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Wadkin NV User manual

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J!
NV
PROFILE GRINDER
INSTRUCTION MANUAL No. 4012/1
[email protected]
TEL +44 116 2769111
NV
PROFILE GRINDER
CE
MACHINE
No.
TEST
No.
[email protected]
TEL +44 116 2769111
MANUFACTURERS
E.C.
DECLARATION
OF
CONFORMITY
The following machine has undergone "Conformity Assessment" and
is
"self"
certificated
in
accordance with:-
Supply of Machinery (Safety) Regulations 1992
and Amendment No. 2063
COMPANY
WADKIN LTD
Green Lane Road
Leicester
LES
4PF
RESPONSIBLE
PERSON
Mr A Lott (Managing Director)
MACHINE
DESCRIPTION
TYPE
MODEL
PROFILE GRINDING MACHINE
NV
DIRECTIVES COMPLIED WITH
Supply of Machinery (Safety) Regulations 1992
Amendment No. 2063 1994
Draught Proposal GEN/TC 142
ISO
9001
Part 1
[email protected]
TEL +44 116 2769111
PREFACE
IMPORTANT
IT
IS
OUR POLICY AND THAT
OF
OUR SUPPLIERS
TO
CONSTANTLY REVIEW THE DESIGN AND CAPACITY
OF
OUR
PRODUCTS. WITH THIS
IN
MIND WE WOULD REMIND OUR
CUSTOMERS THAT WHILE THE DIMENSIONS AND
PERFORMANCE DATA CONTAINED HEREIN ARE CURRENT
AT
THE TIME
OF
GOING TO PRESS, IT
IS
POSSIBLE THAT
DUE TO THE INCORPORATION
OF
THE LATEST
DEVELOPMENTS TO ENHANCE PERFORMANCE,
DIMENSIONS AND SUPPLIERS MAY VARY FROM THOSE
ILLUSTRATED.
THIS MANUAL
IS
WRITTEN AS A GENERAL GUIDE. A TYPICAL
MACHINE
IS
SHOWN TO ILLUSTRATE THE MAIN FEATURES.
Failure to comply with instructions
in
this book
may invalidate the guarantee.
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TEL +44 116 2769111
BE
CAREFUL
THIS MACHINE CAN
BE
DANGEROUS
IF IMPROPERLY USED
Always use guards.
Keep clear until rotation has ceased.
Always operate as instructed
and
in
accordance with good practice.
Read instruction manual before installing,
operating or maintaining machine.
Manufactured
by:
WADKIN PLC
Green Lane Road
Leicester
LE5 4PF
England
Telephone No.: 0116 276 9111
Fax
No.:
0116 274 2389
~
NATIONAi.
mEonmoN
Of
CEKTiflCATION
BODIES
CE
[email protected]
[email protected]
TEL +44 116 2769111
HEALTH AND SAFETY
The CE mark
on
this machine signifies that
an
EC
declaration of conformity is drawn up indicating
that the machine is manufactured
in
accordance
with the Essential Health and Safety
Requirements ofthe 'Supply
of
Machinery (Safety)
Regulations 1992'.
The 'requirements for supply
of
relevant
machinery'
in
the General Requirement
of
the
Regulations are not only that the machine satisfies
the relevant essential health and safety
requirements, but also that 'the manufacture .....
carries out the necessary research or tests
on
components, fittings or the complete machine
to
determine whether by its design or construction
the machine is capable of being erected
and
put
into service safely'.
Persons who install this machine have duties
under the 'Provision
and
use of Work Equipment
Regulations 1992'.
An
indication of these duties
is
given
in
the following extracts, but the user should
be
familiar with the full implications of the
regulations.
REGULATION 5 requires that;
Every employer shall ensure that work equipment
is
so
constructed or adapted
as
to
be
suitable for
the purpose for which it is used or provided.
In
selecting work equipment, every employer shall
have regard to the working conditions and to the
risks to health and safety of persons which exist
in
the premises or undertakings
in
which that work
equipment is to
be
used
and any additional risk
posed
by
the use ofthat work equipment.
Every employer shall ensure that work equipment
is
used only for the operations for which,
and
under conditions for which, it is suitable.
In
this regulation 'suitable' means suitable
in
any
respect which it is reasonably foreseeable will
affect health orsafety
of
any person.
The Provision and
Use
of
Work Equipment
Regulations also include requirements
as
follows:-
regulation 6 - maintenance
regulation 7 - specific risks
regulation 8 - information and instructions
regulation 9 - training
Note:-
Attention is drawn to those requirements
of
the
'Woodworking Machines Regulations 1974' which
are
not replaced
by
the Supply of Machinery
(Safety) Regulations or other, e.g; Regulation 13
of the Woodworking Machinery Regulation, -
'Training', still applies.
Whilst the prime duty for ensuring health
and
safety rests with employers, employees too have
legal duties, particularly under sections 7 and 8 of
the Health
and
Safety at Work Act. They include :-
Taking reasonable care for their
own
health
and
safety
and
that of others who may
be
affected
by
what they
do
or don't do;
co-operating with their employer
on
health
and
safety;
.not interfering with or misusing anything provided
for their health, safety and welfare.
These duties
on
employees have been
supplemented
by
regulation
12
of the
Management of Health
and
Safety at Work
Regulations 1992. One
of
the new requirements
is
that employees should use correctly all work items
provided
by
their employer
in
accordance with
their training and the instructions they receive to
enable them to
use
the items safely.
Noise
Noise levels
can
vary widely from machine
to
machine depending
on
the conditions
of
use.
Persons exposed
to
high levels, even for a short
time, may experience temporary partial hearing
loss and continuous exposure
to
high levels
can
result
in
permanent hearing damage.
The Noise at Work Regulations
1989
place legal
duties
on
employers to prevent damage to
hearing.
There are three levels
of
noise defined
in
regulation 2;
The first action level :-
a daily personal noise exposure
(LEP,d)
of
85dB(A)
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HEAL
TH
AND
SAFETY
The second action level
:-
a daily personal noise exposure
(LEP,d)
of
90dB(A)
The peak action level
:-
a peak sound pressure
of
200 pascals (140dB
re
20pa)
The exposure level is obviously influenced by the
emission level of all the equipment
in
use.
Emission levels for machines
are
provided
in
the
particular machine instruction manual.
These levels are measured
in
accordance with
ISO 7960 under certain specified test conditions,
they do not necessarily represent the highest
noise level, which
is
influenced by many factors,
eg
number of spindles
in
operation, type
and
condition of work piece, spindle speeds etc.
For regulations
and
information
on
relevant
personal protective equipment i.e. ear defenders,
employers should refer to the Personal Protective
Equipment
at
Work Regulations 1992.
Dust
Wood dust
can
be
harmful to health by inhalation
and
skin contact
and
concentrations of small
particles
in
the air
can
form
an
explosive mixture.
The Control of Substances Hazardous to Health
Regulations (COSHH) 1989 place legal duties
on
employers to ensure that :-
the exposure
of
his employees to substances
hazardous to health is either prevented
or,
where
this is not reasonably practicable, adequately
controlled.
..... adequate control to exposure
of
employees to
a substance hazardous to health shall
be
secured
by measures other than the provision
of
personal
protective equipment.
where the measures taken
in
accordance with the
paragraph above
do
not prevent or provide
adequate control
of
exposure
to
substances
hazardous to the health of employees, then
in
addition to taking those methods, the employer
shall provide those employees with such suitable
personal protective equipment
as
will adequately
control their exposure to substances hazardous to
health.
Instructions
for
Use
Machinery manufacturers are required by the
Supply of Machinery Safety Regulations to
provide comprehensive 'Instructions for Use' of
equipment, it
is
important that this information
is
transmitted to the person using the machine.
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TEL +44 116 2769111
SAFETY CONSIDERATIONS
IMPORTANT
SAFETY PROCEDURES AND
CONSIDERATIONS
To ensure safe working conditions, persons
operating
and
assisting with the operation
of
this
machine must ensure that they read
and
fully
understand the instructions given within this
manual and have received sufficient training
in
the
use
of
the machine
and
the safety aspects to
be
observed.
Grinding wheels that
are
damaged or improperly
used are dangerous. All users should take
sensible precautions
in
their handling, storage
mounting
and
use.
If a grinding wheel breaks whilst running, pieces
fly from the wheel. The wheel guard must always
be
used.
The grinding process produces sparks
and
dust.
Eye protection must always
be
used. Coolant
should always
be
used to prevent airborne dust.
Safety requirements for installing, operating
and
maintaining the machine are described
in
the
relevant sections ofthis manual.
Keep the floor area around the machine clean
and
free from refuse.
Do
not allow the floor around the
machine to become slippery.
Stop the machine
and
report immediately to a
person
in
authority any actual or potential
malfunction or operator hazard.
Do
not attempt to
repair
or
rectify the machine unless qualified
and
authorised
to
do
so.
The operator must not leave the machine running
whilst unattended.
Never by-pass interlocks.
Note :-Persons under the
age
of 18 years must
not operate the machine except during a course of
training under the supervision of a trained
operator.
WARNING:-
Failure
to
observe correct operating procedures
prior to
and
during operation of this machine
can
result
in
severe injury.
DO
NOT attempt
to
operate the machine while
under the influence of anything that reduces your
alertness.
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TEL +44 116 2769111
INDEX
Section Title Page
4 Operating Instructions
4.1
Safety
4:
1
4.2 The Grinding Wheel
4:2
4.3 Dressing the Wheel
4:5
4.4 Mounting the Cutterhead
4:9
4.5 Stylus
4:
10
4.6 Positioning the Template
4:
11
4.7 Head Adjustment
4:
12
4.8 Coolant Application
4:
13
4.9 Carriage Control
4:
13
4.10 Rough Grinding
4:
14
4.11
Finish Grinding
4:
15
4.12 Side Relief
4:
16
4.13 Measuring
4:
17
4.14 Variable Speed (Optional extra)
4:
17
4.15 Grinding Segmental Tooling
4:
18
4.16 Grinding Planerheads
4:
18
4.17 Care of the Machine
4:
19
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Section
1
1.1
1.2
1.3
1.4
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
INDEX
INDEX
Machine and Test Numbers
Preface
Manufacturer
Health and Safety
Safety Considerations
General Description
Machine Layout
Intended Uses
Technical Specification
Profile Grinding Theory
Installation
Moving the Machine
Space requirements
Foundations
Levelling
Transit Clamps
Electrical Supply
Lighting
Cleaning
Preparation for Use
Training
Coolant System
Controls
Template Making
Working Height
Tools and Accessories
Testing the Machine
1 : 1
1 : 2
1 : 3
1 : 5
2:
1
2:
1
2:
1
2:3
2:3
2:5
2:5
2:5
3:
1
3:
1
3:3
3:4
3:5
3:5
3:5
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TEL +44 116 2769111