
3Commissioning .................................................................................................. 16
3.1 Transportation / Packaging / Storage .................................................... 16
3.2 Scope of delivery: .................................................................................. 16
3.3 Securing for transport ............................................................................ 17
3.4 Installation ............................................................................................. 18
3.5 Pneumatic connection ........................................................................... 20
3.6 Electrical connection.............................................................................. 20
3.6.1Connecting cables for the peripheral devices.............................. 21
3.6.2Procedure when cabling up ......................................................... 21
3.7 Acceptance test ..................................................................................... 21
4Operating........................................................................................................... 22
4.1 General remarks on operating the electronic measuring equipment...... 22
4.2 Components .......................................................................................... 22
4.3 Measuring.............................................................................................. 23
4.3.1Operating panel........................................................................... 23
4.3.2Axis travel.................................................................................... 23
4.3.3Travel to reference points ........................................................... 24
4.3.4Clamping and releasing the tool.................................................. 24
4.3.5Camera carrier ............................................................................ 25
4.3.6Camera ....................................................................................... 25
4.3.7Measurement preparation ........................................................... 26

Translation of the original operating instructions
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page II
4.4 Shrinking and setting (only with V9xx-S) ............................................... 27
4.4.1Length adjustment with end-stop pin........................................... 28
5Maintenance and care ....................................................................................... 29
5.1 Safety measures.................................................................................... 29
5.2 Inspection .............................................................................................. 30
5.3 Cleaning ................................................................................................ 30
5.4 Maintenance .......................................................................................... 30
5.4.1Servicing Schedule ..................................................................... 31
6Technical Data................................................................................................... 32

Translation of the original operating instructions
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page III
List of Figures
Figure 1: Left: KENOVA set line V9xx with base frame and peripherals carrier, right:
KENOVA set line V9xx-S with base frame and peripherals carrier...........................3
Figure 2: Transport securing, counterweight .................................................................17
Figure 3: Transportation securing, axes ........................................................................17
Figure 4: (1) Transport securing means of the shrink tower for the
KENOVA set line V9xx-S........................................................................................18
Figure 5: Base frame KENOVA set line V9xx(-S) ..........................................................18
Figure 6: Schematic representation of KENOVA set line V9xx(-S)................................19
Figure 7: Maintenance unit with pressure reducer.........................................................20
Figure 8: Components KENOVA set line V9xx(-S) ........................................................22
Figure 9: Operating elements of KENOVA set line V9xx(-S) .........................................23
Figure 10: Camera components ....................................................................................25
Figure 11: Insertion of the tool (here an adjustment mandrel)........................................26
Figure 12: Length adjustment with end-stop pin ............................................................28

Translation of the original operating instructions
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page IV
List of Tables
Table 1: Dangerous areas on the appliance..............................................................12
Table 2: Technical data of KENOVA set line V9xx(-S) ..................................................32

1. Product liability and warranty
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page 1
1 Product liability and warranty
1.1 General
These Operating Instructions are important in order to operate the appliance safely, cor-
rectly and efficiently. Observance of them assists in avoiding hazards, reducing repair
costs and down times and increase the reliability and service life of the complete ma-
chine.
The Operating Instructions, in particular the Chapter “Safety”, must be read and applied
by all persons who are commissioned to work with and on the appliance:
Operating
including setting up, fault rectification during the operating cycle, disposal of pro-
duction waste, care, disposal of operating and consumable materials
Servicing
Maintenance, inspection, overhaul
Transport
In addition to the applicable regulations for accident prevention in the Operating
Instructions and country of use, also observe the recognized technical regula-
tions for safety and correct operation, as well as the respective workshop-specific
regulations.
If uncertain, the company KELCH GmbH are gladly at your disposal for queries:
KELCH GmbH
Werkstrasse 30
D-71384 Weinstadt-Endersbach
Telephone: [phone] switchboard
640 Service
Fax: 613
E-Mail: [email protected]
Internet: www.kelch.de

1. Product liability and warranty
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page 2
1.2 Warranty
It is anticipated that the appliance will remain efficient, safe to operate and operate ac-
curately for many years. However, this can only be ensured when the rules for opera-
tion, maintenance and servicing are maintained.
During the warranty period, malfunctions that occur will be rectified by KELCH GmbH in
accordance with the warranty conditions. All consequences of unauthorized conversions
and modifications shall be incurred by the operating company. This is particularly appli-
cable to modifications that impair the safety of the unit.
Warranty is exclusively accepted for original spare parts.
Contravening this results in KELCH GmbH declining all liability.
Immediately check the completeness of the delivery on receipt, according to the order
confirmation / delivery note.
These Operating Instructions do not broaden the scope of the KELCH GmbH Terms
and Conditions of Purchase and Delivery!
1.3 Servicing
It is highly recommended to keep a stock of the most important spare and expendable
parts (refer to the Spare Parts List in the documentation file) at the location of use to
maintain operational readiness of the appliance.
For comprehensive repair and overhaul tasks on the appliance, KELCH GmbH are at
your disposal. For all written or telephone inquiries or orders, state:
The module affected
Serial number and year of manufacture of the appliance:
This data is located on the appliance nameplate.

1. Product liability and warranty
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page 3
1.4 Intended Use
The tool setting device KENOVA set line V9xx is used for the gauging of tools. If you
have decided on a KENOVA set line V9xx(-S), the device can also be used to shrink
tools in the shrink chuck provided for this purpose and cool this by means of a cooling
system. With ‘tool’, we mean in the following the complete tool, i.e. a tool in its adapter.
The temperature of tools must correspond roughly to the room temperature. Especially
tools, which have been previously heated up, must be cooled down before the gauging.
Use for any other purpose is considered to be an improper use. KELCH GmbH accept
no liability for damage resulting from this. The risk shall be borne solely by the operator.
Intended use also includes observance of the Operating Instructions, as well as adher-
ence to the inspection and maintenance intervals prescribed by KELCH GmbH.
Figure 1: Left: KENOVA set line V9xx with base frame and peripherals carrier, right: KENOVA set line
V9xx-S with base frame and peripherals carrier

1. Product liability and warranty
KENOVA set line V9xx(-S) © Kelch GmbH 2014
Kelch GmbH · Werkstraße 30 · D-71384 Weinstadt-Endersbach · Tel. [phone] · Fax [phone] · [e-mail]
Page 4
1.5 Disposal of the appliance
Where possible, during the design of the appliance it was ensured that no composite
materials were used. This design concept permits a high degree of hardware recycling
after reaching the end of its service life. Thus, we also offer to take back the appliance
for correct disposal at a fee. Moreover, we wish draw attention to the fact that the re-
quirements of the electronic scrap provisions for disposal must be adhered to.