JABSCO 37010 Series User manual

1
ELECTRIC TOILET BASE KIT
FEATURES
• HighCapacityMaceratorandBowlScavengerPump
• FlexibleImpellerFlushPump
• PermanentMagnetTypeMotor,FullyEnclosed,
withStainlessSteelShaft
• ComplieswithUSCG183.410andISO8846
MARINEforIgnitionProtection
• SimplePushButtonSwitchincluded
• AllCorrosionResistantMaterialsforMarineUse
SPECIFICATIONS
• 5/8"or3/4"Inlet,1"OutletBackFlowCheckValve
inDischarge
• 1"x1-1/2"HoseAdaptorincludedtoadaptto1-1/2"
wasteplumbing
• ThruFlowApprox.1-1/2Qts.per5Secondsof
Operation
VARIATIONS
MODELNO. DESCRIPTION
37010-0092* ToiletConversion,12VoltEMC
37010-0097* ToiletConversion,24VoltEMC
*This model is Marked and complies with EN50081-1 for
suppression of electro-magnetic interference.
APPLICATION
TheJabscoelectrictoiletmaybeinstalledaboveorbelow
thewaterline.Flushpumpisself-primingwithaverticallift
up to 4 feet; discharge macerator pump can operate
againstaverticalheadupto4feet.
The37010seriescanbeusedtoconverttheRaritanPH
orCompact,Wilcox-Crittenden“HeadMate”,GrocoHC,
Brydon No. 9127, 9128, or No. 59128 and virtually any
other model marine toilet using the “standard” bowl
configuration with a 3-3/4" diameter bolt circle, 4 hole
patterninthebase.Checkthedimensionaldrawingtobe
surethebowlwillfittheflangedimensionsasshown.
The37010seriesincludesthecompletemotorizedbase
assembly,bowlgasket,fourboltsandwashersforbowl,
two5/8"to3/4"pumpportadaptors,3/4"whitehose,1"
to1-1/2"dischargeportadaptor,andmomentarycontrol
switch.
ASSEMBLY
1. Overallheightafterconversionmayincreaseupto1"
onsomemodels,checktobesureadequatespaceis
availableiflocatedunderseatsorbunks.
2. Screw 6mm machine screws with starlock washer
under each head into nuts positioned in the hex
recessonthetopofthebasetoformbowlattachment
studs(seeexplodedview).
3. Removecompletemanualbaseassemblyandmount
bowlonJabscomotorizedbase.NOTE:M6x50mm
longmachinescrewssuppliedaresuitableformost
bowls;howeversomebowlflangesareheavierand
longermachinescrewsmustbeused. Place plastic
washers against bowl flange, positioning base for
mostconvenienthoseconnectionarrangement.
4. Connect pump outlet to rear bowl connection with
3/4" hose. Install the hose clamp on the pump
dischargeportonly.
5. Positioncompletetoiletassemblyandfastensecurely
onflatsurface.Besurenottowarptoiletbasewhen
tighteningtoiletbasedown.
6. Connectexistinginlethosetopumpinletport.A5/8"
to 3/4" sleeve adaptor is included for fitting to
commonly used 3/4" inlet hose size. Make sure all
connectionsareairtightandfreeofsharpbendsor
restrictions.
7. Connect1"dischargehosetodischargeport(1-1/2"
hose when using 1-1/2" discharge adaptor) and
make suitable connection to holding tank or other
dischargesystem.Avoidsharpbendsorrestrictions.
8. For installation below the waterline, install a vented
loopintheintakehoseandpositionabout8"above
thewaterlineatallanglesofheelortrim.**Avented
loopshouldalsobeusedfordischargeifconnected
toathru-hullfitting.
9. For installations above water line, make a loop in
dischargelineabout8inchesabovebaseofbowlto
retainwaterinbowl.Someinstallationsmayneeda
check valve in the intake line to aid primeability of
flushwaterpump.
10. Ifthru-hullseacockscannotbeconvenientlyoperated
fromtoiletlocation,installsuitableshut-offvalvesfor
inletanddischargeconnections.
** In some installations when a vented loop is installed in the
intake hose, the flushing pump primeability and flow
characteristics are reduced and may adversely affect toilet
function. To restore pump performance, connect a solenoid
valve (Jabsco No. 37068-2000) to the vent air inlet to
interrupt the air supply during the flush cycle. Screw the 1/4”
brass connector onto the vented loop and wire the solenoid
in parallel with the toilet motor. See Diagram 1 for installation
and wiring illustration.
Model 37010-Series
Conversion Kits

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INSTALLATION INSTRUCTIONS
PLUMBING CONNECTIONS: Connectinlethoseusing
either5/8"or3/4"IDhose(asleeveisincludedtoadapt
pump inlet from 5/8" to 3/4"). Make sure all inlet
connections are airtight and free of sharp bends or
restrictions.
NOTICE:Thetoiletinletmustnotbeconnectedtoa
pressurized watersystem.
Connect 1" or 1-1/2" hose to discharge port (Adaptor
98023-0080 is included to convert discharge port to
1-1/2"IDhose),andmakesuitableconnectiontoholding
tank or other discharge system. Avoid sharp bends or
restrictions.
Ifthetoiletis,orcanbe,belowwaterlineatanynormal
(includingstatic)attitudeofvesselheeland/ortrim,a3/4"
VentedLoopFittingmustbeinstalledinthelengthofhose
connecting the flushing pump to the inlet seacock.The
Vented Loop Fitting must be positioned so it remains
slightly* above the waterline at all angles of heel and
trim.
*Recommended minimum height above waterline is 8".
Forabovewaterlineinstallations,acheckvalvemayhave
tobeinstalledintheflushwaterintakelinetoensurerapid
pumppriming.Toretainwaterinbowl,makealoopinthe
dischargelineabout8inchesabovebaseofbowl.
Do not connect the toilet to the vessels
portablewaterforitssourceofsupply.Todosocanresult
incontaminationofportablewatersupply.Iffreshwateris
preferredforflushing,provideaseparatefreshwatertank
tosupplywatertothetoiletonly.
DO NOT CONNECT INLET HOSE TO A PRESSURIZED
PORTION OF THE WATER SYSTEM.
ELECTRICAL CONNECTIONS: Selectalocationforthe
switchandinstructionplate,makingsurewireleadsfrom
both the toilet and power source can be routed to the
switch. Ensure the panel where installing switch is no
morethan1"thick.Drilla5/8"mountingholeandinstall
switchandinstructionplate.Usestrandedcopperwireof
the correct size (determined from the electrical
specificationschart)toconnectonesideoftheswitchto
thepositivepowersource.
NOTICE:Correctwiresizeandsecurewireconnections
are very important. Undersized wire and unsecured or
corrodedwireconnectionswillcauseareductioninpump
performanceandpossiblepumpfailure.An appropriate
size fuse or equivalent circuit breaker (determined
from electrical specifications chart) must be installed
in the positive power lead within seven inches of the
power source or in the electrical power distribution
breaker/fuse panel.Connecttheothersideoftheswitch
to the orange (positive) motor lead. Connect the black
(negative)motorleadtothenegativesideofthebattery
orgroundedbussbar.
NOTICE: Correctmotorpolarity(orangetopositive,black
tonegative) is important. Reverse polarity can damage
motor and void warranty. Full voltage at the motor is
required to properly operate Jabsco Electric Toilet. The
toiletmust be wiredina circuit independent of allother
accessories.
OPERATING INSTRUCTIONS
Make sure inlet and outlet seacocks are all open; push
switchbuttontooperate.Operateuntilbowliscompletely
flushedanddischargepumphasscavengedwaterfrom
bottomofbowl.
The Jabsco electric marine toilet will provide years of
troublefreeserviceifproperlyused.Itwillhandlewaste
andtoilettissue.Itwillnothandlerags,sanitarynapkins
orhardsolidobjects.
Clean toilet with mild non-abrasive cleaners without
strongaromatics.Cleanershavinghighconcentrationsof
aromatics, such as pine cleaners and strongly scented
de-greaserconcentrates,cancausethepump'simpeller
toswellandpossiblybindup.
Ifbowldoesnotpumpoutandbeginstofill,partiallyclose
inletvalveuntilbowlisclearedandcompletelypumped
out. Then operate for a few seconds with both valves
open to clear entire toilet and discharge system. For
maximum safety, when toilet is not in use or vessel is
unattended, close both the inlet and discharge
seacocks.
Todrainforwinterlayup,closeinletvalveandoperatefor
afewsecondsuntilallwaterispumpedout.
DISASSEMBLY
DANGER
!
CAUTION
!
WARNING
!
WARNING Floodhazard.Closeinletandoutletseacockspriorto
disassembling toilet. Failure to do so can result in
floodingwhichcancauselossofpropertyandlife.
Disconnect pump inlet and discharge hoses. Remove
fourscrews,KeyNo.23,pulloutcompletemotor,pump
andmaceratorassembly.Removemaceratorhousingfrom
base.
Remove discharge port, Key No. 9, and inspect joker
valve.Unscrewchopperplatelocknut,KeyNo.12,by
turning counterclockwise, facing plate and remove
chopper. Prevent shaft from turning by inserting a
screwdriver in slot of shaft protruding from rear of
motor.Loosencentrifugalimpellersetscrewandslide
impelleroffmotorshaft.
Remove four flathead screws, Keys No. 17 & 18,
wearplate,KeyNo.21,shaftsealingsleeve,KeyNo.20,
ELECTRICAL SPECIFICATIONS
AMP FUSE WIRE SIZE PER FEET OF RUN*
VOLTAGE DRAW SIZE 0'-10' (0 M-3 M) 10'-15' (3 M-4,6 M) 15'-25' (4,6 M-7,6 M) 25'-40' (7,6 M-12,2 M) 40'-60' (12,2 M-18,3 M)
 12Vdc 16 25 #12(4mm2) #10(6mm2) #10(6mm2) #8(10mm2) #6(16mm2)
 24Vdc 8 15 #16(1.5mm2) #14(2.5mm2) #12(4mm2) #10(6mm2) #10(6mm2)
*Lengthofrunistotaldistancefrompowersourcetoproductandbacktoground.
CAUTION

3
gasket,KeyNo.24;thenslidepumpassemblyoffmotor
shaft. Replace all worn or damaged parts, clean
remainingparts.
REASSEMBLY INSTRUCTIONS
Presssealintobodywithlipfacingimpeller;becareful
nottococksealinbore.Installpumpbodyonmotorand
positiononregister; lubricateimpellerborewithpump
grease. Install impeller, gasket and wearplate. Make
sure gasket surfaces are clean and smooth. Tighten
wearplatescrews.Slideshaftsealingsleeveontoshaft
and seat in its bore in wearplate. Relocate centrifugal
impellerabout1/8”fromwearplateandsecurewithset
screw. Position macerator housing around centrifugal
impeller then put chopper plate on end of shaft and
securewithlocknut.InstallO-ring in O-ring groovein
wearplatesurface(alittlegreasewillhelpholdinplace).
Aligning key on top of macerator housing with slot in
base, slide macerator assembly into base. Secure
pumpassemblywiththefourscrews.
PARTS LIST
Key Description Qty. Part Number
1 Seat,LidandHingeSet 1 
 CompactToilet  29097-1000
 RegularToilet  29127-1000
1A HingeSet(1Pair) 1 
 CompactToilet  29098-1000
 RegularToilet  29098-2000
2 Bowl,CompactSize 1 29096-0000
 Bowl,RegularSize 1 29126-0000
3&4 BowlSpud&Intake 1 29048-0000
 Elbow&O-ring
5 Clamp 1 18753-0044
6 Hose 1 29035-1001
7 BowlInstallationHardware 1 18753-0637
7A PhillipsHeadScrew** 4
7B Washer,Starlock** 4
7C HexNut**(twoplaces) 4
7D Washer,Plastic** 4
7E WasherStainlesssteel** 8
7F NutCap** 4
8 O-RingBowl/Seal 1 44101-1000
9 BaseAssembly** 1 37004-1000
10 1-1/2"Adaptor,DischargePort 1 98023-0080
11 JokerValve*** 1 44106-1000
12 1"DischargePort** 1 44107-1000
13 Screw** 3 96050-0568
14 ChopperPlate†withLockNut 1 37056-1000
15 MaceratorHousing† 1 37014-0000
16 CentrifugalImpeller† 1 37006-0000
17 SetScrew† 1 18753-0492
18 O-ring*† 1 43990-0066
19 SealingSleeve† 1 37036-1000
20 Screw† 2 91009-0096
21 Screw† 2 91010-0130
22 Washer,Fiber*† 2 35445-0000
23 WearplateKit‡† 1 37018-0000
24 LockWasher#10,StainlessKit† 4
25 Screw† 4 91027-0011
26 Gasket*† 1 12558-0000
27 FlexibleImpeller*† 1 6303-0003
28 Body† 1 12554-0000
29 Seal&Retainer*† 1 1040-0000

Key Description Qty. Part Number
30 Slinger† 1 6342-0000
31 Motors:
 Motor-12VoltEMC† 1 37064-0000
 Motor-24VoltEMC† 1 37065-0000
32 Adapter 2 93003-0240
33 Switch&Plate 1 37020-0000
34 MotorCover† 1 43990-0051
35 ScrewCover(3each) 1 37003-1000
 ServiceKit  37040-0000
 Motor/PumpAssy.12VEMC†  37041-0010
 Motor/PumpAssy.24VEMC†  37041-0011
* PartsSuppliedwithServiceKit37040-0000.
** Partsincludedwithbase37004-1000.
‡ Wearplate#23includesSealingSleeve#19andPump/
BaseO-ring#18.
† PartsincludedinMotor-PumpAssembly.
O
T
H
S
U
P
F
L
U
S
H
T
R
I
C
C
E
L
E
T
O
I
L
E
T
8
9
10
11
14
12
13
21
20
4
15 16 17
18
22
23
24
25
26
27
28 29 30
31
32 5
6
3
2
7F
7C
7E
7D
7A
34
33
19
1
7B 35
7C
EXPLODED VIEW
TO
BOWL
ELBOW

4
MOTOR COVER
1 (25) 3/4 (9.5) DIA. THRU 3 PLACES
2-5/8
(67) 5
(125)
6
(152)
7-1/8
(181)
2-5/8
(67)
1/4 (5.4)
4 Pica 3-3/4 (95.3) Dia. B.C.
72
(1830)
Wire Leads
3/4
(19)
2 Places
72
(1830)
Wire Leads
3-1/8 (79)
10-1/2
(267)
13-3/8
(340)
7-3/8
(187)
2-1/2
(54)
4
(102)
5-3/8
(137)
3-1/2
(54)
3-7/8
(96)
NOTE: The switch on the side of the
solenoid is inactive and will not affect
operation.
-
+
-
DISCHARGE
TO
NEGATIVE
TO
POSITIVE
TO
NEGATIVE VENTED LOOP
Heeled
Waterline
Static
VIEW A
SWITCH
INLET
VIEW A
VENT TO
ATMOSPHERE
1/4" BSP
BRASS
CONNECTOR
(Screws on to
Vented Loop)
Use PTFE tape
to seal
connector
onto Vented
Loop
ELECTRICAL
CONNECTIONS
DIMENSIONAL DRAWING
Inches (Millimeters)
Form: 43000-0613-GB Rev. 01/2009
USA
Cape Ann Industrial Park
Gloucester, MA 01930
Tel: [phone]
Fax: [phone]
UK
Bingley Road, Hoddesdon
Hertfordshire EN11 0BU
Tel: [phone]
Fax: [phone]
JAPAN
NHK Jabsco Company Ltd.
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222-0033
Tel: [phone]
Fax: [phone]
ITALY
Jabsco Marine Italia
Via Tommaseo, 6
20059 Vimercate, Milano
Tel: [phone]
Fax: [phone]
GERMANY
Jabsco GmbH
Oststrasse 28
22844 Norderstedt
Tel: [phone]
Fax: [phone]
Warranty: All products of the company are sold, and all services of the company are offered subject to the company’s warranty and terms of sale, copies of which will be furnished upon request.
Details correct at time of printing. We reserve the right to change without prior notice.
© Copyright 2009 Registered England No. 81415, registered Jays Close Viables Estate, Basingstoke, Hants, RG22 4BA
www.jabsco.com
DIAGRAM 1