WAGO MOVILINK SPEEDWAY 767 User manual

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WAGO-SPEEDWAY 767
Manual
767-5204
MOVILINK® Interface (RS-232, RS-
485)
2 interfaces (2 x M12) + 4 digital inputs/outputs (2 x
M12, two inputs/outputs per connector)
Version 1.1.0
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2 WAGO-SPEEDWAY 767
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
© 2016 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]om
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]om
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [e-mail]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende d er Lis t e f ür Te xt mar ke Ei nb and _ vor n e = = =

WAGO-SPEEDWAY 767 Table of Contents 3
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
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Table of Contents
1Notes about this Documentation................................................................. 6
1.1 Validity of these Operating Instructions ................................................... 6
1.2 Copyright................................................................................................... 6
1.3 Symbols..................................................................................................... 7
1.4 Number Notation....................................................................................... 9
1.5 Font Conventions ...................................................................................... 9
2Important Notes ......................................................................................... 10
2.1 Legal Bases ............................................................................................. 10
2.1.1 Subject to Changes ............................................................................. 10
2.1.2 Personnel Qualification ...................................................................... 10
2.1.3 Intended Use....................................................................................... 11
2.1.4 Technical Condition of Specified Devices ......................................... 11
2.2 Safety Advice (Precautions).................................................................... 12
2.3 Safety Equipment .................................................................................... 13
2.4 Notes on Operation ................................................................................. 14
3Device Description ..................................................................................... 15
3.1 Connectors............................................................................................... 17
3.2 Marking Possibilities and Fastening ....................................................... 18
3.3 Display Elements .................................................................................... 19
3.4 Labeling................................................................................................... 20
3.5 Schematic Diagram ................................................................................. 22
3.6 Dimensions.............................................................................................. 23
3.7 Technical Data ........................................................................................ 24
3.7.1 Device Data ........................................................................................ 24
3.7.2 Supply................................................................................................. 24
3.7.3 Communication .................................................................................. 24
3.7.4 MOVILINK®Interfaces ..................................................................... 25
3.7.5 Digital Inputs ...................................................................................... 25
3.7.6 Input Characteristic ............................................................................ 25
3.7.7 Digital Outputs ................................................................................... 26
3.7.8 Information for Actuator Selection .................................................... 26
3.7.9 Effect of Operating State on Outputs ................................................. 27
3.7.10 Configurable Functions of the MOVILINK®Interfaces .................... 27
3.7.11 Configurable Functions of the Digital Inputs/Outputs ....................... 27
3.7.12 Diagnostics ......................................................................................... 27
3.7.13 Process Image..................................................................................... 28
3.7.14 Indicators ............................................................................................ 28
3.7.15 Isolation .............................................................................................. 28
3.8 Approvals ................................................................................................ 29
3.9 Standards and Guidelines........................................................................ 30
4Mounting..................................................................................................... 31
4.1 Information on Mounting........................................................................ 31
4.2 Tools and Accessories Required for Mounting....................................... 33
4.3 Direct Mounting on Your System ........................................................... 34
4.4 Mounting on a Carrier Rail (only with WAGO Accessories)................. 35

4 Table of Contents WAGO-SPEEDWAY 767
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
4.4.1 Fastening the Carrier Rail Adapter to the Module ............................. 35
4.4.2 Fastening the Module with Carrier Rail
Adapter to a Carrier Rail .................................................................... 36
4.5 Mounting on a Profile Rail (only with WAGO Accessories) ................. 37
4.5.1 Fastening the Profile Adapter to the Module ..................................... 37
4.5.2 Fastening the Module with Profile
Adapter to a Profile Rail..................................................................... 38
4.6 Marking and Replacing the Marking Spaces .......................................... 39
4.7 Mounting the Spacer in the Case of Compact Arrangement................... 40
5Connecting Data and Supply Cables........................................................ 42
5.1 Notes ....................................................................................................... 42
5.2 Required Accessories .............................................................................. 43
5.3 Connecting the S-BUS Cables ................................................................ 44
5.4 Connecting the Supply Cable.................................................................. 46
5.5 Connecting Interface Cables ................................................................... 48
5.5.1 Connection Example .......................................................................... 50
5.6 Connecting Sensor/Actuator Cables ....................................................... 51
6Commissioning ........................................................................................... 53
7Parameterizing ........................................................................................... 54
7.1 Electronic Type Label ............................................................................. 56
7.2 Diagnostic Overview............................................................................... 57
7.3 Input and Output Parameters................................................................... 59
7.3.1 Connection Mode "Digital Output".................................................... 60
7.3.2 Connection Mode "Digital Input" ...................................................... 62
7.4 Parameters of the Interfaces .................................................................... 63
7.4.1 Operating Mode.................................................................................. 63
7.4.2 Parameters of the serial Interfaces...................................................... 63
7.4.3 Parameters of the MOVILINK®Interfaces ........................................ 63
7.5 Global Settings ........................................................................................ 64
7.6 Parameters of Field Supply ..................................................................... 64
7.7 Automatic Storage of System Parameters............................................... 65
7.8 Updating the Firmware ........................................................................... 65
8Process Image ............................................................................................. 66
8.1 Process Image in Easy Mode .................................................................. 67
8.1.1 Input Data in Easy Mode .................................................................... 67
8.1.2 Output Data in Easy Mode ................................................................. 70
8.2 Process Image in Mailbox 2.0 Mode....................................................... 73
8.2.1 Input Data in Mailbox 2.0 Mode ........................................................ 73
8.2.2 Output Data in Mailbox 2.0 Mode ..................................................... 75
9MOVILINK®Interfaces............................................................................ 77
9.1 Function Block Simatic S7...................................................................... 77
9.2 Data Transfer........................................................................................... 77
9.2.1 Data Transfer in Easy Mode............................................................... 77
9.2.2 Data Transfer in Mailbox Mode ......................................................... 84
9.2.2.1 MOVILINK®Mailbox 2.0 Message Types................................... 84
9.2.2.1.1 Message Type 6 ........................................................................ 85
9.2.2.1.2 Message Type 8 ........................................................................ 86

WAGO-SPEEDWAY 767 Table of Contents 5
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
9.2.2.1.3 Message Type 9 ........................................................................ 88
9.2.2.1.4 Using Message Type 6.............................................................. 89
9.2.2.1.5 Using Message Type 8 in Mailbox Mode................................. 93
10 Diagnostics .................................................................................................. 99
10.1 LED Signaling......................................................................................... 99
11 Service ....................................................................................................... 102
11.1 Updating the Firmware ......................................................................... 102
11.2 Replacing the Module ........................................................................... 102
11.2.1 Disconnecting the Cables ................................................................. 102
11.2.2 Removing the Module from Your System ....................................... 103
11.2.3 Removing the Module from the Carrier Rail ................................... 103
11.2.4 Removing the Module from the Profile Adapter.............................. 104
11.2.5 Connecting the Module .................................................................... 104
11.3 Disposal................................................................................................. 104
12 Appendix................................................................................................... 105
12.1 Diagnostic Information ......................................................................... 105
12.2 Mailbox 2.0 Transmission Method ....................................................... 106
12.2.1 Message ............................................................................................ 106
12.2.2 Transmission Channel ...................................................................... 107
12.2.2.1 The Handshake Byte.................................................................... 108
12.2.3 Communication Phases .................................................................... 109
12.2.3.1 Synchronization ........................................................................... 109
12.2.3.1.1 Mailbox Commands................................................................ 109
12.2.3.1.2 Acknowledgement .................................................................. 110
12.2.3.1.3 Signaling ................................................................................. 110
12.2.3.1.4 Finite Automation ................................................................... 111
12.2.3.2 Data Exchange ............................................................................. 112
12.2.3.2.1 Example .................................................................................. 113
List of Figures .................................................................................................... 114
List of Tables...................................................................................................... 115
=== En de der Lis te für T extmar ke Verz eich nis_vor ne == =

6 Notes about this Documentation WAGO-SPEEDWAY 767
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
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1 Notes about this Documentation
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The module shall only be installed and operated in conjunction with these
operating instructions and the system description.
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Observe release notes!
Please note that, within the SPEEDWAY system, a function is provided without
restriction only if all system's components have the same system-wide firmware
release. Therefore, always observe the appropriate release notes on products used.
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Supply layout!
In addition to these operating instructions, you will need the “WAGO
SPEEDWAY 767, System Description and Information” manual, which can be
downloaded at www.wago.com. There you will find information regarding supply
layout, etc.
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Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation is
included, if necessary.
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1.1 Validity of these Operating Instructions
These operating instructions are only applicable to the WAGO SPEEDWAY 767
Series module MOVILINK® Interface (RS-232, RS-485), 767-5204.
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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WAGO-SPEEDWAY 767 Notes about this Documentation 7
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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8 Notes about this Documentation WAGO-SPEEDWAY 767
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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WAGO-SPEEDWAY 767 Notes about this Documentation 9
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
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1.4 Number Notation
Table 1: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
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1.5 Font Conventions
Table 2: Font Conventions
Font Type
Indicates
italic
Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu
Menu items are marked in bold letters.
e.g.: Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets.
e.g.: [F5]
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10 Important Notes WAGO-SPEEDWAY 767
767-5204 MOVILINK® Interface (RS-232, RS-485)
Manual
Version 1.1.0
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2 Important Notes
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This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
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2.1 Legal Bases
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2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
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2.1.2 Personnel Qualification
All sequences implemented on the module may only be carried out by electrical
specialists with sufficient knowledge in automation. The specialists must be
familiar with the current standards and guidelines for the module and automation
environment.
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