Wallgate CWC-80 series User manual

Product Manual
Solid Surface WC Pans
CWC-80 & CWC-280 series
CWC-150 & CWC-250 series
CWC-170 & CWC-270 series
CWC-155 & CWC-255 series

Revision 12
2
Product Manual Solid Surface WC Pans
AS 1172
Certificate No 23109

Revision 12
3
Product Manual Solid Surface WC Pans
Table of Contents
1. Disclaimer.................................................................................................................4
2. Conventions..............................................................................................................5
2.1.Warning.....................................................................................................................5
2.2.Note ..........................................................................................................................5
2.3.Numbered procedures ..............................................................................................5
2.4.Bullet lists..................................................................................................................5
2.5.Menu items ...............................................................................................................5
3. Glossary....................................................................................................................6
4. Overview...................................................................................................................7
5. Installation and Commissioning ................................................................................8
5.1.Package Contents.....................................................................................................8
5.2.Site Preparation........................................................................................................8
5.2.1. Mounting Guidelines...........................................................................................8
5.3.Preparing & fitting the Water Closet..........................................................................9
5.4.Commissioning for use............................................................................................11
5.5.Technical Specifications..........................................................................................12
6. User and Maintenance Instructions.........................................................................13
6.1.Operation................................................................................................................13
6.2.Maintenance ...........................................................................................................13
7. Related Documentation...........................................................................................14

Revision 12
4
Product Manual Solid Surface WC Pans
1. Disclaimer
Every effort has been made to supply information within this manual which is correct.
Wallgate Limited will not be liable for any damage or loss that arises if the person
installing, operating or maintaining the unit has not read or not complied with the
manual
In any event, and without prejudice to any warranties in Wallgate Limited’s terms and
conditions of sale, Wallgate Limited’s liability for all damages and losses (including
negligence) shall not in any circumstances exceed the amount paid by the customer
for the unit.
Wallgate reserves the right to alter, update or improve its product specification at any
time without prior notice. This manual is specific to the product that it has been
supplied with at the date of supply.
Without prejudice to any warranties in Wallgate Limited’s terms and conditions of
sale, any warranty will be invalidated if the equipment is installed or serviced by
unqualified personnel.
No part of this publication and the information contained may be reproduced,
transmitted, stored in a retrieval system, used or disclosed wholly or partly without
prior written permission from Wallgate Limited.
For full warranty details please see Wallgate Limited Terms and Conditions.
Please ensure this manual is passed to the end user. The manual forms an integral
part of the product and should be kept for its working life. Additional copies of this
and other supporting documents are available by contacting Wallgate Ltd or by
visiting www.wallgate.com

Revision 12
5
Product Manual Solid Surface WC Pans
2. Conventions
Certain conventions are used in this manual to make it easier to read and
understand. They are given in the sections below.
2.1. Warning
A warning with white text on a red background is used to give information about
hazards that can cause injury or death. Read and understand these warnings before
you install and commission the CWC water closet. Failure to heed these warnings
can have serious consequences.
WARNING! This is a warning!
2.2. Note
A note with black text on a yellow background is used to draw your attention to
important
and useful information.
NOTE: This is a note.
2.3. Numbered procedures
Steps in procedures are numbered, starting from 1.
1. This is step 1.
2. This is step 2 etc.
2.4 Bullet lists
2.4. Bullet lists
•A bullet list is used to give information that is not sequential.
2.5. Menu items
Menu items, submenu items and settings, where available, are given in bold.

Revision 12
6
Product Manual Solid Surface WC Pans
3. Glossary
The glossary lists all words, abbreviations and technical terminology used in this
manual, along with a short description of these terms.
Term
Description
Anti-Ligature
Recently we have become aware that there is some
inconsistency in the market as to the exact meaning of
"anti-ligature". Where we use this phrase regarding our
products it means that we have designed and tested the
product in order to reduce any risk of that product being
used as a ligature attachment point.
Flushing device
Cistern flushing device
Direct flushing device
A flushing device distributes water to the flush inlet of the
Water Closet to flush the pan. Such devices include
cisterns with integral flush & fill valves.
Cistern types include options for electrical & pneumatic
operation of the flush valve.
Direct flush valves that are connected directly to a
dedicated water supply that has the required pressure &
flow performance to suit the application. (These devices
are not suitable for domestic & some commercial
installations).
Piezo-electric Touch
button
A piezo-electric touch button converts the force applied
to the face of the pushbutton into an electrical signal.
Piezoelectric pushbuttons are used on related optional
flush devices for the CWC water closets to activate the
flush cycle.
IR Sensor
The infrared (IR) sensor detects infrared radiation from
your hand, this creates an electrical signal. IR sensors
are used are used on related optional flush devices for
the CWC water closets to activate the flush cycle.
Operate the sensor switch by holding your hand within
50mm of the sensor.
Control unit
An electronic unit with inputs & outputs & requires an
electrical supply for operation (i.e. 230VAC 50Hz). Inputs
allow for connection of piezo touch buttons or IR sensors
for user operation of the product. Outputs provide 12VDc
to operate water solenoid valves to control the water flow
ON/OFF. Inputs & outputs provide control to basin,
shower & WC flush.

Revision 12
7
Product Manual Solid Surface WC Pans
4. Overview
The CWC model water closets are a range of molded product in solid surface
material.
The CWC range includes models of which some are listed below, the range is not
limited to the list as there are numerous variants and new models may also be added
from time to time.
CWC-80 / 280*
Back to wall WC pan with M6 fixing points for hinged seat option.
CWC-80-ST / 280-ST*
Back to wall WC pan with fixed solid surface seat.
CWC-81 / 281*
Back to wall WC pan (455mm height) for use with hinged seat for
disabled users.
CWC-81-EXT / 281-EXT*
Back to wall WC pan (455mm height) for use with hinged seat &
supplied with rear extension to project pan out from wall, for
disabled users.
CWC-88 / 288*
Back to wall WC pan with M6 fixing points for hinged seat option &
with fixed extension shroud to accommodate soil connectors exiting
through floor.
CWC-150 / 250*
Back to wall WC pan.
CWC-150-AST / 250-AST*
Back to wall WC pan with fixed solid surface anti-ligature seat.
CWC-151 / 251*
Back to wall WC pan (455mm height) for disabled users (seat
fixings optional).
CWC-151-EXT / 251-EXT*
Back to wall WC pan (455mm height) for use with hinged seat &
supplied with rear extension to project pan out from wall, for
disabled users.
CWC-155
Back to wall WC pan with M6 fixing points for hinged seat option &
with fixed extension shroud to accommodate soil connectors exiting
through floor.
CWC-170L / 270L*
Back to wall corner fit pan left hand orientation.
CWC-170R / 270R*
Back to wall corner fit pan right hand orientation.
*Models variant of 200 series (i.e. 280) have lower height outlet spigot.
For model identification refer to individual model drawing supplied separately &
available from the Wallgate website.

Revision 12
8
Product Manual Solid Surface WC Pans
5. Installation and Commissioning
5.1. Package Contents
Before you begin the installation, make sure that you have the following items:
✓1 Product manual
✓1 CWC Water closet
✓1 or 2 Wall fixing kits (Quantity of kits included varies by CWC model type).
Each wall fixing kit includes:
M10 Wall Fixing studs with nuts & washers (x 2 or 4 or 5)
Wall clamp bracket (x1 or 2).
CWC models with a separate extension or fixed shroud (i.e. CWC-81-EXT, CWC-
155) are provided with M10 Wall fixing studs of a longer length usually 500mm.
NOTE: An electronic control unit & flushing device (i.e. Cistern & flush valve)
with cables are supplied separately as an option. Various control options are
available, contact the Wallgate sales desk for more information.
5.2. Site Preparation
5.2.1. Mounting Guidelines
•The CWC is a back to wall type pan for installations with a concealed but
accessible flushing device.
•The CWC is suitable for various types of flushing device that Wallgate can
provide & have been tested, to ensure compliance & compatibility with the WC
pans. The flushing device is to provide a max full flush volume of 6 litres. If a dual
flush is required, then the reduced flush volume is to be 4 litres max. Where the
flushing device is a cistern with flush valve, then the cistern should be a low level
mounted type. Refer to section 6 for additional technical information. The WC
pans are not compatible for use with close coupled cisterns.
•Suitable cisterns & alternative operating push buttons, sensors & flush valves are
available from Wallgate.
•An electrical supply of 230V 50Hz with a 2 Amp rating is required for the optional
electronic control units.

Revision 12
9
Product Manual Solid Surface WC Pans
•A 110mm Ø soil pipe should be provided for connection to the CWC. The soil pipe
can be connected to the tail on the CWC using a suitable connector such as
those made by McAlpine which Wallgate can supply as an optional extra.
•A mains cold water supply should be provided and terminated with a suitable
isolating tap for connection to the flushing device. Refer to the product
instructions of the flushing device for details of connection sizes and water supply
ratings for pressure & flow.
•Apertures or holes are required in the wall for the flush pipe & the wall fixing bolts
to the WC pan. Details of their position are shown on the relevant drawing
provided with the pan model type.
NOTE: A 1:1 scale template for drilling the holes is available on request.
5.3. Preparing & fitting the Water Closet
WARNING! The CWC Water Closets weigh more than 25Kg so a two-man lift is
recommended. Always use safe lifting procedures when lifting heavy loads.
For large installations of several water closets, an optional lifting hook is
available from Wallgate.
WARNING! To maintain the anti-ligature & anti-vandal properties of this
product it must be installed in line with the following points.
1. Ensure product fixings are correctly fitted as detailed in the following
instructions.
2. Ensure all fixings are tightened to the recommended torque as detailed in
the following instructions.
3. Seal the edges of the product to the wall using anti-pick hard set mastic,
examples of recommended types are:
Arbokol 1025, manufactured by Adshead Ratcliffe & Co Ltd (www.arbo.co.uk).
Sikadur 33 manufactured by SIKA Ltd (www.sika.co.uk)
1. Remove the CWC from its packaging and place carefully onto a protective sheet
on the floor such as cardboard to avoid damage to the base edges. Under no
circumstances should the CWC be knocked or dropped when placing onto the
floor as damage to the bottom rim edges may result.

Revision 12
10
Product Manual Solid Surface WC Pans
2. The CWC models that include a separate rear extension (i.e.; CWC-81-EXT) that
is clamped between the WC pan & the wall, are provided with longer length wall
fixing threaded M10 studs.
3. The CWC models that include a fixed rear shroud (i.e. CWC-155) are fitted with 4
x M10 bolts (inside the rear shroud section) fastened into the rear of the WC pan;
there are two upper and two lower bolts. The two lower bolts need to be removed
(viewed with the WC pan standing the correct way up) to fit the lower wall fixing
studs.
4. Fit the wall fixings (M10 studs) into the threaded inserts on the back of the WC
pan.
5. If model of pan or pan extension has floor fixings, position the pan & extension
into place against the wall and mark the position of the floor fixing holes. Remove
the pan and then drill the floor to fit the Rawl plugs supplied with the fixing kit.
NOTE: Do not drill into the floor through the holes in the WC pan or extension
as there is a risk that it may result in damage to the products.
6. Fit the flush pipe seal provided with the flushing device into the top hole on the
back of the WC pan.
7. Locate the CWC outlet spigot into the soil pipe connector and position the WC
into place (with the extension if applicable).
8. Assemble the wall bracket nuts and washers onto the M10 wall studs. Check that
the back of the wc pan has fitted to the wall without any gaps due to an uneven
wall finish prior to tightening each fixing to a torque of 17Nm. Gradually tighten all
fixing nuts evenly in a rotational method so each one gradually tightens to the
stated torque.
NOTE: The wall fixing threaded studs can be cut down in length if required
should they protrude through the wall excessively.
9. Tighten the floor fixings (if used) ensuring that they are not overtightened as that
may result in damage to the pan, the recommended max torque is 6Nm. It is vital
that the floor surface is level as an uneven floor surface may also result in
damage to the pan when the fixings are tightened. Fit the floor fixing screw
covers.
WARNING! Fitting the water closet to an uneven floor surface or overtightening
the floor fixings may result in damage to the product.
10.Apply an anti-pick, hard set mastic, such as Arbokol 1025 or Sikadur 33 around
the back and bottom edges of the pan (& extension if appropriate) to seal it to the
wall & floor.

Revision 12
11
Product Manual Solid Surface WC Pans
11.Install the flushing device in accordance with the instructions provided with it.
Note that for a cistern type device it must be mounted at the correct height to its
base from floor level as shown on the installation drawing provided to ensure the
flush performance is not impaired.
12.An external overflow pipe for a cistern type flushing device may be required if the
flush valve type being used does not provide internal overflow into the WC pan.
13.Hinged type WC seats can be fitted to the appropriate model WC pan that
provides for seat fixing points (i.e.; CWC-80, CWC-81, CWC-151-SF). Fitting the
seat must be done in accordance with the instructions provided with the WC seat.
5.4. Commissioning for use
To commission the CWC Water Closet:
1. Turn ON the water supply & check all around for leaks on the flushing
device & the pan water inlet & outlet connectors.
2. Depending upon which type of flushing device has been fitted; you will
need to refer to the instructions provided with it to ensure it is set correctly
to give the correct operation & performance.
3. Operate the flush and check that the toilet flush’s satisfactorily.
4. Check again for any leaks as detailed in (a) above.
5. Ensure that on completion these instructions & those for the flushing
device & associated controls are passed onto the customer.

Revision 12
12
Product Manual Solid Surface WC Pans
5.5. Technical Specifications
Weight
50 - 70Kg (Dependent on CWC model).
Dimensions
Refer to CWC model drawing supplied separate to these
instructions.
Water Supply
Refer to the applicable product manual for the WC flush device.
Soil pipe connection
105/108mm external diameter male spigot.
Flush pipe inlet
55mm internal diameter female for 1.5” size pipe & pipe seal. (as
supplied with flushing device).
Flushing device flow
requirements
Cistern flush: 1.85 –2 Litres per second.
Direct flush: 1.5 Litres per second (nominally).
Refer to flushing device product information for full details.
Optional Control Unit Specifications
Power supply
230V AC 50/60Hz 2 Amp single phase
USA / CANADA:
120V AC 2Amp, 60Hz for models WDCA100 and WDCA200.
Power rating
Maximum power rating 60 W
Weight
1.0 Kg
Dimensions
200mm (W) x 150mm (H) x 80mm (D)
Enclosure IP Rating
IP53
Regulatory
compliance
Complies with RoHS, LVD 2006/95/EC and EMC 2004/108/EC
directives.

Revision 12
13
Product Manual Solid Surface WC Pans
6. User and Maintenance Instructions
6.1. Operation
The CWC can be used in conjunction with various types of flushing devices and/or
controls. Refer to the instructions provided with those products for full details
regarding operation & set up.
6.2. Maintenance
The CWC is manufactured from a cast solid surface composite that is very durable. A
planned on-going care & maintenance routine will ensure that the product will last for
many years.
Refer to the “Care & Maintenance Instructions Leaflet” available from Wallgate
(www.wallgate.com).
Further advice on this & other Wallgate products may be obtained by contacting the
“Wallgate Sales or Service Offices”.

Revision 12
14
Product Manual Solid Surface WC Pans
7. Related Documentation
The CWC can be used with any of the following control units & flushing devices,
product manuals & drawings listed below are available from the Wallgate website:
•WDC100 control unit.
For more information on this control unit, refer to the WDC100 product manual.
•WDC200 control unit.
For more information on this control unit, refer to the WDC200 product manual.
•WDC400 control unit.
For more information on this control unit, refer to the WDC400 product manual.
•CIST19-ELEC Cistern, electronic flush control.
For more information on this flushing device, refer to the CIST19-ELEC product
manual.
•CIST19-PNEU Cistern, pneumatic flush control.
For more information on this flushing device, refer to the CIST19-PNEU product
manual.
Drawings of CWC pan models & typical installation layout drawings:
•CWC-80, CWC-80-EXT, CWC-80ST, CWC-80ST-EXT
•CWC-81, CWC-81-EXT, CWC-81ST, CWC-81ST-EXT
•CWC-280, CWC-280-EXT, CWC-280ST, CWC-280ST-EXT
•CWC-281, CWC-281-EXT, CWC-281ST, CWC-281ST-EXT
•CWC-150, CWC-150-SF, CWC-150-AST
•CWC-151, CWC-151-SF, CWC-151-AST
•CWC-155, CWC-155-SF, CWC-155-AST
•CWC-156, CWC-156-SF, CWC-156-AST
•CWC-250, CWC-250-SF, CWC-250-AST
•CWC-251, CWC-251-SF, CWC-251-AST
•CWC-170L & CWC-170R & CWC-270L & CWC-270R
•INS-SCPK01-PB(CIST19-E), INS-SCPK02-PB(CIST19-E), INS-SCPK03(CIST19-E)-PB,
INS-SCPK04(CIST19-E)-PB
•INS-SCPK01-IR(CIST19-E), INS-SCPK02-IR(CIST19-E), INS-SCPK03-IR(CIST19-E),
INS-SCPK04-IR(CIST19-E)
•INS-CWC-80-CIST19-ELEC, INS-CWC-81-CIST19-ELEC
•INS-CWC-80-CIST19-PNEU, INS-CWC-81-CIST19-PNEU
•INS-CWC-150-CIST19-ELEC, INS-CWC-151-CIST19-ELEC
•INS-CWC-150-CIST19-PNEU, INS-CWC-151-CIST19-PNEU

Revision 12
15
Product Manual Solid Surface WC Pans
PAGE INTENTIONALLY LEFT BLANK

Revision 12
2
Wallgate Ltd.
Crow Lane, Wilton,
Salisbury, Wiltshire,
SP2 0HB, England
tel: [phone]
fax: [phone]
email: [e-mail]
web: www.wallgate.com