Wacker Neuson AR 75 Series User manual

Operator’s Manual
External Vibrator
AR75
Machine Type AR75
Material Number 5100063593
Version 1
Date 02/2022
Language [en-US] 5100063593

Imprint
Publisher and copyright holder:
WackerNeusonProduktionGmbH&Co.KG
Wackerstraße 6
85084 Reichertshofen,
Registered office: Reichertshofen
Register court and number: Local Court Ingolstadt, HRA3195
VAT ID No./VAT Number: DE277138620
Telephone: [phone]
www.wackerneuson.com
Original operator’s manual
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of
Wacker Neuson Produktion GmbH & Co. KG.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-
tion.
Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifi-
cations for further technical development at any time without any claim to changes to machines already delivered.
The information in the technical documentation supplied with the product applies in each case.
The machine on the cover is for illustration purposes only and may therefore have special equipment (options).
Wacker Neuson Produktion GmbH & Co. KG, responsibility for errors or omissions not accepted, printed in Ger-
many
Copyright © 2022

Table of Contents
iv Operator’s Manual | AR75 | 5100063593 | 02/2022 | [en-US]
Table of Contents
1 EC Declaration of Conformity
2 Foreword
2.1 Introduction ....................................................................................................................................... 8
2.2 Accident Prevention Regulations...................................................................................................... 8
2.3 Contact person ................................................................................................................................. 8
2.4 Use of the operator’s manual............................................................................................................ 8
3 Usage
3.1 Designated use............................................................................................................................... 10
3.2 Unintended use............................................................................................................................... 10
4 Safety
4.1 Safety symbols and signal words ................................................................................................... 11
4.2 Principle .......................................................................................................................................... 11
4.3 Structual changes ........................................................................................................................... 12
4.4 Responsibility of the operator ......................................................................................................... 12
4.5 Obligations of the operator ............................................................................................................. 13
4.6 Qualification of staff ........................................................................................................................ 13
4.7 General safety instructions ............................................................................................................. 13
4.8 Specific safety instructions when operating electrical appliances .................................................. 13
4.9 Safety features................................................................................................................................ 14
4.10 Maintenance ................................................................................................................................... 14
5 Description of the Machine
5.1 Type plates and labels.................................................................................................................... 16
5.2 Components and controls............................................................................................................... 17
6 Transportation
6.1 Safety instructions for transport ...................................................................................................... 19
6.2 Prerequisites and preparations....................................................................................................... 19
6.3 Transporting the machine ............................................................................................................... 19
7 Commissioning
7.1 Power cable installation .................................................................................................................. 20
7.2 Safety instructions for operation ..................................................................................................... 21
7.3 Tests before commissioning ........................................................................................................... 22
7.4 Assembling the machine................................................................................................................. 22
7.5 Electrical connection....................................................................................................................... 23
8 Operation
8.1 Putting into operation...................................................................................................................... 25
8.2 Taking out of operation ................................................................................................................... 25
9 Maintenance
9.1 Safety instructions for maintenance................................................................................................ 26

Table of Contents
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9.2 Maintenance plan ........................................................................................................................... 27
9.3 Maintenance work........................................................................................................................... 27
10 Troubleshooting
10.1 Troubleshooting machine ............................................................................................................... 29
11 Shutdown
11.1 Temporary decommissioning.......................................................................................................... 30
11.2 Final shutdown................................................................................................................................ 30
12 Accessories
12.1 Accessories..................................................................................................................................... 32
13 Technical Data
13.1 Dimensions ..................................................................................................................................... 33
13.2 Machine .......................................................................................................................................... 33
13.3 Extension cable .............................................................................................................................. 35

EU Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
AR75
Guidelines and standards
Product type
External vibrator
Function of product
Compacting of concrete
Material number
5000007793, 5000007794, 5000007796, 5000007797,
5000007799, 5000007800, 5000007865
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC, 2011/65/EU, EN 12649:2008 + A1:2011
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
Managing Director
__AR75_CE_en
Reichertshofen, 15.12.2021
Helmut Bauer
Original Declaration of Conformity

Reichertshofen, Germany, 15.12.2021
Helmut Bauer
Original Declaration of Conformity
UK Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
AR75
Product type
External vibrator
Function of product
Compacting of concrete
Material number
5000007793, 5000007794, 5000007796, 5000007797,
5000007799, 5000007800, 5000007865
Guidelines and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597, SI 2012 No. 3032, EN 12649:2008 + A1:2011
Person responsible for technical documents
Andy Williams (Operations Manager)
Wacker Neuson Ltd
WN Place, Beacon Way, Stafford ST18 0DG
Managing Director
__AR75_UKCA_en

Foreword
2.1 Introduction
8Operator’s Manual | AR75 | 5100063593 | 02/2022 | [en-US]
2 Foreword
2.1 Introduction
This operator’s manual contains important information and procedures for
the safe, proper and economical operation of this machine. Careful read-
ing, understanding and observing it helps to avoid hazards, reduce repair
costs and downtimes and thus increase the availability and service life of
the machine.
This operator’s manual is not a manual for extensive maintenance or re-
pair work. Such work must be carried out by the service partner or by
technically trained personnel. The machine must be operated and main-
tained in accordance with the instructions in this operator’s manual. Im-
proper operation or maintenance can cause hazards.
Defective machine parts must be replaced immediately!
The manufacturer is always available to answer questions on operation
or maintenance.
2.2 Accident Prevention Regulations
In addition to the notes and safety instructions in this operator’s manual,
the local accident prevention regulations and the national industrial safety
regulations apply.
2.3 Contact person
Depending on the country, the contact person is a service partner, a sub-
sidiary or a dealer.
• On the Internet at http://www.wackerneuson.com.
2.4 Use of the operator’s manual
This operator’s manual:
• must be regarded as an integral part of the machine and must be
kept in a safe place throughout its service life.
• must be passed on to each subsequent owner or operator of this ma-
chine.
• applies to various machine types from one product range. For this
reason, some illustrations may differ from the appearance of the pur-
chased machine. Variant-dependent components that are not in-
cluded in the scope of delivery can also be described.
The manufacturer reserves the right to change the information in this op-
erator's manual without notice.
It must be ensured that any changes or additions made by the manufac-
turer are immediately incorporated into this operator’s manual.
Group - Type Material number (Mat. no.)
AR75/1,5/400 5000007800
AR75/3/230v 5000007865
AR75/3/400 5000007799
AR75/6/042 5000007794

Foreword
Use of the operator’s manual 2.4
9
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Group - Type Material number (Mat. no.)
AR75/6/250 5000007797
AR75/9/042 5000007793
AR75/9/250 5000007796
2

Usage
3.1 Designated use
10 Operator’s Manual | AR75 | 5100063593 | 02/2022 | [en-US]
3 Usage
3.1 Designated use
Designated use also includes observing all notes and safety instructions
in this operator’s manual and observing the prescribed care and mainte-
nance instructions.
Any other use or use that goes beyond this is considered improper use.
The manufacturer shall not be liable or liable for any damage resulting
therefrom. The risk is borne solely by the operator.
The machine is used for:
• Compaction of fresh concrete.
• The machine is mounted on formwork, vibrating tables and vibrating
trestles.
3.2 Unintended use
The manufacturer is not liable for personal injury or damage to property
resulting from unintended use. The following activities, among others, are
not intended:
• Do not immerse the machine in fresh concrete.
• Do not use the machine and components as climbing aids.