Walinga Chem-Veyor 2614D Programming manual

OPERATOR’S
&
PARTS MANUAL
MODEL 2614D

CHEM-VEYOR
Warranty Registration Form & Inspection Report
WARRANTY REGISTRATION (3 part form - please print)
This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.
Delivery Date: mm / dd / yyyy
COMPANY / CUSTOMER NAME DEALER NAME
Phone: Phone
Mobile phone: Mobile phone
Email : @ Email : @
Street Address: Street Address
City: Prov/State City: Prov/State
Postal/Zip Country Postal/Zip Country
Machine Serial Number Blower Serial No. Airlock Serial Number
DEALER INSPECTION REPORT SAFETY
Blowers and Airlock Turn Freely
Guards Installed and Secured
Boom Anchored in Place All Safety Signs Installed
Check Tire Pressure Reflectors and Signs Clean
Hydraulic Hose Connections Tight Review Operating and Safety Instructions
Hydraulic Hoses Free and Fitting Engine Manual Supplied
Wheel Bolts Tight Chem-Veyor Operating Manual Supplied
Lubricate Machine
Check Oil Level in Reservoirs
Belts are Tight
O-Rings in Place
I have thoroughly instructed the buyer on the above described equipment which review included the Operator’s
Manual content, equipment care, adjustments, safe operation and applicable warranty policy.
Date ____________________Dealer's Rep. Signature _________________________________________
The above equipment and Operator’s Manual have been received by me and I have been thoroughly instructed as to
care, adjustments, safe operation and applicable warranty policy.
Date ___________________ Owner's Signature ________________________________________
199 05042016
WHITE YELLOW PINK
3 Part Form
Please Print
WALINGA DEALER CUSTOMER

Walinga Inc.
Pneumatic Conveying System
Warranty Terms
Walinga Inc. is committed to providing a quality product that will meet or exceed your expectations for many years
to come. Our warranty terms and our warranty claim process has been designed to ensure that each warranty claim
will be resolved in an orderly, fair and timely manner.
The Warranty
Walinga Inc. (“Walinga”) warrants that all new pneumatic products sold by Walinga Inc. will be free from defects in material
and workmanship (the “Walinga Warranty”).
Warranty Period
The warranty period for the Walinga Warranty shall expire on the date that is the earlier of: two (2) years after the date of
delivery to the original customer; or upon the expiration of five hundred (500) hours of operation; whichever date comes first.
Limitations of and exclusions from the Walinga Warranty

The Walinga Warranty applies to material and workmanship only.

With respect to any component parts that are supplied or manufactured by others, the warranty coverage on such
component parts will be strictly limited to the warranties of the manufacturers of such component parts.

The Walinga Warranty shall only be for the benefit of the original purchaser of the pneumatic products.

A Walinga Warranty may be transferable by the original purchaser to a third party for the balance of the warranty
period then remaining, provided that Walinga consents in writing to such transfer of warranty.

The Walinga Warranty is conditional upon proper storage, installation, use, maintenance, operation and compliance
with any applicable recommendations of Walinga.
Warranty Claim Procedure
Should you encounter any difficulties with your unit within its warranty period, please contact your local Walinga dealer or
sales representative, your local Walinga Service department or Walinga's Warranty Department to submit a warranty claim
application.
To speak with a Walinga Warranty Coordinator, contact:

Canada 1-888-WALINGA (ext 258)
International [phone] (ext 258)
Email – warranty[email protected]

USA 1-800-466-1197 (ext 8)
Email – warranty.u[email protected]

Australia 07-4634-7344
Email – [e-mail]
Required Warranty Claim information
The following information must be provided to Walinga in order for us to properly process and consider your warranty
application:

Customer name and contact information (email if available).

The equipment serial number and/or Vehicle Identification Number (if applicable).

Date of claimed failure.

Equipment hours of operation.

Details, description and photos (upon request) of the claimed failure and the corrective repairs attempted.
Warranty Conditions

Equipment must be registered within 30 days of being received by the buyer. It will be within the sole and
unfettered discretion of Walinga as to whether it will honour its warranty on non-registered equipment.

Warranty Conditions (continued)

The buyer is responsible for promptly notifying Walinga of any defects to the equipment. The buyer is also
responsible for making the equipment available to Walinga or its authorized repair facility for evaluation and repair.

Prior to making any repairs or parts replacements, a warranty application and any estimated associated costs must
be approved with the issuance of a claim number by an authorized Walinga representative. Undertaking any work
prior to receiving warranty authorization may result in a partial or complete loss of warranty coverage.

At Walinga's discretion, warranty repairs may be authorized to be completed at a repair facility convenient to the
buyer. In such situations the estimated labour time must be approved by Walinga prior to undertaking any work.
Labour hours will be reimbursed at the facilities posted hourly labour rate.

At Walinga's request, parts in question must be returned to the nearest Walinga service facility for evaluation. In such
situations a Returned Goods Authorization (RGA) number will be provided to the buyer. The returning shipment must
be clearly labeled with the assigned RGA number and include a copy of the RGA form. Unless otherwise arranged,
these parts are to be returned to Walinga within 30 days to ensure timely processing of your warranty claim. Failure
to return such parts may result in partial or complete loss of warranty coverage.

Replacement parts provided under warranty are covered for the remainder of the original equipment warranty period.

Walinga reserves the right to use new, remanufactured or refurbished components when performing warranty repairs
and replacements.

Walinga is entitled to a reasonable amount of time and a reasonable number of attempts to assess the claim,
diagnose the problem, and perform any necessary repairs.

The warranty offered on used or refurbished equipment is limited to that specified on the purchase contract. Where a
warranty period has not been stipulated on the purchase contract., and where such equipment is “used”, then such
equipment is considered by Walinga to be sold “as is, where is” without the Walinga Warranty. Where such
equipment is refurbished, then the Walinga Warranty shall apply.
Without limitation, Walinga reserves the right to reject a warranty claim or for any one or more of the following
reasons:

The warranty claim information provided is insufficient.

The product evaluation does not substantiate the claim.

The unit has been operated above and beyond its capacity or not maintained or serviced properly, resulting in
damages incurred to major components.

If the unit was equipped with a factory installed hour meter which has been disconnected, altered or inoperative for
an extended period of time; with the result being that the equipment’s operating hours cannot be verified.

It is apparent that the operator’s manuals have not been followed.

The equipment is not registered.
Without limitation, Walinga’s Warranty does not cover:

Damage or deterioration due to lack of reasonable care or maintenance.

Damage caused or affected by unapproved modifications to the equipment.

Damage caused by negligence or misuse of the equipment.

Damage caused by using the equipment for purposes for which it was not designed or intended.
Walinga’s liability under this warranty, whether in contract or tort, is limited to the repair, replacement or adjustment of
defective materials and workmanship. In no event will Walinga be responsible for any direct, indirect, loss of time, incidental
or consequential expenses including, but not limited to, equipment rental expenses, towing, downtime, inconvenience, or any
losses resulting from the inability to use the equipment. Further, Walinga shall not be liable for any damages or
inconvenience caused by any delay in the supply or delivery of any equipment or component parts thereof.
The selling Dealer/Sales Person makes no warranty of its own and has no authority to make any representation or promise
on behalf of Walinga, or to modify the terms or limitations of the Walinga Warranty in any way.
Punitive, exemplary or multiple damages may not be recovered unless applicable law prohibits their disclaimer.
Warranty related claims may not be brought forward as a class representative, a private attorney general, a member of a
class of claimants or in any other representative capacity.
The Walinga Warranty and all questions regarding its enforceability and interpretation are governed by the law of the country,
state or province in which you purchased your Walinga equipment. The laws of some jurisdictions limit or do not allow the
disclaimer of consequential damages. If the laws of such a jurisdiction apply to any claim against Walinga, the limitations and
disclaimers contained here shall be to the greatest extent permitted by law.

PCS Contact Info March 11,2020
Dear Customer,
Thank you for choosing WALINGA PNEUMATIC CONVEYING SYSTEMS. For your convenience, should you require
any information related to Parts, Service or Technical Engineering, please contact one of the following Walinga
Personnel in Guelph at 1-888 925-4642 unless noted*
TECHNICAL - ENGINEERING:
Duane Swaving *226-979-8227 [e-mail]
Ken Swaving *519 787-8227 (ext:100) k[email protected]
To speak with a Walinga Warranty Coordinator, contact:

Canada 1-888-WALINGA (ext 258)
International [phone] (ext 258) Email – [email protected]

USA 1-800-466-1197 (ext 8) Email – [email protected]

Australia 07-4634-7344 Email – [email protected]
GUELPH SERVICE:
Kevin VanderZwaag *[phone] (ext:273) [email protected]
ORIGINAL PARTS SALES:
Ontario and Eastern Canada:
(ext: 224) [email protected]
Parts Department Fax: [phone]
Manitoba and Western Canada:
Chad Yeo * 204-745-2951 (ext: 424) chad.[email protected]
USA:
John VanMiddlekoop * [phone] (ext 3) [email protected]
SALES MANAGER:
Tom Linde *519-787-8227 (ext 5) [email protected]
Peter Kingma [phone] [e-mail]
CORPORATE HEAD OFFICE:
5656 Highway 6N
RR#5, Guelph, Ontario, N1H 6J2
PHONE: [phone] FAX: [phone]
www.walinga.com
FACTORY DISTRIBUTION AND SERVICE CENTRES:
938 Glengarry Cres. Fergus, Ontario Canada N1M 2W7
Tel: [phone] Fax: [phone]
1190 Electric Ave. Wayland , MI.USA 49348
Tel: [phone] Fax: [phone]
70 3rd Ave. N.E. Box 1790 Carman, Manitoba Canada R0G 0J0
Tel: [phone] Fax: [phone]
24 Molloy St, Toowoomba, Queensland Australia 4350
Tel: [phone] Email: m[email protected]

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
4
SERIAL NUMBER LOCATION
Always give your dealer the Serial Number
of your Walinga unit when ordering parts or
requesting service or other information.
The Serial Number plates are located where
indicated. Please mark the number in the
space provided for easy reference.
Machine Serial Number
Serial Number Location for Blowers
Driverside
Curbside

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
7
TABLE OF CONTENTS
SECTION
1
DESCRIPTION
Introduction ..............................................................
PAGE
8
2
Safety ........................................................................
9
2.1
General Safety ...........................................................
10
2.2
Tire Safety ..................................................................
11
2.3
Safety Signs ...............................................................
11
2.4
Sign-Off Form .............................................................
12
3
Safety Sign Locations ………………………...............
13
4
Operation ..................................................................
15
4.1
To the New Operator or Owner ..................................
15
4.2
Machine Components ................................................
17
4.3
Operating Instructions...................................................
18
5
Service Record ........................................
19
6
Trouble Shooting .....................................................
20
7
Spare Parts ...........................................................
22
8
Bolt Torque ................................................................
24

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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1 INTRODUCTION
Congratulations on your choice of a Walinga Chem-Veyor to complement your operation. This
equipment has been designed and manufactured to meet the needs of the discriminating buyer
for the efficient moving of plastics, resins, and powders.
Safe, efficient and trouble free operation of your Chem-Veyor requires that you and anyone else
who will be operating or maintaining the machine, read and understand the Safety, Operation,
Maintenance and Trouble Shooting information contained within the Operator’s Manual.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call
your Walinga dealer if you need assistance, information or additional copies of the manual.
Contact your dealer for a complete listing of parts.

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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2 SAFETY
This Safety Alert symbol
means ATTENTION!
BECOME ALERT! YOUR
SAFETY IS INVOLVED!
SAFETY ALERT SYMBOL
The Safety Alert symbol
identifies important safety
messages on the Walinga
Chem-Veyor and in the
manual. When you see this
symbol, be alert to the
possibility of personal
injury or death. Follow the
instructions in the safety
message.
Why is SAFETY important to you?
Accidents Disable and Kill
3 Big Reasons : Accidents Cost
Accidents Can Be Avoided
SIGNAL WORDS:
Note the use of the signal words
DANGER -
Indicates an imminently
hazardous situation that, if not
avoided, will result in death or
serious injury. This signal
word is to be limited to the most
extreme situations, typically for
DANGER, WARNING and CAUTION
with the safety messages. The
appropriate signal word for each
message has been selected using the
following guidelines:
WARNING -
machine components that, for
functional purposes, cannot be
guarded.
Indicates a potentially
hazardous situation, that if not
avoided, could result in death or
serious injury, and includes
hazards that are exposed when
guards are removed. It may
also be used to alert against
unsafe practices.
CAUTION -
Indicates a potentially
hazardous situation that, if not
avoided, may result in minor or
moderate injury. It may also be
used to alert against unsafe
practices.

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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SAFETY
YOU are responsible for the SAFE
operation and maintenance of your
Walinga Chem-Veyor. YOU must ensure
that you and anyone else who is going to
operate, maintain or work around the
Chem-Veyor be familiar with the
operating and maintenance procedures
and related SAFETY information
contained in this manual. This manual
will take you step-by-step through your
working day and alerts you to all good
safety practices that should be adhered
to while operating the Chem-Veyor.
Remember, YOU are the key to safety.
Good safety practices not only protect
you but also the people around you.
Make these practices a working part of
your safety program. Be certain that
EVERYONE operating this equipment is
familiar with the recommended
procedures and follows all the safety
precautions. Remember, most accidents
can be prevented. Do not risk injury or
death.
2.1 GENERAL SAFETY
1. Read and understand the Operators Manual and
all safety signs before operating, maintaining,
adjusting or unplugging the Chem-Veyor.
2. Only trained competent persons shall operate the
Chem-Veyor. An untrained operator is not qualified
to operate the machine.
3. Have a first-aid kit available for use should the
need arise and know how to use it.
4. Have a fire extinguisher available for use should
the need arise and know how to use it.
5. Do not allow riders.
6. Wear appropriate protective gear.This list includes
but is not limited to:
- A hard hat
- Protective shoes with slip resistant soles
- Protective goggles
- Heavy Gloves
- Wet weather gear
- Hearing protection
7. Before servicing, adjusting, repairing or
maintaining unit, ensure that unit power source is
completely shut down and can not start up.
8. Wear appropriate hearing protection when
operating for long periods of time.
9. Know where overhead electrical lines are located
and stay away from them. Electrocution can occur
without direct contact.
10. Review safety related items annually with all
personnel who will be operating or maintaining the
Chem-Veyor.

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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2.5 TIRE SAFETY 2.6 SAFETY SIGNS
1. Failure to follow proper procedures
when mounting a tire on a wheel or rim
can produce an explosion which may
result in serious injury or death.
2. Do not attempt to mount a tire unless
you have the proper equipment and
experience to do the job.
3. Have a qualified tire dealer or repair
service perform required tire
maintenance.
1. Keep safety signs clean and legible at all times.
2. Replace safety signs that are missing or have
become illegible.
3. Replaced parts that displayed a safety sign
should also display the current sign.
4. Safety signs are available from your Distributor
or the factory.
How to Install Safety Signs
• Be sure that the installation area is clean and
dry.
• Be sure temperature is above 50ºF (10ºC)
• Decide on the exact position before you remove
the backing paper.
• Remove the smallest portion of the split backing
paper.
• Align the sign over the specified area and
carefully smooth the remaining portion of the
sign in place.
• Slowly peel back the remaining paper and
carefully smooth the remaining portion of the
sign in place.
• Small air pockets can be pierced with a pin and
smoothed out using the piece of a sign backing
paper.

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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2.7 SIGN-OFF FORM
Walinga Inc. follows the general Safety Standards specified by the American Society of
Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA).
Anyone who will be operating and/or maintaining the Chem-Veyor must read and clearly
understand ALL Safety, Operating and Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been
reviewed. Annually review this information with personnel.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your
equipment. We feel that an untrained operator is unqualified to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working
with the equipment have read and understand the information in the Operator’s Manual and have
been instructed in the operation of the equipment.
SIGN-OFF FORM
DATE
EMPLOYEE’S SIGNATURE
EMPLOYER’S SIGNATURE

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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3 SAFETY DECAL LOCATIONS
The types of safety signs and locations on the equipment are shown on the following pages.
Good safety requires that you familiarize yourself with the various safety signs, the type of
warning and the area, of particular function related to that area, which requires your SAFETY
AWARENESS.
• Think SAFETY! Work SAFELY!
Fig. 1 SAFETY DECALS
Fig. 2 TYPICAL SAFETY DECAL LOCATIONS

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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TYPICAL SAFETY DECALS
Fig. 3 TYPICAL SAFETY DECALS
REMEMBER - If safety signs have been damaged, removed, become illegible or parts are
replaced without signs, new signs must be applied. New signs are available from your authorized
dealer or factory direct.

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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4 OPERATION
OPERATING SAFETY
1. Read and understand the Operator’s
Manual and all safety signs before
using.
2. Before servicing, adjusting, repairing
or maintaining unit, ensure that unit
power source is completely shut
down and can not start up.
3. Do not operate when any guards are
damaged or removed. Install and
secure guards before starting.
4. Keep hands, feet, clothing and hair
away from all moving and/or rotating
parts.
5. Do not allow riders on the Chem-
Veyor.
6. Clear the area of all bystanders, especially
small children, before starting
7. Clean reflectors and lights before
transporting.
8. Wear appropriate ear protection when
operating for long periods of time.
9. Do not place intake nozzle near feet when
standing on the top of material.
10. Review safety items with all personnel
annually.
4.1 TO THE NEW OPERATOR OR OWNER
The Walinga Chem-Veyor is specifically
designed to vacuum up plastics, resins,and
powders and move it in a stream of
pressurized air. A high capacity air pump
moves the air through the machine creating
a vacuum on the intake side and pressure
on the outlet side. Be familiar with all
operating and safety procedures before
starting.
Many features incorporated into this machine are
the result of suggestions made by customers like
you. Read this manual carefully to learn how to
operate the machine safely and how to set it to
provide maximum efficiency. By following the
operating instructions in conjunction with a good
maintenance program, your Chem-Veyor will
provide many years of trouble-free service.
It is the responsibility of the owner and operator to read this manual and to train all other
operators before they start working with the machine. Follow all safety instructions
exactly. Safety is everyone’s business. By following recommended procedures, a safe
working environment is provided for the operator, bystanders, and the area around the
worksite. Untrained operators are not qualified to operate the machine.

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
16
4.2 MACHINE COMPONENTS
The air pumps or blowers are the key components in the Chem-Veyor and are driven by the
diesel engine through a belt drive system. One blower is used for vacuum and one for pressure,
this reduces the conveying temperature and eliminates the possibility of contamination. The
vacuum blower is connected to the vacuum delivery lines and draws the commodity into a
receiver tank. Once this tank is full a valve is switched, and the pressure blower discharges the
tank into the pressure delivery lines.
1. Fuel Tank
2. Hydraulic Oil Tank
3. Vacuum Blower Exhaust Muffler
4. Vacuum Blower
5. Vacuum Muffler
6. Drive Enclosure
7. Vacuum Blower Safety Filter
8. Discharge Manifold
9. Inlet Manifold
10. Vacuum Relief Valves(2)
Fig. 4 MACHINE COMPONENTS

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
17
4.2 MACHINE COMPONENTS (CONTINUED)
1. Engine controls
2. Belt Cover
3. Control Timer
4. Hydraulic Solenoid
5. Hydraulic Pressure Relief Valve
6. Flow and Pressure Adjustment Valves
7. Pressure Blower
8. Serial Plate
9. Pressure Blower Inlet Muffler
10. Pressure Relief Valves(2)
11. Battery Box
12. Pressure Blower Inlet Filter
13. Butterfly Valve
Fig. 5 MACHINE COMPONENTS

Chem-Veyor Operator’s & Parts Manual # 34-92547-6
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4.3 OPERATING INSTRUCTIONS
1. UNIT POSITION:
a. Position unit parallel to the suction point approximately6’-8’ away.
2. INSPECTION:
a. Check all fluid levels: Engine and blowers.
b. Inspect all flap seals. Check for rips, tears, and general deterioration(replace as needed).
c. When switching conveying commodities,inspect the tank filters (replace as needed).
d. Check all conveying lines for leaks or wear.
e. Inspect fuel-water separator filter (replace as needed).
3. WARM UP:
a. Ensure clutch is disengaged.
b. Start engine.
i. Do not depress starter for longer than 30 seconds.
c. Run at an idle (1050rpm) until the temperaturegaugereads between 82-94F°.
i. Do not run engine over 1200 rpm until desired temp is achieved.
ii. Do not engage clutch until desired temp is achieved.
d. Make sure the railcarand/ortanker is vented.
e. Attach receiving and discharge hoses.
f. Check all the gauges to ensure all systems are operating properly. Refer to the engine
manual supplied for proper operating levels.
g. Open the valve on top of the vacuum pump.
i. This allows the clutchto be engagedwhile the lines are attachedto the car.
h. Engage the clutch slowly.
i. Allowthe blowers to turnat an idle for +/- 5 minutes.
i. This allows the blowers to warm up.
4. OPERATION:
a. Bring the engine rpm to 2200.
b. Open the gate on rail car in order to introduce product into the air stream
c. Check levels in the tanks using the sight glasses.
i. Ensure one tank is not ahead of the other.
ii. Product shouldcometo the top of the upper sight glass before tanks switch.
iii. Adjust the electronic timing control as needed.
5. SHUT DOWN:
a. Open the vacuum bypass lever to stop the flow of product from the rail car.
b. Continueblowing product into the truck/vesseluntil both receiving tanks are empty.
c. Decreaserpm to an idle (1050rpm).
d. Disengageclutch.
e. Allow engine to idle for +/- 5 minutes in order to cool turbo
f. Shut down engineand disconnectall conveying lines.