Wadkin Bzl User manual

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-----

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_c.-_~_--'o.-'-_~_:'.-

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-7~

-

OI!ERATING

INSTRUCTIONS

=-

MAINTENANCE

AND

PARTS

LIST

BOOK

WOOD

TURNING

LATHE

TYPE

6"

BZL

""'.

--

-=---.

--c

www.DaltonsWadkin.com

WOOD

TURNING LATHE

TYPE

6"

BZL

BRAKE

STOP.

AUTOMATIC

DIA FACEPLATE.

TURNING

TOOLREST.

FOOT

LEVER

FOR

BELT

TE~jSIC)NIING.

Height

of

centrest-..

.

..

Will

take

between

centres

••.

Height

from

floor

to

centres,.

Diameter

turned

with

gap bed

.•

Width

turned

with

gap bed

Diameter

turned

over

handrest.

Speeds

of

spindle

•.•

Horse

power

of

motor

Speed

of

motor.

Floor

space

...

Net

weight

•••

Gross

weight...

.

..

Shipping

dimensions.

EQUIPMENT

5 P

Eel

FIe

A r

ION

6"

36"

40"

18

11

8'2"

811'1

425,

: : :

50;1

•

~

16;"

600

lb.

780

lb.

•.•

42

eu,

ft.

TURNING

TOOLRE5T.

155

mm

915

mm

1015

mm

460

mm

215

mm

215

mm

800,

1400,

2300

r.p.m.

1

1500

r.p.m.

1270

m.m

x

410

m.m

270

kg.

350

kg.

1.2

cU,m

•

'*

Note!

Machine

will

swing

a

maximum

of

12\.S"

{317

mm}

over

bed between

centres.

PAGE.

I.

www.DaltonsWadkin.com

PAGE.

2.

protective

coating

from

bright

parts

by

applying

a

cloth

soaked

in

paraffin,

turpentine

or

other

solvent.

When

the

machine

is

cased

for

export

the

outside

turning

assembly

(if

fitted)

is

removed

and

packed

individually.

Remove

and

re-assemble

as

shown

in

Fig.

1.

Limit

Switch

c

L-rlr--t-UC='--l'

.---:-t---r"L---

1L

2

WIRING

DIAGRAM

FOR 3 PHASE

SUPPLY.

FIG.

2.

Limit

WIRING

DIAGRAM

FOR

I

PHASE

SUPPLY.

FIG.3.

WIRING~TAILS

The motor and

control

gear

have been

wired

in

before

despatch.

All

that

is

required

is

to

connect

the

power

supply

to

the

starter.

Points

to_QQ£e when

connectin9-1Q_PQ~er

supplY:-

1. Check

the

voltage.

phase

and

frequency

corres-

pond

to

those

on

the

motot

plate,

also

the

correct

coils

and

heaters

are

fitted

to

the

ctarter.

2.

It

is

important

that

the

correct

cable

is

used

to

give

the

correct

voltage

to

the

starter

as

running

on low

voltage

will

damage

the

motor.

3.

Check

the

main

line

fU6~s

are

of

the

correct

capacity.

See

list

below.

4.

Connect.the

line

leads

to

the

appropriate

terminals.

See

Fig.

2

fo~

three

phase

supply.

See

Fig.

3

fo~

single

phase

supply,

5. Check

all

connections

are

sound.

6. Check

the

rotation

of

the

motor

for

the

correct

direction.

1f

this

is

incorrect

for

three

phase

supply

reverse

any

two

of

the

line

lead

connections.

VOLTAGE

RHASE

li:.~G.

TINtlED

AMPS

COPPER

WIRg.

220

3

25

15

340/420,

550 3

30

8.5

200/250

1 23 20

LUBRICATION

See

Fig.

4

for

lubrication

instructions.

It

is

advisable

to

keep

all

bright

parts

covered

with

a

thin

film

of

oil

to

prevent

rusting.

The bed

should

also

be

kept

clear

of

any

chippings

for

ease

of

operation

of

the

toolrest

and

the

tailstock.

Sealed

for

Life

Bearings

on

spindlt~.

Oil

Weekly

Grease

both

ends

of

motor one

turn

per

month.

Oil

Weekly

FIG.

4.

FIG.

S.

FOUNDATION

See

Fig.

5

for

bolt

positions

and

clearances

required.

When

installing

the

machine

level

the

bed

by

packing

under

the

feet.

Foundation

bolts

are

not

supplied

with

the

machine

except

by

special

order.

llokLIENSIO~

The

drive

is

by

means

of

a Vee

belt

from a 1

HP

motor mounted on a

hinged

bracket.

A

foot

lever

removes

the

tension

on

the

helt

for

speed

changing.

~o

cfhalngiL..§.pged

th~

unde~!tQtioned

'procedure

shou!.<:!

&:L........Q....lowed:-

1.

Brake

the

machine and swing

the

lid

clear

of

the

pu.lley

at

the

top

of

the

machine. This

will

au.tomatically

cut

off

the

supply

to

the

motor.

2.

Release

the

tension

on

the

belt

by moving

the

foot

lever

up

the

ratchet.

3,

Select

the

required

speed

on

the

stepped

Spindle

pulley.

4.

Select

the

required

speed

on

the

stepped

molar

pulley

through

the

aperture

"A"

in

the

side

of

the

trunk.

as

shown

in

Fig.

6.

5.

Re-tension

the

belt

by

moving

(oot

lever

down

the

ratchet

until

the

required

tension

is

reached.

To

replac!L~Q.:Lbrok~!Le.elt

the_llilq~enlioned

pI.Q.cedure

should

bl:!

_f.ollowed: -

--

1. Swing

the

lid

clear

of

the

pulley

at

the

top

of

the

machine. .

2.

Remove

the

outside

turning

faceplate

if

fitted.

3.

Slacken

socket

head

grubscrew

"A

l'

sec'Jring

the

spindle

adaptor

to

the

spindle.

as

shown

in

Fig.

4.

Slacken

the

two

socket

head gr'Jbscrews liB"

securing

the

spindle

pulley

to

the

spindle.

~.

Tap

out

the

spindle

in

the

direclion

of

th~

arrow

"c"

taking

care

not

to

damage

the

threads

on

the

end

of

the

spindle,

also

to

hold

the

spindle

pulley

before

the

spindle

is

completely

wi

thdrawn.

6.

The

old

VP.P.

Tope can

now

be

removed

and

th~

new

bel

t

put

on.

The above mentioned

procedure

Should be

reversed

to

re-assemble.

To

line

the

spindle

pulley

lip

with

the

motor

pulley,

remove

the

socket

head

grubscrew

liB", which

is

at

900

to

the

keyway and

line

this

up

with

the

dimple

which

is

in

the

spindle,

then

re~lock

in

position.

This

will

ensure

that

the

spindle

pulley

and

the

motor

pulley

are

in

lin~.

www.DaltonsWadkin.com

A

FIG.

6.

Outside

Turning

Faceplate

CARE

OF

THE

BED

The bed

of

this

lathe

has

been

precision

ground

to

provide

.a

smooth

and

tnl!'!

sUIfac~

for

the

tails

tack

and

the

tocirest

assemblies

to

slide

on.

Care

should

be

taken

not

to

damage

the

surface

of

thp. bed

through

careless

handling

of

the

to-:>ls

as

this

will

affect

the

accuracy

of

the

machjne.

also

the

action

of

th~

toolr~st

and .

tailstock.

Keep

the

bed

clear

of

chippings

and

wipe

it

frequently

with

an

oily

rag

for

ease

of

operation

3nd

to

prev~nt

rusting.

B

11---1F---:J:l--c

i

I

FIG

B.

OPERATION

OF

THE

TOOLREST

The

taoirest

has a Quick

action

lock

for

ease

and

quickness

of

positioning

in

any

position

on

the

bed.

To

lock

the

entire

toolrest

assembly

to

the

b.;d

lock

the

ball

handle

"A",

in

Fig.

8.

To

lock

or

unlock

the

toolrest

only

screw

the

ball

handle

"8

11

(left

hand

thread).

Th~

toolrest

is

locked

to

the

bed

by

mean~

of

an

t-ccentric

spin':lle,

if

this

does

not

lock

correctly

or

it

does

not

unlock

sufficiently

for

it

to

move

freely

along

the

bed.

the

two

J.2"

whit.

lockn'Jts

"e"

should

be

adjusted

by

the

required

;;.mO;Jr,t

'Jntil

it

locks

correctly.

PAGE.

3.

fiG.

9.

OFERATION

OF

THE

TAILSTOCK

The movement

of

the

tails

tack

spindle

is

controlled

by

the

handwheel "A",

in

Fig.

9.

Turning

the

handwheel

in

the

direction

of

the

arrow

moves

the

tailstock

spindle

towards

the

workpiece.

The

tails

tack

spindle

is

locked

in

position

by means

of

the

ball

lever

screw

"B"

at

the

front

of

the

tailstock.

The

spindle

must be

unlocked

at

all

times

before

attempting

to

move

it

in

or

out

by

means

of

the

handwheel.

The

tailstock

assembly

is

locked

to

the

bed

by

means

of

the

ball

handle

nA"

at

the

rear

of

the

tailstock.

as

shown

jn

Fig.

10.

If

the

tailstock

assembly

does

not

lock

correctly

or

it

does

not

'In-

lock

sufficiently

for

it

to

move

heely

along

the

bed,

the

two

1211

whit.

lockouts

nBII

should

be

adj~sted

by

the

required

amount

until

it

locks

correctly.

All

centres

with

a

No.

2 morse

taper

shank

will

fit

into

the

taper

bore

in

the

tailstock

spindle.

Before

inserting

the

centres

make

sure

they

are

free

from

burrs,

rust

and

dirt.

Place

a few

drops

of

oil

on

th~

shanks

of

all

centres

before

insert-

ing

into

position.

The

centres

can

be

ejected

from

the

tailstock

spindle.

by

means

of

the

knock

out

rod

provided,

being

placed

down

the

centre

of

the

spindle

and

given

a

sharp

tap.

HEADSTOCK

SPINDLE UNIT

Th",

spindll'>

is

thre<lded

at

both

ends

to

receive

chucks

and

faceplates.

All

centres

with

a

No.

2

morse

taper

shank

will

fit

into

the

taper

bore

in

the

spindle

end,which

is

over

the

bed.

The

centre

can

be

ejected

from

the

spindle

by

means

of

the

knock

out

rod

provided,

being

placed

down

the

centre

of

the

spindle

and

given

a

sharp

tap.

OP;'RATlQ/LQf.

THE

Q![fSIDE

TURI.!ING

RE§.L(EXTRAl.

The

outside

turning

rest

assembly

can

be

quickly

p05itioned

by

means

of

the

single

leve.t

"A"

in

Fig.

11.

To

lock

or

unlock

the

toolrest

only

screw

.

the

ball

handle

"8

11

(right

hand

thread).

The

toolrest

lock

to

the

bed

is

identical

to

that

for

the

inside

toolrest

and

if

adjustment

is

necessary

refer

to

Fig.

8

for

instructions.

www.DaltonsWadkin.com

PAGE.

4.

B

FIG.

11.

5

28

27-

26-@J>irl

36

2

5

COMPOUND

TOOL

AND

SLIDE

REST

The

machine can be

fitted

with

a rack

operat~d

compound

tool

and

slide

rest,

as

showlI

in

Fig.

12,

only

before

despatch

from

the

works.

The

maximum

diameter

which can be

swung

over

the

toolholder

is

8~u

(222

m/m).

l.

2.

3.

4.

5.

6.

7.

8.

9.

10.

1l.

12.

13.

14.

15.

16.

INSIDE

TURNING

ASSEMBLY

Patt.No.3D

A-1023/36

8-1023/30

C-1023/8

C-1023/15

8-1023/40

A-1026/50

A-1023/45

Patt.No.3D

A-1002/90A

A-I023/59

A-1023/32

A-1023/26

1

2

1

2

LW'

dia.

plastic

ball,

~lIwhit.

Locking handle

for

eccentric

Eccentric

for

toolrest

bracket

(13~11

long).

Bracket

fOr

standard

t~rning

Toolrest

for

standard

turning

Drawing

holder.

3/16

11

whit.

x

~n

long

round

head

screw.

~u

whi

t.

lock

nut

.

~"

whit.

pipscrew.

Brass

bot

for

toolrest

locking

handle.

lkl"

dia.

plastic

ball,

~nwhi

t

Locking

handle.

Locking

handlQ

for

standard

toolrest.

Eyebolt

for

locking

eccentric

Clamp

plate.

J.2"

whi.t.

locknut.

NOTE:-

When

ordering

replacement

parts

quote

Part

No.

and

Serial

No.

of

the

machine.

OUTSIDE TURNING

ASSEMBLY

(EXTRA)

2l.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

Patt.No.3D

A-1023/36

8-1023/30

C-1023/9

A-1023/45

A-1023/35

A-1ClO2/90A

PaLt.No.30.

C-1023/16

A-1026/S0

C-1023/S

A··1023/32

A··1023/26

1

4

1

2

l~"

dia.

plastic

ball.

~"whit

Locking

handle

for

eccentric

Eccentric

f@r

toolrest

bracket

(1512"

long).

Bracket

for

outside

t~Ining.

Brass

bot

for

toolr9st

locking

handle.

Locking handle

for

outside

toolrest.

Locking han::lle.

l~"

dla.

plastic

ball,

~"whlt

Toolrest

for

outside

turning

ra"

whit.

locknut.

i\l"

whit.

pipscrew.

Bed

for

outside

turning.

"S"

spring

washar.

1211

whit.

x

1~\I

long

hexagon

head

bolt.

Eyebolt

for

lockin~

eccentric

Clamp

plate.

12"

whit.

locknut.

www.DaltonsWadkin.com

4l.

42.

43.

44.

45.

46.

47.

48.

-.-49.

50.

5!.

52.

53.

54.

55.

56.

57.

58.

59.

60.

A-S-92

C-I023/6

A-I023/46

CY'N-2

A-I023/43

A-I023!41

8-1023/12

A-1023/22

44ADS/FO

B2ADS/FO

AT3

MOTOR

"

l~

"

~

"

60-

~

(fl.--

11"

r~

"

=

" "

~

Wiilkln

F.I.'~

'URSSIIftII

~76

7S

1

2

1

2

2"10n9

1

4

1

.

i\~7

~

--'"

:~

lxi'

(

PlatG

for

;pindlc

speed.

Lid

for

trunk.

\"

whit.

nut,

Push rod

for

limit

switch.

~"

whit.

x

t"

long

countersunk

screw.

~"

whit.

x

1"

long

countersunk

screw.

~

..

whit.

nut.

3"

steel

hinge.

I

BUIg':!SS

limit

switch.

j'(

i'}...

~

1;:1

Brush

for

'limit

switch.

3/16

u

whit.

x 1;;;"

long

c,heese

head

screw.

3/16"

countersunk copper

rivet

Ferodo

brake

lining.

Push rod

for

brake.

Brake

lever.

5/16"

whit.

nut.

~~

whit.

IC

J.2"

1:'>111)

~o(;klo!t

h"'<ld

9Iubscrew.

Brake

lever

pivot

pjn.

\;I"

whit.

x

~"

long

cheese

head

screw.

ME!.!

Starter

(50

cycles,

3

phase.

supply)

.

MEM

SI"lrter

(50

~xsh:~,..!.J:._e.~.a

..

se

•.

supp

y •

BIook

StaIt~I

(60

cycle,

3

phase

supply).

MOUNTING ASSEMBLY

" "

"

.--

........

,..

~I

(ll;

\

"

IIf

BED ASSEMBLY

)'

J/

..

Ul

,

"~

73_

J r

••

"

~

7i

I--

'"

~

61.

62.

63.

64.

65.

66,

B-I023/20

67.

0-1023/2

D-1023/19

68

•.

69.

70.

D-1023/3

71.

72.

73.

74.

7~.

76.

77

•

B-1023/37

78.

E-1023/l

•

6

~II

spring

wao;hel:.

4

~"whit.

x

1l2"

long

h~xagon

head

bolt.

2

5/16"

dia.

x 1"

long

fluted

dowel.

2:

?oil

whit.

xl"

long

hexagon

head

bolt.

2

~"dia.

x

1"

long

'fluted

dowel.

1 Gap bed

Insert.

1

Straight

bed.

1 Gap

bed.

2:

~"

whit.

x

l~"

long

stud.

2

~"whit.

nut.

1

Leg.

2

No.

a x

1l1t"

long

countel:sunk

wood

screw.

2:

~"washer.

2

5/16"

wash<!r.

1

\Vood

shelf.

2 No. 6 x

~"

long

I:O\lntcr~'Jnk

wood

screw.

2

:tu

whit.

x

~"

long

hex:agon

head

bolt.

1

Angle

iron

for

shelf.

1

Trunk.

.N.9J:;:.LWhE'n_o..rsl.Ii!l"l.!).9.

!eplacement

parts

quote

Part No.

and

Serial

No.

of

the

machine.

81.

82.

83.

84.

85.

86.

87.

e,.

89.

90.

91.

92.

9:1.

94.

95.

96.

97.

98.

99.

100.

101.

8-1023/21

8-1023/23

A-l023/33

A-1023/39

B-1023/11

G~1023/7

A-l023/13

1

2

1

2

1

6

1

4

1

Foot

for

belt

tensionlng.

Lever

for

belt

tensloning

(witho~t

turnover).

Lever

fo!

belt

t'ensioning

(with

turnover).

5/l6"

whit.

x

~"

long

h<!xagon

head

bolt.

\"

whl

t.

x

%"

long

hexagon

hear:!

bolt.

Ratchet

plate

for

belt

tensioning.

Sprjng

for

belt

tension!ng.

~n

whit.

x

1"

long

stUd.

~"

whit.

aerotight

nut.

5/16"

whi

t.

x

%"

100g

socket

head

grucscrew.

Motor

pUlley.

3/16"

wide x

l~"

long key.

Rrook

motor.

T14.

1500

r.p.m.

1 HP.

(50cycle.

3phase

supply).

Brook

motor.

C12,

l~

r.p.m.

~

HP.

(5Ocycle,

Iphase

supply)

Brook

motor.

T14.

1800

r.p.m.

1

HP.

(60cycle.

3phase

s:Jpply).

5/16"

whit.

nut.

5/16"

washer.

5/16"

whit.

x.l"

long

stud

•.

5/16"

whit.

aerotight

nut.

5/16"

whit.

x

Ilfill

long

stud.

Motor

bracket.

Motor

bracket

pivot

pin.

:It"

external

circlip.

PAGE..

5,

www.DaltonsWadkin.com

PAGE.

6.

113

•

111.

A68

1

112.

8-1023/17

1

113.

8-1023/28

1

114. 1

115. 3

116. 88506 2

117. 1

llB.

2

119.

8-1023/10

1

120. 1

143

157

156

119

127

~

~128

@err

:c

-=

~129

~---

5

130

~131

~J3J

SPINDLE

ASSEMBLY

Vee

belt.

Faceplate

for

oJtside

tJrning

(extra),

Adaptor

for

spind18.

~"

whit.

x

~n

long

socket

head

gI'Jbscrew.

62

m/m

"S~eger"

internal

cirelip,

SKF

Bearing.

30

m/m

"Seeger

"

external

chelip.

5/16

11

whit.

x

~"

long

socket

head

grucscrew.

Spindle

pulley.

121.

122.

123.

124.

125.

126.

127.

128.

129.

DO

131.

A-ID23/14

A-I023/BO

8-1023/18

A-1023/4?

A-I023/90

B-1023/27

A-I023/57

A-1023/38

1

2

1

2

121

123

~

\126

124

125

Brake

drum.

Bumped

washer,

Faceplate

foi

standard

turning.

~

..

whit.

nut,

Driving

p9g.

l~"

dia.

fo:.!!

spur

driving

centre,

5/16"

wide

x 3"

long

key.

5/16"

wide

x

112"

long

k9Y.

Spin::He.

Knockout

rod

for

centres,

Toggle

bar.

~Il

gas

x

12"

long

SDck"!'t

head

grubscrew.

NOTE:

-

When

order

iog

replacement

parts

quote

Part

No.

and

S~rial

No.

of

the

machine.

145

144

'---':r.

'=='='--149

~'----150

148

141.

142.

143.

144.

145.

146.

147.

148.

149.

150

151.

152.

153.

154.

155.

156.

157.

TAILSTOCK ASSEMBLY

B-1023/24

A-1023/44

8-5-1-8

C-1023/4

A-1023/34

C-1023/25

A-1023/31

A-1023/32

A-1023/26

A-1023/31

8-1023/29

A-1023/36

Patt.No.30.

1

2

1

Conp.

c~ntre.

No.

2 Morse

t.)per

centre.

T~ilstock

screw.

Brass

bot

for

tailstock.

:a"

whi

t,

ball

lever

screw.

Tailstock.

Keep

plate

for

tailstock

screw.

3/16"

whi

t.

x

tu

long

cheese

head SCI.=:!W.

6"

:l1a.

han:!wheel

for

taihtock.

Pip

screw

P2"

long).

Eyecolt

for

locking

eccentric.

~"

whit.

locknut.

Clamp

plate.

li"

whit.

nut.

Pip

screw

LW'

long},

Eccentric

for

tailstock.

Locking

han~le

for

eccentric.

l~"

dia.

plastic

ball,

12"

whit'.

NOTE:

-

When

ordering

replacement

parts

quote

Part

No.

and

Serial

No.

of

the

machine,

www.DaltonsWadkin.com

Accessories for use on \Vood Turning Lathes I

ALL CENTRES

ARE

No.

2 MORSE TAPER

i-

Pj F

5

,..,

>

CONICAL CENTRES.

7

it

t-

CUP

CENTRE

I~

3"

'2

OIA

AND

'4

DIA.

SCREW

POINT

DRIVING

PLATE

I"

11/

24'

DIA

AND

3"2

DIA.

~6"

""'"(~

r I .

''''t

.

'.''''

.,."

-'

CHUCKS

4"DIA

OR

6"OIA WITH

3"OR

i'

JAWS

BOWL

TURNING

REST.

DEEP

HOLE BORING

EQUIPMENT.

b

iH¥

4 t

FOUR

SPUR

DRIVING CENTRES

:J.II

1'"

In

A

OIA

la

DIA

AND

1'2

DIA.

"

_11

••

h·

&

REVOLVING CENTRE

MODEl

'DB

SCREW

POIN1 CHUCK

3'OIA

AND

4

CIA

HOLLOW

OR

BELL CHUCK

11"

'"

I"

IOIA

12DIA

201A

AND

2'201A

SET

OF

HAND TURNING TOOLS.

PAGE.

7.

www.DaltonsWadkin.com

PAGE

6.

TURNING

ON THE

,lNSIDE

FI}Ci,EPLATE

UP

TO

A MAXIMUM

OF

IS DIA X

61

WIDE

(460MM

X 2ISMM)

WITH

GAP

BED.

-

--

.

.......

~

f.,

"-

r'"1~

V \

.....

'-

JyO\

~

J

-'.

--

DEEP

HOLE

BORING

CAN

BE

DONE

EITHER

THROUGH

THE TAILSTOCK OR OFF A

SPECIAL POST

IN

THE TOOLREST BRACKET

"---

TURNING

BETWEEN CENTRES

UP

TO

A

MAXIMUM

OF

3FT

(9ISMM)

TURNING

ON THE

OUT~IDE

FACEPLATE

UP

TO A MAXIMUM OF

20'

DIA X s"WIDE (SOSMM

X 125MM)

www.DaltonsWadkin.com

Wadkin BZL User manual

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