Wallenstein WXR545PL User manual

OPERATOR'S MANUAL
Trailer Wood Splitter
WXR
545PL
Part Number: Z97127_OM-WXR545PL_May-2019_En
Rev May-2019

Introduction WXR545PL
Trailer Wood Splitter
2
1. Introduction
1.1 Foreword
Congratulations on choosing a Wallenstein Trailer Wood
Splitter!
This high-quality machine is designed and manufactured
to meet the needs of an efcient wood splitting operation.
The 22-ton WXR Series wood splitters feature Wallenstein
2x2-Speed Firebolt Technology. Splitting cycle time is
reduced using a high-volume, two-stage hydraulic pump
and a regenerative control valve. The valve provides two
cylinder extend speeds that provide either high speed or
high power.
This manual covers the WXR545PL trailer wood splitter.
The WXR545PL features horizontal, 20° angled, and
vertical splitting.
Keep this manual handy for reference and to pass
on to new operators or owners. Call your Wallenstein
dealer, distributor or the factory if you need assistance,
information or additional copies of the manuals.
Review all safety, operation and maintenance
information contained in this manual.
WARNING!
Do not attempt to start or operate the machine
without thoroughly reviewing this manual for
safe and proper operation.
Keep this manual with the machine at all times.
W034

WXR545PL
Trailer Wood Splitter Introduction
3
Table of Contents
1. Introduction............................................................2
1.1 Foreword .........................................................2
1.2 Delivery Inspection Report ..............................4
1.3 Serial Number Location ...................................5
1.4 Warranty ..........................................................6
1.5 Decal Information ............................................7
2. Safety......................................................................8
2.1 Safety Alert Symbol .........................................8
2.2 Signal Words ...................................................8
2.3 Why is SAFETY important? .............................9
2.4 Safety Rules ....................................................9
2.5 Equipment Safety Guidelines ........................10
2.6 Safety Training ..............................................10
2.7 Be Prepared ..................................................10
2.8 Operating Safety ............................................11
2.9 Transport Safety ............................................11
2.10 Refueling Safety ............................................12
2.11 Tire Safety .....................................................12
2.12 Hydraulic Safety ............................................12
2.13 Gas Engine Safety .........................................13
2.14 Maintenance Safety .......................................14
2.15 Sign-Off Form ................................................15
3. Safety Signs .........................................................16
3.1 Safety Sign Locations ....................................16
3.2 Safety Sign Explanations ...............................17
3.3 Replacing Damaged Safety Signs .................17
4. Familiarization......................................................18
4.1 To the New Operator .....................................18
4.2 Machine Components ....................................19
5. Controls ...............................................................20
5.1 Engine Controls .............................................20
5.2 Hydraulic Controls .........................................21
5.3 Tilting Splitter Bed .........................................22
6. Splitter Operation ................................................22
6.1 Before Starting the Engine ............................22
6.2 Pre-operation Checklist .................................23
6.3 Machine Break-In ..........................................23
6.4 Engine Oil Level Check .................................24
6.5 Hydraulic Oil Level Check .............................24
6.6 Fuel Level Check ...........................................25
6.7 Engine Air Cleaner ........................................25
6.8 Machine Set-up .............................................26
6.9 Starting the Engine ........................................27
6.10 Stopping Procedure .......................................28
6.11 Stopping in an Emergency ............................28
6.12 Log Placement ...............................................28
6.13 Operating Hints ..............................................29
7. Transporting.........................................................30
7.1 Prepare for Transport ....................................30
7.2 Connecting a Tow Vehicle .............................31
8. Storing the Wood Splitter ...................................31
8.1 Removing from Storage .................................31
9. Service and Maintenance....................................32
9.1 Fluids and Lubricants ....................................32
9.2 Maintenance Schedule ..................................32
9.3 Grease Points ................................................33
9.4 Hydraulic Oil – Changing ...............................34
9.5 Hydraulic Oil Filter – Changing ......................34
9.6 Engine Air Cleaner ........................................35
9.7 Electrical System – General ..........................35
10. Troubleshooting.................................................36
11. Specications.....................................................37
11.1 Machine Specications ..................................37
11.2 Common Bolt Torque Values ........................38
11.3 Hydraulic Fitting Torque ................................39
11.4 Wheel Lug Torque .........................................39
12. Alphabetical Index .............................................40

Introduction WXR545PL
Trailer Wood Splitter
4
WALLENSTEIN
WXR545PL Trailer Wood Splitter
Pre-delivery Inspection
Inspect for damage from shipping. Immediately contact the
shipping company if damage is found.
Trailer Wood Splitter
Hydraulic Valve Control Function
Hydraulic Cylinder Function
Hydraulic Reservoir level
Engine Oil Level
Horizontal / Vertical Pivot Moves Freely (as equipped)
Front and Rear Support Stands Move freely
All fasteners are Tight
Lubricate all Pivot Points (as equipped)
Check that all Hydraulic Connections are tight
Review Operating and Safety Instructions
Safety Checks
All Safety Decals Installed
Guards and Shields Installed and Secured
Check Function of Brake and Signal Lighting
Supports Function Correctly
Safety Chain on Hitch
Retainer Installed Through Ball Hitch
Review Operating and Safety Instructions
_________________________________________
Customer’s Name
_________________________________________
Contact Name
_________________________________________
Dealer Name
(_________)_______________________________
Phone Number
_________________________________________
Serial Number
__________ /__________ /__________
Delivery Date
I have thoroughly instructed the buyer on the equip-
ment care, adjustments, safe operation and applicable
warranty policy and reviewed the manual.
_________________________________________
Dealer’s Rep. Signature
__________ /__________ /__________
Date
The product manuals have been received by me and
I have been thoroughly instructed as to care, adjust-
ments, safe operation and applicable warranty policy.
_________________________________________
Owner's Signature
__________ /__________ /__________
Date
1.2 Delivery Inspection Report
To activate warranty, register your product online at
http://www.wallensteinequipment.com

WXR545PL
Trailer Wood Splitter Introduction
5
1.3 Serial Number Location
Always provide the model and serial number of your
Wallenstein product when ordering parts, or requesting
service or other information. The product information plate
location is shown in the illustration.
For future convenience, record the product Model and
Serial Number in the spaces provided below.
Record Product Information Here
Model:
Serial Number:
00180
Model and Serial
Number Location
Fig. 1 – Product Information Plate Location (typical for all models)
WXR545PL

Introduction WXR545PL
Trailer Wood Splitter
6
1.4 Warranty
rev. Nov-2018
LIMITED WARRANTY
Wallenstein products are warranted to be free of defects in materials and
workmanship under normal use and service, for a period of
Five Years for Consumer Use
Two Years for Commercial/Rental Use
from the date of purchase, when operated and maintained in accordance with the operating
and maintenance instructions supplied with the unit. Warranty is limited to the repair of the
product and/or replacement of parts.
This warranty is extended only to the original purchaser and is not transferable.
Repairs must be done by an authorized dealer. Products will be returned to the dealer at the
customer’s expense. Include the original purchase receipt with any claim.
This warranty does not cover the following:
1) Normal maintenance or adjustments
2) Normal replacement of wearable and service parts
3) Consequential damage, indirect damage, or loss of profits
4) Damages resulting from:
•Misuse, negligence, accident, theft or fire
•Use of improper or insufficient fuel, fluids or lubricants
•Use of parts or aftermarket accessories other than genuine Wallenstein parts
•Modifications, alteration, tampering or improper repair performed by parties other
than an authorized dealer
•Any device or accessories installed by parties other than an authorized dealer
5) Engines. Engines are covered by the manufacturer of the engine for the warranty period
they specify. For the details of your engine warranty, see your engine owner’s manual.
Information about engine warranty and service is also available in the FAQ section at
www.wallensteinequipment.com

WXR545PL
Trailer Wood Splitter Introduction
7
1.5 Decal Information
When getting familiar with the Wallenstein product, notice
that there are numerous decals located on the machine.
There are different types of decals for safety, information,
and product identication. The following section explains
what they are for and how to read them.
Safety Decals are pictorial with a yellow background and
generally two panel. The top panel shows the safety alert
(the potential hazard) and the bottom panel shows the
message (how to avoid the hazard).
Z94207
Safety
alert
Message
Safety Notice Decals are pictorial with a blue
background and generally rectangular with single or
multiple symbols. This decal informs what Personal
Protective Equipment is required for safe operation.
Informative Decals are generally pictorial with a white
background and can vary in the number of panels.
This type of decal explains how a control works or offer
operational information.
Product Decals indicate machine model and serial
number, and other important information.
Maintenance Decals have a green background and can
vary to the number of panels. This decal shows a type
maintenance required and frequency interval.
See the section on safety signs for safety decal
denitions. For a complete illustration of decals and decal
locations, download the parts manual for your model
product at www.wallensteinequipment.com.

Safety WXR545PL
Trailer Wood Splitter
Safety
8
2. Safety
2.1 Safety Alert Symbol
This Safety Alert Symbol means:
ATTENTION! BE ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert Symbol identies important safety
messages on the Wallenstein wood splitter and in
the manual. When you see this symbol, be alert to
the possibility of personal injury or death. Follow the
instructions in the safety message.
2.2 Signal Words
The signal words DANGER, WARNING and CAUTION
determine the seriousness level of the warning messages
in this manual. The appropriate signal word for each
message in this manual has been selected using the
following guidelines:
DANGER –
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury. This signal
word is to be limited to the most extreme situations
typically for machine components which, for functional
purposes, cannot be guarded.
WARNING –
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe
practices.
CAUTION –
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
IMPORTANT – To avoid confusing equipment
protection with personal safety messages, a signal word
IMPORTANT indicates a situation that if not avoided,
could result in damage to the machine.
NOTE: (plus text) – indicates an additional
explanation for an element of information.

WXR545PL
Trailer Wood Splitter Safety
Safety
9
2.3 Why is SAFETY important?
Three Big Reasons:
• Accidents Disable and Kill
• Accidents Cost
• Accidents Can Be Avoided
The policy of EMB Manufacturing Inc. is to produce
products that are safe and reliable. However, even when
using well-engineered equipment, there is always an
element of risk. To minimize the risks and promote safety
at all times, this section of the operator’s manual details a
number of safety rules that must always be followed and
obeyed.
YOU are responsible for the SAFE operation and
maintenance of your Wallenstein Trailer Wood Splitter.
YOU must ensure that you and anyone else who is going
to use, maintain or work around the wood splitter be
familiar with the operating and maintenance procedures
and related safety information contained in this manual.
This manual provides good safety practices that should
be followed while using the wood splitter.
Remember, YOU are the key to safety. Good safety
practices not only protect you but also the people
around you. Make these practices a working part of
your safety program. Be certain that EVERYONE using
this equipment is familiar with the recommended use
and maintenance procedures and follows all the safety
precautions.
2.4 Safety Rules
• DO give operating instructions to operators or
employees before allowing them to operate the
machine, and REVIEW annually thereafter.
• DO read and understand ALL
Safety and Operating instructions
in the manual and follow them.
The most important safety device
on this equipment is a SAFE
operator.
• DO review safety related items annually with
all personnel who are operating the machine or
performing maintenance.
• DO wear appropriate Personal Protective
Equipment (PPE). The suggested equipment
includes but is not limited to the following:
-Hearing Protection
- Protective glasses, goggles or face shield
-Heavy work gloves
-Protective shoes with slip resistant soles
• DO have a rst-aid kit available
for use should the need arise and
know how to use it.
• DO read and understand all safety signs located
on the machine before operating, servicing,
adjusting, or cleaning.
• DO inspect and secure all guards before starting.
• DO check engine intake and exhaust. Make
sure they are clear of debris prior to starting the
machine.
• DO inspect and secure all guards before starting.
• DO have a re extinguisher available for
use should the need arise. Know how to
use it.
• DO think SAFETY! Work SAFELY!
• DO NOT touch hot engine parts, mufer cover,
hydraulic hoses, engine body, engine oil, and so on
during operation or if the engine was recently shut
off. Contact may cause burns.
• DO NOT expect a person who has not read and
understood all operation and safety instructions
to use the machine. An untrained operator is
not qualied and is exposed to possible serious
injury or death. It is the owner's responsibility
to make sure to the operator has familiarity and
understanding of the machine.
• DO NOT allow riders during transport.
• DO NOT risk injury or death by ignoring good
safety practices.

Safety WXR545PL
Trailer Wood Splitter
Safety
10
2.5 Equipment Safety Guidelines
Always place the machine in a Safe Condition before
performing any service work, maintenance procedures, or
storage preparation.
SAFE CONDITION
• Shut off engine.
• Make sure all moving parts have stopped.
• Disconnect battery ground (-) cable.
• Block or chock wheels.
1. Never use equipment with safety shields removed.
Keep all shields in place. If shield removal becomes
necessary for repairs, reinstall the shield prior to use.
2. Replace any safety sign or instruction sign that is not
readable or is missing. Location of safety signs is
indicated in this manual.
3. Do not allow anyone other than a responsible,
properly trained and physically able person to operate
this machine. This equipment is dangerous to children
and persons unfamiliar with its operation.
4. Do not modify the equipment in any way.
Unauthorized modication may result in serious injury
or death and may impair the function and life of the
equipment.
5. Never exceed the limits of the machine. If its ability to
do the job or to do it safely is in question—
STOP IMMEDIATELY!
2.6 Safety Training
1. The best safety feature is an
informed, careful operator—we
ask you be that kind of operator.
It is the operator's responsibility
to read, understand and follow
ALL safety and operation
instructions in the manual.
2. Train all new personnel and review instruc tions
frequently with existing workers. Only properly
trained and physically able operators should use
this equipment. A person who has not read and
understood all operation and safety instructions
is not qualied to use the machine. Untrained
operators expose themselves and bystanders to
possible serious injury or death. If elderly people are
assisting with the work, their physical limitations need
to be recognized and accommodated.
3. Learn the controls and how to stop the machine
quickly in an emergency.
4. If this machine is loaned or rented, it is the machine
owner's responsibility to make certain that every
operator:
• Reads and understands the owner's manual
• Is instructed in safe and proper use of the
equipment
• Understands and knows how to perform the
Safe Condition procedure
2.7 Be Prepared
1. Determine where the split wood is going to be piled
ahead of time. Make sure it does not interfere with
safe loading of wood into the splitter.
2. Precut logs so wood is ready to load into the splitter.
Do not run a chainsaw and the splitter at the same
time.
3. Determine a safe work area location:
• Area must be clear of stones, branches or
hidden obstacles that might cause a tripping,
hooking or snagging hazard.
• Ground should be rm and level.
4. Operate only in daylight or good articial light.
5. Make sure machine is properly adjusted and in good
operating condition.
6. Store fuel well away from the wood pile.
7. Perform the Pre-operation Checklist procedure
before starting work (see Pre-operation Checklist on
page 34).
8. Do not operate on hillsides or when working area is
cluttered, wet, muddy or icy to prevent slipping and
tripping. Operate only on level ground.
9. Position machine so prevailing winds blow engine
exhaust fumes away from operator's station.
10. Do not operate machine inside a closed building to
prevent asphyxiation from engine exhaust.
11. Stop engine when leaving the machine unattended.

WXR545PL
Trailer Wood Splitter Safety
Safety
11
2.8 Operating Safety
Read and obey the safety signs on the machine. Clean or
replace them if they are not legible.
There is no substitute for a cautious, safe-minded
operator who recognizes potential hazards and follows
reasonable safety practices. This machine must be used
with all its safety equipment properly installed to minimize
the chance of accidents.
1. Wear appropriate personal protective equipment. Tie
back long hair, remove jewelry, and avoid loose tting
clothing. Prolonged exposure to loud noise can cause
permanent hearing loss! Wear hearing protection on
a full-time basis when using this machine.
2. The operator must be in control of the machine at all
times. Read and understand owner's manual before
starting. Review safety instructions annually.
3. Never use engine-powered machinery indoors. Gas
engine exhaust contains toxic carbon monoxide,
which cannot be smelled or seen. Breathing carbon
monoxide can be lethal.
4. Make sure all guards, deectors and shields are in
place before starting and operating.
5. Keep hands out of splitting area. Do not rest hands
on the log being split.
6. Do not step over or straddle splitter during operation.
7. Do not try to split more than one log at a time. The
logs can y out and cause injury.
8. Keep your ngers and hands away from cracks in the
log that can open while splitting.
9. Always load logs by grasping the bark side, not the
cut ends.
10. Do not reach into or load the splitter when the wedge
is in motion.
11. Do not try to split logs across the grain. Some types
of wood can burst or splinter causing pieces to be
thrown causing injury.
12. For uneven cut logs, always place the squares cut
end against the splitting wedge.
13. Never place any part of your body where it would be
in danger if machine movement should occur during
assembly, installation, operation, maintenance,
repairing or moving.
14. Before servicing or repairing the machine, place it in a
Safe Condition. See page 10.
2.9 Transport Safety
1. Comply with local laws governing safety and
transporting of machinery on public roads.
2. Do not exceed 50 mph (80 km/h) when towing this
machine. Slow down for rough terrain and cornering.
3. Do not transport or move the wood splitter with the
engine running.
4. Be sure the trailer is hitched correctly to the towing
vehicle and a retainer is used through the hitch
mechanism.
5. Always attach safety chains between the hitch and
the towing vehicle. Cross the chains underneath the
trailer tongue.
6. Check wheel lugs and tighten if required. Inspect rims
for damage.
7. Inspect tires for cuts or damage. Check tire pressure
and adjust if required.
8. Ensure the stability jacks are raised and secured with
the latch pin.
9. Make sure tow vehicle is tted with the correct size
(2 in) towing ball.
10. Make sure fuel and hydraulic tank caps are on tight to
prevent spills while transporting.
11. Clean all debris off the splitter. Remove any tools or
other loose items.
12. Check that all the lights, reectors and other lighting
requirements are installed and in good working
condition.
13. Never allow riders on the machine.
14. Be a safe and courteous driver. Always yield to
oncoming trafc in all situations, including narrow
bridges, intersections, and so on.
15. Watch for other trafc when near or crossing
roadways.
16. Do not drink and drive.
17. Before transporting, perform a walk-around inspection
to ensure everything is safe.

Safety WXR545PL
Trailer Wood Splitter
Safety
12
2.10 Refueling Safety
1. Engine fuel is highly ammable. Handle with care.
2. Fill fuel tank outdoors.
3. Stop the engine before refueling. Allow engine to
cool for ve minutes. Clean up spilled fuel before
restarting engine.
4. Do not overll the fuel tank.
5. If fuel is spilled, wipe it away carefully and wait until
the fuel has dried before starting the engine.
6. Do not refuel the machine while
smoking or when near open ame
or sparks.
7. After refueling, make sure that the fuel cap is secured
to prevent spillage.
8. Prevent res by keeping machine clean of
accumulated trash, grease, and debris.
2.11 Tire Safety
1. Failure to follow proper procedures when mounting a
tire on a wheel or rim can produce an explosion which
may result in serious injury or death.
2. Do not attempt to mount a tire unless you have the
proper equipment and experience to do the job.
3. Have a qualied tire dealer or repair service perform
required tire maintenance.
4. When replacing worn tires, make sure they meet the
original tire specications. Never install undersized
tires.
2.12 Hydraulic Safety
1. Make sure that all the components in the hydraulic
system are kept in good condition and are clean.
2. Before applying pressure to the
system, make sure all components
are tight, and that lines, hoses and
couplings are not damaged.
3. Do not attempt any makeshift repairs to the
hydraulic lines, ttings or hoses by using tapes,
clamps or cements. The hydraulic system operates
under extremely high pressure. Such repairs can
fail suddenly and create a hazardous and unsafe
condition.
4. Wear proper hand and eye
protection when searching for a
high-pressure hydraulic leak. Use
a piece of wood or cardboard as
a backstop instead of hands to
isolate and identify a leak.
5. If injured by a concentrated high-pressure stream of
hydraulic uid, seek medical attention immediately.
Serious infection or toxic reaction can develop from
hydraulic uid piercing the skin surface.
6. Relieve pressure in the hydraulic system before
working on it.

WXR545PL
Trailer Wood Splitter Safety
Safety
13
2.13 Gas Engine Safety
CAUTION!
Before starting engine, review the operating and
maintenance instructions in the engine manual.
W019
1. DO NOT operate engine in an enclosed area.
Exhaust gases contain odorless and deadly carbon
monoxide that can cause death by asphyxiation.
2. DO NOT place hands or feet near moving or rotating
parts.
3. DO NOT store, spill, or use gasoline near an open
ame, or devices such as a stove, furnace, or water
heater which use a pilot light or devices which can
create a spark.
4. DO NOT refuel indoors where area is not well
ventilated.
5. DO NOT refuel while engine is running. Allow engine
to cool for ve minutes before refueling. Store fuel in
approved safety containers.
6. DO NOT remove fuel tank cap while engine is
running.
7. DO NOT operate engine if gasoline is spilled. Move
machine away from the spill and avoid engine ignition
until gasoline has evaporated.
8. DO NOT smoke while lling fuel tank.
9. DO NOT choke carburetor to stop engine. Whenever
possible, gradually reduce engine speed before
stopping.
10. DO NOT run engine above rated speeds. This may
result in injury.
11. DO NOT tamper with governor springs, governor
links or other parts which may increase the governed
speed.
12. DO NOT tamper with the engine as set by the original
equipment manufacturer.
13. DO NOT check for spark with spark plug or spark
plug wire removed.
14. DO NOT crank engine with spark plug removed. If
engine is ooded, crank until engine starts.
15. DO NOT strike ywheel with a hard object or
metal tool as this may cause ywheel to shatter in
operation. Use proper tools to service engine.
16. DO NOT operate engine without a mufer. Inspect
periodically and replace, if necessary.
17. DO NOT operate engine with an accumulation of
grass, leaves, dirt or other combustible materials in
the mufer area.
18. DO NOT use this engine on any forest covered, brush
covered, or grass covered unimproved land unless a
spark arrester is installed on the mufer. The arrester
must be maintained in effective working order by
the operator. In the state of California, the above is
required by law (Section 4442 of the California Public
Resources Code). Other states may have similar
laws. Federal laws apply on federal land.
19. DO NOT touch hot mufer, engine body or cooling
ns. Contact may cause burns.
20. DO NOT run engine with air cleaner or air cleaner
cover removed.
Be sure to:
1. Remove the wire from the spark plug when servicing
the engine or equipment to prevent accidental
starting. Disconnect the (-) ground wire from the
battery terminal.
2. Keep engine cooling ns and governor parts free of
grass and other debris that can affect engine speed.
3. Examine mufer periodically to be sure it is
functioning effectively. A worn or leaking mufer
should be repaired or replaced as necessary.
4. Use fresh gasoline. Old fuel can clog carburetor and
cause leakage.
5. Check fuel lines and ttings frequently for cracks or
leaks. Replace if necessary.

Safety WXR545PL
Trailer Wood Splitter
Safety
14
2.14 Maintenance Safety
1. Follow good shop practices:
• Keep service area clean
and dry.
• Be sure electrical outlets
and tools are properly
grounded.
• Use adequate light for
the job at hand.
2. Never operate the machine or the towing vehicle in
a closed building. The exhaust fumes may cause
asphyxiation.
3. Before servicing or repairing, place the machine in a
Safe Condition. See page 10.
4. Allow the engine to cool before performing
maintenance. Engine components and oil may be hot
enough to cause injury.
5. Never work under equipment unless it is properly
supported.
6. When performing any service or maintenance work
always use personal protective equipment.
7. Where replacement parts are necessary, use only
OEM parts to restore your equipment to original
specications. The manufacturer is not responsible
for injuries or damages caused by use of unapproved
parts or accessories.
8. Inspect and tighten all bolts, nuts and screws. Check
that all electrical and fuel connections are properly
secured.
9. When completing a maintenance or service function,
make sure all safety shields and devices are installed
before placing splitter in service.
10. When cleaning any parts, do not use gasoline. Use a
cleanser designed for that purpose.
11. Always use proper tools in good condition. Make sure
you understand how to use them, before performing
any service work.

WXR545PL
Trailer Wood Splitter Safety
Safety
15
2.15 Sign-Off Form
Wallenstein follows the general Safety Standards
specied by the American Society of Agricultural and
Biological Engineers (ASABE). Anyone who is using
or maintaining the wood splitter must read and clearly
understand ALL Safety, Usage and Maintenance
information presented in this manual.
Do not use or allow anyone else to use this wood splitter
until such information has been reviewed. Annually review
this information before the season start-up.
Make these periodic reviews of SAFETY and
OPERATION a standard practice for all of your
equipment. We feel that an untrained operator is
unqualied to use this machine.
A sign-off sheet is provided for your record keeping to
show that all personnel working with the equipment have
read and understand the information in the Operator's
Manual and have been instructed in the proper operation
of the equipment.
Sign-off Form
Date Owner Employee

Safety Signs WXR545PL
Trailer Wood Splitter
Safety
16
3. Safety Signs
3.1 Safety Sign Locations
The types of safety signs and locations on the equipment
are shown in the illustrations that follow. Good safety
requires that you familiarize yourself with the various
safety signs, the type of warning and the area, or
particular function related to that area, that requires your
SAFETY AWARENESS.
Think SAFETY! Work SAFELY!
Fig. 2 – Safety Sign Locations
00367
Z94124
Z94123
4
1 2 3

WXR545PL
Trailer Wood Splitter Safety Signs
Safety
17
3.2 Safety Sign Explanations
1. Caution
Keep feet away from falling split wood.
Always wear steel toed foot wear while
machine is operating to avoid serious
personal injury.
2. Caution
Pinch point / crushing danger! Keep
your hands away from all moving
parts during and after split operation!
Never try to clear a jammed log with
your hands! Wait for all moving parts
to come to a complete stop before
loading or clearing obstructions.
3. Caution
Refer to the operator's manual.
Read and understand ALL safety
and operating instructions. Read and
understand ALL safety labels located
on the machine.
4. Caution
Personal Protective Equipment
(PPE) is required when operating this
machine. Failure to wear PPE can
result in personal injury
3.3 Replacing Damaged Safety
Signs
1. Keep safety signs clean and legible at all times.
2. Replace safety signs that are missing or have
become illegible.
3. Parts that were replaced with a safety decal on them
must also have the safety sign replaced.
4. Replacement safety signs are available from your
authorized Distributor or Dealer Parts Department or
the factory.
3.3.1 How to Install Safety Signs
Ambient temperature must be above 50 °F (10 °C) to
install decals.
1. Clean and dry the installation area.
2. Determine exact position before removing the backing
paper.
3. Peel back the corner of the backing paper.
4. Align the sign over the specied area and carefully
press the small portion with the exposed sticky
backing in place.
5. Slowly peel back the remaining paper and carefully
smooth the remaining portion of the sign in place.
6. Small air pockets can be pierced with a pin and
smoothed out using the piece of sign backing paper.

Familiarization WXR545PL
Trailer Wood Splitter
18
4. Familiarization
4.1 To the New Operator
It is the responsibility of the owner or operator to read
this manual and to train all other operators before
they start working with the machine. Follow all safety
instructions exactly.
By following recommended procedures, a safe
working environment is provided for the operator,
bystanders and the area around the work site.
Untrained operators are not qualied to use the
machine.
Many features incorporated into this machine are the
result of suggestions made by customers like you. Read
this manual carefully to learn how to use the machine
safely and provide maximum operating efciency. By
following the instructions in conjunction with a good
maintenance program, your wood splitter can provide
many years of trouble-free service.
IMPORTANT! Make sure all operators understand
how to put the wood splitter in a Safe Condition
before working with this machine. See Safe
Condition page 10.
4.1.1 Training
Each operator must be trained in the proper set-up and
operating procedures before using the machine.
1. Move the unit to a large open area to allow the
operator to become familiar with control functions and
machine response.
2. Do not allow untrained operators to use the machine.
They can endanger themselves and others, or
damage property and the machine.
4.1.2 Job Site Familiarization
It is the responsibility of the operator to be thoroughly
familiar with the work site prior to starting.
1. Check for close or cramped work space. Be sure
there is sufcient space and clearance for the
machine to operate.
2. Organize the working area to minimize movement.
3. Position the machine so prevailing winds blow engine
exhaust fumes away from operator's station.

WXR545PL
Trailer Wood Splitter Familiarization
19
4.2 Machine Components
Fig. 3 – WXR545PL Wood Splitter Components
1. Tilting Splitter Bed
2. Sliding Wedge
3. Splitter Control Handle
4. Splitter Bed Spring Latch
5. Hydraulic Cylinder
6. Honda GX200 Engine
7. Product Manual Storage Tube
8. Crank Jack Stand
9. Trailer Tongue
10. Safety Chains
11. Engine Guard
12. Hydraulic Oil Reservoir
13. 4.80-8 LRB SportTrail Tire
14. Mud Flaps
15. Width Guides
16. Stop, Tail, Turn Signal Lights
17. Rear Jack Stand
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
00182

Controls WXR545PL
Trailer Wood Splitter
20
5. Controls
IMPORTANT! Before starting work with the wood
splitter, become familiar with the location and
function of all controls.
5.1 Engine Controls
Refer to the engine manual that came with this product for
further explanation on engine controls.
00189
2
3
1
5
4
Fig. 4 – Engine Controls
1. Throttle Lever
2. Ignition Switch
3. Oil Level Check
4. Oil drain Plug
5. Starting Rope
6. Fuel Valve Lever
7. Choke Lever
5.1.1 Ignition Switch
This rotary switch controls the ignition system.
• The engine operates in the ON position. Before
starting the engine, turn the switch to ON.
• Turn it counter-clockwise to OFF to stop the
engine.
00187
Fig. 5 – Ignition Switch
5.1.2 Choke Lever
The choke lever opens and closes the choke valve in the
carburetor.
• Place the choke lever in the CLOSED position (3)
when starting a cold engine.
• Move the choke lever to the OPEN position (2)
after the engine starts. When restarting a warm
engine, leave the lever in the OPEN position.
00188
1
2
3
Fig. 6 – Choke Lever
1. Choke Lever
2. Choke Open Position
3. Choke Closed Position
5.1.3 Fuel Shut-off Valve
The engine is equipped with a valve between the fuel tank
and the carburetor.
• Slide the fuel valve lever toward the block (2) to
turn fuel ON, and away (3) to turn OFF.
• Turn the fuel OFF when not in use or when
transporting.
00190
2
1
3
Fig. 7 – Fuel Valve Lever
1. Fuel Shut-off Valve Lever
2. ON Position
3. OFF Position