Wallenstein WXR545PL User manual

OPERATOR'S MANUAL
Trailer Wood Splitter
WXR
545PL
Part Number: Z97127_OM-WXR545PL_May-2019_En
Rev May-2019

Introduction WXR545PL
Trailer Wood Splitter
2
1. Introduction
1.1 Foreword
Congratulations on choosing a Wallenstein Trailer Wood
Splitter!
This high-quality machine is designed and manufactured
to meet the needs of an efcient wood splitting operation.
The 22-ton WXR Series wood splitters feature Wallenstein
2x2-Speed Firebolt Technology. Splitting cycle time is
reduced using a high-volume, two-stage hydraulic pump
and a regenerative control valve. The valve provides two
cylinder extend speeds that provide either high speed or
high power.
This manual covers the WXR545PL trailer wood splitter.
The WXR545PL features horizontal, 20° angled, and
vertical splitting.
Keep this manual handy for reference and to pass
on to new operators or owners. Call your Wallenstein
dealer, distributor or the factory if you need assistance,
information or additional copies of the manuals.
Review all safety, operation and maintenance
information contained in this manual.
WARNING!
Do not attempt to start or operate the machine
without thoroughly reviewing this manual for
safe and proper operation.
Keep this manual with the machine at all times.
W034

WXR545PL
Trailer Wood Splitter Introduction
3
Table of Contents
1. Introduction............................................................2
1.1 Foreword .........................................................2
1.2 Delivery Inspection Report ..............................4
1.3 Serial Number Location ...................................5
1.4 Warranty ..........................................................6
1.5 Decal Information ............................................7
2. Safety......................................................................8
2.1 Safety Alert Symbol .........................................8
2.2 Signal Words ...................................................8
2.3 Why is SAFETY important? .............................9
2.4 Safety Rules ....................................................9
2.5 Equipment Safety Guidelines ........................10
2.6 Safety Training ..............................................10
2.7 Be Prepared ..................................................10
2.8 Operating Safety ............................................11
2.9 Transport Safety ............................................11
2.10 Refueling Safety ............................................12
2.11 Tire Safety .....................................................12
2.12 Hydraulic Safety ............................................12
2.13 Gas Engine Safety .........................................13
2.14 Maintenance Safety .......................................14
2.15 Sign-Off Form ................................................15
3. Safety Signs .........................................................16
3.1 Safety Sign Locations ....................................16
3.2 Safety Sign Explanations ...............................17
3.3 Replacing Damaged Safety Signs .................17
4. Familiarization......................................................18
4.1 To the New Operator .....................................18
4.2 Machine Components ....................................19
5. Controls ...............................................................20
5.1 Engine Controls .............................................20
5.2 Hydraulic Controls .........................................21
5.3 Tilting Splitter Bed .........................................22
6. Splitter Operation ................................................22
6.1 Before Starting the Engine ............................22
6.2 Pre-operation Checklist .................................23
6.3 Machine Break-In ..........................................23
6.4 Engine Oil Level Check .................................24
6.5 Hydraulic Oil Level Check .............................24
6.6 Fuel Level Check ...........................................25
6.7 Engine Air Cleaner ........................................25
6.8 Machine Set-up .............................................26
6.9 Starting the Engine ........................................27
6.10 Stopping Procedure .......................................28
6.11 Stopping in an Emergency ............................28
6.12 Log Placement ...............................................28
6.13 Operating Hints ..............................................29
7. Transporting.........................................................30
7.1 Prepare for Transport ....................................30
7.2 Connecting a Tow Vehicle .............................31
8. Storing the Wood Splitter ...................................31
8.1 Removing from Storage .................................31
9. Service and Maintenance....................................32
9.1 Fluids and Lubricants ....................................32
9.2 Maintenance Schedule ..................................32
9.3 Grease Points ................................................33
9.4 Hydraulic Oil – Changing ...............................34
9.5 Hydraulic Oil Filter – Changing ......................34
9.6 Engine Air Cleaner ........................................35
9.7 Electrical System – General ..........................35
10. Troubleshooting.................................................36
11. Specications.....................................................37
11.1 Machine Specications ..................................37
11.2 Common Bolt Torque Values ........................38
11.3 Hydraulic Fitting Torque ................................39
11.4 Wheel Lug Torque .........................................39
12. Alphabetical Index .............................................40

Introduction WXR545PL
Trailer Wood Splitter
4
WALLENSTEIN
WXR545PL Trailer Wood Splitter
Pre-delivery Inspection
Inspect for damage from shipping. Immediately contact the
shipping company if damage is found.
Trailer Wood Splitter
Hydraulic Valve Control Function
Hydraulic Cylinder Function
Hydraulic Reservoir level
Engine Oil Level
Horizontal / Vertical Pivot Moves Freely (as equipped)
Front and Rear Support Stands Move freely
All fasteners are Tight
Lubricate all Pivot Points (as equipped)
Check that all Hydraulic Connections are tight
Review Operating and Safety Instructions
Safety Checks
All Safety Decals Installed
Guards and Shields Installed and Secured
Check Function of Brake and Signal Lighting
Supports Function Correctly
Safety Chain on Hitch
Retainer Installed Through Ball Hitch
Review Operating and Safety Instructions
_________________________________________
Customer’s Name
_________________________________________
Contact Name
_________________________________________
Dealer Name
(_________)_______________________________
Phone Number
_________________________________________
Serial Number
__________ /__________ /__________
Delivery Date
I have thoroughly instructed the buyer on the equip-
ment care, adjustments, safe operation and applicable
warranty policy and reviewed the manual.
_________________________________________
Dealer’s Rep. Signature
__________ /__________ /__________
Date
The product manuals have been received by me and
I have been thoroughly instructed as to care, adjust-
ments, safe operation and applicable warranty policy.
_________________________________________
Owner's Signature
__________ /__________ /__________
Date
1.2 Delivery Inspection Report
To activate warranty, register your product online at
http://www.wallensteinequipment.com

WXR545PL
Trailer Wood Splitter Introduction
5
1.3 Serial Number Location
Always provide the model and serial number of your
Wallenstein product when ordering parts, or requesting
service or other information. The product information plate
location is shown in the illustration.
For future convenience, record the product Model and
Serial Number in the spaces provided below.
Record Product Information Here
Model:
Serial Number:
00180
Model and Serial
Number Location
Fig. 1 – Product Information Plate Location (typical for all models)
WXR545PL

Introduction WXR545PL
Trailer Wood Splitter
6
1.4 Warranty
rev. Nov-2018
LIMITED WARRANTY
Wallenstein products are warranted to be free of defects in materials and
workmanship under normal use and service, for a period of
Five Years for Consumer Use
Two Years for Commercial/Rental Use
from the date of purchase, when operated and maintained in accordance with the operating
and maintenance instructions supplied with the unit. Warranty is limited to the repair of the
product and/or replacement of parts.
This warranty is extended only to the original purchaser and is not transferable.
Repairs must be done by an authorized dealer. Products will be returned to the dealer at the
customer’s expense. Include the original purchase receipt with any claim.
This warranty does not cover the following:
1) Normal maintenance or adjustments
2) Normal replacement of wearable and service parts
3) Consequential damage, indirect damage, or loss of profits
4) Damages resulting from:
•Misuse, negligence, accident, theft or fire
•Use of improper or insufficient fuel, fluids or lubricants
•Use of parts or aftermarket accessories other than genuine Wallenstein parts
•Modifications, alteration, tampering or improper repair performed by parties other
than an authorized dealer
•Any device or accessories installed by parties other than an authorized dealer
5) Engines. Engines are covered by the manufacturer of the engine for the warranty period
they specify. For the details of your engine warranty, see your engine owner’s manual.
Information about engine warranty and service is also available in the FAQ section at
www.wallensteinequipment.com

WXR545PL
Trailer Wood Splitter Introduction
7
1.5 Decal Information
When getting familiar with the Wallenstein product, notice
that there are numerous decals located on the machine.
There are different types of decals for safety, information,
and product identication. The following section explains
what they are for and how to read them.
Safety Decals are pictorial with a yellow background and
generally two panel. The top panel shows the safety alert
(the potential hazard) and the bottom panel shows the
message (how to avoid the hazard).
Z94207
Safety
alert
Message
Safety Notice Decals are pictorial with a blue
background and generally rectangular with single or
multiple symbols. This decal informs what Personal
Protective Equipment is required for safe operation.
Informative Decals are generally pictorial with a white
background and can vary in the number of panels.
This type of decal explains how a control works or offer
operational information.
Product Decals indicate machine model and serial
number, and other important information.
Maintenance Decals have a green background and can
vary to the number of panels. This decal shows a type
maintenance required and frequency interval.
See the section on safety signs for safety decal
denitions. For a complete illustration of decals and decal
locations, download the parts manual for your model
product at www.wallensteinequipment.com.

Safety WXR545PL
Trailer Wood Splitter
Safety
8
2. Safety
2.1 Safety Alert Symbol
This Safety Alert Symbol means:
ATTENTION! BE ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert Symbol identies important safety
messages on the Wallenstein wood splitter and in
the manual. When you see this symbol, be alert to
the possibility of personal injury or death. Follow the
instructions in the safety message.
2.2 Signal Words
The signal words DANGER, WARNING and CAUTION
determine the seriousness level of the warning messages
in this manual. The appropriate signal word for each
message in this manual has been selected using the
following guidelines:
DANGER –
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury. This signal
word is to be limited to the most extreme situations
typically for machine components which, for functional
purposes, cannot be guarded.
WARNING –
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe
practices.
CAUTION –
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
IMPORTANT – To avoid confusing equipment
protection with personal safety messages, a signal word
IMPORTANT indicates a situation that if not avoided,
could result in damage to the machine.
NOTE: (plus text) – indicates an additional
explanation for an element of information.

WXR545PL
Trailer Wood Splitter Safety
Safety
9
2.3 Why is SAFETY important?
Three Big Reasons:
• Accidents Disable and Kill
• Accidents Cost
• Accidents Can Be Avoided
The policy of EMB Manufacturing Inc. is to produce
products that are safe and reliable. However, even when
using well-engineered equipment, there is always an
element of risk. To minimize the risks and promote safety
at all times, this section of the operator’s manual details a
number of safety rules that must always be followed and
obeyed.
YOU are responsible for the SAFE operation and
maintenance of your Wallenstein Trailer Wood Splitter.
YOU must ensure that you and anyone else who is going
to use, maintain or work around the wood splitter be
familiar with the operating and maintenance procedures
and related safety information contained in this manual.
This manual provides good safety practices that should
be followed while using the wood splitter.
Remember, YOU are the key to safety. Good safety
practices not only protect you but also the people
around you. Make these practices a working part of
your safety program. Be certain that EVERYONE using
this equipment is familiar with the recommended use
and maintenance procedures and follows all the safety
precautions.
2.4 Safety Rules
• DO give operating instructions to operators or
employees before allowing them to operate the
machine, and REVIEW annually thereafter.
• DO read and understand ALL
Safety and Operating instructions
in the manual and follow them.
The most important safety device
on this equipment is a SAFE
operator.
• DO review safety related items annually with
all personnel who are operating the machine or
performing maintenance.
• DO wear appropriate Personal Protective
Equipment (PPE). The suggested equipment
includes but is not limited to the following:
-Hearing Protection
- Protective glasses, goggles or face shield
-Heavy work gloves
-Protective shoes with slip resistant soles
• DO have a rst-aid kit available
for use should the need arise and
know how to use it.
• DO read and understand all safety signs located
on the machine before operating, servicing,
adjusting, or cleaning.
• DO inspect and secure all guards before starting.
• DO check engine intake and exhaust. Make
sure they are clear of debris prior to starting the
machine.
• DO inspect and secure all guards before starting.
• DO have a re extinguisher available for
use should the need arise. Know how to
use it.
• DO think SAFETY! Work SAFELY!
• DO NOT touch hot engine parts, mufer cover,
hydraulic hoses, engine body, engine oil, and so on
during operation or if the engine was recently shut
off. Contact may cause burns.
• DO NOT expect a person who has not read and
understood all operation and safety instructions
to use the machine. An untrained operator is
not qualied and is exposed to possible serious
injury or death. It is the owner's responsibility
to make sure to the operator has familiarity and
understanding of the machine.
• DO NOT allow riders during transport.
• DO NOT risk injury or death by ignoring good
safety practices.

Safety WXR545PL
Trailer Wood Splitter
Safety
10
2.5 Equipment Safety Guidelines
Always place the machine in a Safe Condition before
performing any service work, maintenance procedures, or
storage preparation.
SAFE CONDITION
• Shut off engine.
• Make sure all moving parts have stopped.
• Disconnect battery ground (-) cable.
• Block or chock wheels.
1. Never use equipment with safety shields removed.
Keep all shields in place. If shield removal becomes
necessary for repairs, reinstall the shield prior to use.
2. Replace any safety sign or instruction sign that is not
readable or is missing. Location of safety signs is
indicated in this manual.
3. Do not allow anyone other than a responsible,
properly trained and physically able person to operate
this machine. This equipment is dangerous to children
and persons unfamiliar with its operation.
4. Do not modify the equipment in any way.
Unauthorized modication may result in serious injury
or death and may impair the function and life of the
equipment.
5. Never exceed the limits of the machine. If its ability to
do the job or to do it safely is in question—
STOP IMMEDIATELY!
2.6 Safety Training
1. The best safety feature is an
informed, careful operator—we
ask you be that kind of operator.
It is the operator's responsibility
to read, understand and follow
ALL safety and operation
instructions in the manual.
2. Train all new personnel and review instruc tions
frequently with existing workers. Only properly
trained and physically able operators should use
this equipment. A person who has not read and
understood all operation and safety instructions
is not qualied to use the machine. Untrained
operators expose themselves and bystanders to
possible serious injury or death. If elderly people are
assisting with the work, their physical limitations need
to be recognized and accommodated.
3. Learn the controls and how to stop the machine
quickly in an emergency.
4. If this machine is loaned or rented, it is the machine
owner's responsibility to make certain that every
operator:
• Reads and understands the owner's manual
• Is instructed in safe and proper use of the
equipment
• Understands and knows how to perform the
Safe Condition procedure
2.7 Be Prepared
1. Determine where the split wood is going to be piled
ahead of time. Make sure it does not interfere with
safe loading of wood into the splitter.
2. Precut logs so wood is ready to load into the splitter.
Do not run a chainsaw and the splitter at the same
time.
3. Determine a safe work area location:
• Area must be clear of stones, branches or
hidden obstacles that might cause a tripping,
hooking or snagging hazard.
• Ground should be rm and level.
4. Operate only in daylight or good articial light.
5. Make sure machine is properly adjusted and in good
operating condition.
6. Store fuel well away from the wood pile.
7. Perform the Pre-operation Checklist procedure
before starting work (see Pre-operation Checklist on
page 34).
8. Do not operate on hillsides or when working area is
cluttered, wet, muddy or icy to prevent slipping and
tripping. Operate only on level ground.
9. Position machine so prevailing winds blow engine
exhaust fumes away from operator's station.
10. Do not operate machine inside a closed building to
prevent asphyxiation from engine exhaust.
11. Stop engine when leaving the machine unattended.