Walrus Pump TPMK Series User manual

直立浸水式泵浦
TPMK Immersible Pump
使用說明書
Installation Manual
大井泵浦工業股份有限公司
WALRUS PUMP CO., LTD.
ISO 9001
高效率馬達
IE3/IE4

~ 1 ~
EC Declaration of Conformity
Manufacturer:
Walrus Pump Co., Ltd.
Address:
No.83-14, Dapiantou, Sanzhi Dist., New Taipei City 252, Taiwan
Declare that the machinery described:
Name : Water Pump
Model : TPMK Series
Conform to the following directive:
2006/42/EC—Machinery directive
2014/35/EU—Low voltage directive
2014/30/EU—EMC (Electromagnetic compatibility) directive
2009/125/EC— Ecodesign Directive
Electric motors:
Commission Regulation No 640/2009.
Applies only to three-phase Walrus motors marked IE2.
See motor nameplate.
Standard used: EN 60034-30:2009.
Refer to the following standards:
EN ISO 12100:2010 EN ISO 13857:2008
EN 809:1998+A1:2009 EN 60204-1:2006
EN 60335-1:2012 EN 60335-2-41:2003+A2:2012
EN 61000-6-2:2005 EN 61000-6-3:2007
R&D department manager: Kao Tien-chuan
Manager:

~ 2 ~
Please read this instruction
manual carefully before install-
ing your new system as failures
caused by incorrect installation
and operation are not cover by
the warranty.
1. Application
1.1. The TPMK series is multi-stage
centrifugal pump designed for indus-
trial use, especially for machine tools.
1.2 The pump can not be used to transfer
explosive liquids; such as gasoline,
diesel oil or similar liquids. It is
suitable to carry liquids such as water,
coolant, low viscosity or other
non-corrosive liquids.
2. Product Code Designation
The standard range of pumps includes
complete impeller in chamber combina-
tions. Upon request, a special length can
be supplied by fitting empty intermediate
chambers instead of standard chambers
with impellers. The pump nameplate
indicates the number of chambers and
impellers fitted to the pump.
3. Operating Limits
Ambient temperature：Max. +40°C(104°F)
Liquid temperature range：
0°C(32°F) to 90°C(194°F)
Operating pressure：Max. 15 kg/cm²
Submerged depth：Min. 40mm
Stainer Diameter：Ø2mm(TPMK1,3,5)
Particle Size：2mm(TPMK1,3,5)
Liquids(maximum content of solid particles
in suspension 50g/m³)
Kinematical Viscosity：32 cst (mm²/s)
Stops and Restarts：
TPMK 5T
*
- 6 S
Stainless steel series
Number of Impellers
Number of Stages
Standard capacity m3/hr
Model name
Output power[kW] times/hour
Below 2.2 250
2.2~4.0 100

5. Electrical Connection
5.1 The electrical connection
should be carried out in
accordance with local
regulations. Never make
any connections unless the
electricity supply has been
switched off.
5.2. The electrical hazard warn-
ing mark is placed outside
the connection box. Be
careful.
5.3. Electrical data (voltage and frequency)
are shown on the pump nameplate.
Verify if these data match your electric-
ity supply. A circuit breaker should be
installed and the grounding be proper-
ly connected for your safety.
5.4. Make electrical connection in accor-
dance with connecting diagram
located inside the connection box. The
motor current must be within the rated
amps range indicated on nameplate.
Three phase motor requires a magnet-
ic starter for safety.
5.5. For three phase motors, please check
the correct direction of rotation of the
pump on the motor fan cover. When
seen from motor fan cover end, the
pump should rotate clockwise. You
can reverse the direction of rotation by
interchanging any two of the incoming
supply wires.
6. Start-up
Before starting the pump, make sure the
following:
6.1. For three phase motors, verify if the
rotating direction is correct. It should
be clockwise viewing from the motor
fan cover end.
6.2. All piping joints are completely tight.
Leakage in piping may cause the
pump hydraulic loss.
6.3. The pump is filled with liquid.
6.4. The suction filter is not blocked by any
foreign objects.
7. Operation and Maintenance
It is dangerous to operate the
pump against a closed
discharge outlet because it will
cause extremely high liquid flow
temperature and damage the
pump in a few minutes.
7.1. Lubrication
The mechanical seal and shaft
sleeves are lubricated by the pumped
liquid.
~ 3 ~
4. Installation
The pump has hot surface on
the motor. It must be installed so
that persons cannot accidental-
ly come into contact the hot
surface.
4.1. Submerged Depth
To avoid dry running and damage the
pump during operation, the minimum
pump submerged depth is 40mm (15
/
8
”) as shown in Fig 1. In addition, the
bottom of the pump suction inlet must
be at least 25 mm (1”) above the
bottom of the tank.
Fig.1
Min. 40 mm
25 mm

7.2. Suction filter
Always keep suction filter clean and
make sure it is not blocked by impuri-
ties.
7.3. Periodic checks
The following checks should be
carried out periodically to ensure the
normal operation.
7.3.1. Check the quantity of liquid and
operating pressure.
7.3.2. Check there are no leaks on
piping joints.
7.3.3. Check the tripping of the motor
starter.
7.3.4. Check that all controls are
functioned normally.
7.4. The pump must not be used to trans-
fer explosive liquids. In systems with
hot liquids (over 60°C), extra caution
should be exercised to prevent from
personal injury.
7.5. The pump should not be used to trans-
fer toxic or contaminated liquids.
Please carefully follow all instructions
in the manual as Walrus may refuse to
accept the contaminated pump for
servicing.
~ 4 ~
8. Wiring diagram
50 Hz
dB(A)
Motor
TPMK 1T * -10(S)
TPMK 1T * -11(S)
TPMK 1T * -12(S)
TPMK 1T * -13(S)
TPMK 1T * -14(S)
TPMK 3T * - 7(S)
TPMK 3T * - 8(S)
TPMK 3T * - 9(S)
TPMK 3T * - 10(S)
TPMK 3T * - 11(S)
TPMK 3T * - 12(S)
TPMK 3T * - 13(S)
TPMK 3T * - 14(S)
TPMK 5T * - 4(S)
TPMK 5T * - 5(S)
TPMK 5T * - 6(S)
TPMK 5T * - 7(S)
TPMK 5T * - 8(S)
TPMK 5T * - 9(S)
TPMK 5T * - 10(S)
TPMK 5T * - 11(S)
TPMK 5T * - 12(S)
TPMK 5T * - 13(S)
76
50∕60 Hz
dB(A)
Motor
TPMK 1T * - 7(S)
TPMK 1T * - 8(S)
TPMK 1T * - 9(S)
TPMK 3T * - 4(S)
TPMK 3T * - 5(S)
TPMK 3T * - 6(S)
TPMK 3T * - 7(S)
TPMK 3T * - 8(S)
TPMK 3T * - 9(S)
TPMK 5T * - 3(S)
TPMK 5T * - 4(S)
TPMK 5T * - 5(S)
TPMK 5T * - 6(S)
TPMK 5T * - 7(S)
TPMK 5T * - 8(S)
TPMK 5T * - 9(S)
9. Sound pressure level

~ 5 ~
10. Fault Finding
Make sure electricity supply has been switched off before attempting to diagnose any fault.
1. Motor does not start
2. Motor cut out during operation.
3. Pumped capacity is not constant.
4. Pump runs but gives no liquid.
Fault
a. No electricity supply
b. Fuses are blown.
c. Motor overheating relay tripped.
d. Defective magnetic contactors.
e. Control circuit malfunction.
a. Fuses blown or breakers tripped.
b. Overheating relay tripped.
c. Control circuit malfunction.
d. Pump locked up by foreign objects.
a. Pump impeller blocked by impurities.
b. Insufficient liquid level in the tank.
(See Sec. 4.1)
a. Suction filter blocked by impurities.
b. Liquid level is too low (See Sec. 4.1)
c. Incorrect rotating direction.
Cause

~ 6 ~
11. Dimensions
TPMK ( 50∕60 Hz ) 50∕60 Hz
50 Hz
C
140
Ø160
180
121
8
D
E
A
B
28
Rp1”
L
Dimensions(mm)
Model
L A B C D E
TPMK 1T10 -10(S)
TPMK 1T11 -11(S)
TPMK 1T12 -12(S)
TPMK 1T13 -13(S)
TPMK 1T14 -14(S)
TPMK 3T7 - 7(S)
TPMK 3T8 - 8(S)
TPMK 3T9 - 9(S)
TPMK 3T10 - 10(S)
TPMK 3T11 - 11(S)
TPMK 3T12 - 12(S)
TPMK 3T13 - 13(S)
TPMK 3T14 - 14(S)
TPMK 5T4 - 4(S)
TPMK 5T5 - 5(S)
TPMK 5T6 - 6(S)
TPMK 5T7 - 7(S)
TPMK 5T8 - 8(S)
TPMK 5T9 - 9(S)
TPMK 5T10 - 10(S)
TPMK 5T11 - 11(S)
TPMK 5T12 - 12(S)
TPMK 5T13 - 13(S)
554
572
590
608
626
500
518
536
554
587
605
644
662
446
464
497
515
554
572
615
633
651
669
284
284
284
284
284
284
284
284
284
299
299
320
320
284
284
299
299
320
320
345
345
345
345
270
288
306
324
342
216
234
252
270
288
306
324
342
162
180
198
216
234
252
270
288
306
324
232
232
232
232
232
232
232
232
232
244
244
244
244
232
232
244
244
244
244
244
244
244
244
111
111
111
111
111
111
111
111
111
123
123
123
123
111
111
123
123
123
123
123
123
123
123
145
145
145
145
145
145
145
145
145
181
181
181
181
145
145
181
181
181
181
181
181
181
181
L A B C D E
TPMK 1T7 - 7(S)
TPMK 1T8 - 8(S)
TPMK 1T9 - 9(S)
TPMK 3T4 - 4(S)
TPMK 3T5 - 5(S)
TPMK 3T6 - 6(S)
TPMK 3T7 - 7(S)
TPMK 3T8 - 8(S)
TPMK 3T9 - 9(S)
TPMK 5T3 - 3(S)
TPMK 5T4 - 4(S)
TPMK 5T5 - 5(S)
TPMK 5T6 - 6(S)
TPMK 5T7 - 7(S)
TPMK 5T8 - 8(S)
TPMK 5T9 - 9(S)
500
518
536
446
464
497
536
554
572
428
461
500
518
561
579
618
284
284
284
284
284
299
320
320
320
284
290
320
320
345
345
366
216
234
252
162
180
198
216
234
252
144
162
180
198
216
234
252
232
232
232
232
232
299
244
244
244
232
244
244
244
244
244
244
111
111
111
111
111
123
123
123
123
111
123
123
123
123
123
123
145
145
145
145
145
181
181
181
181
145
181
181
181
181
181
181
Dimensions(mm)
Model

~ 7 ~
TPMK 5T *- 6 S
葉輪數目
不鏽鋼系列
導室數目
標準流量
(m /hr)
型式代號
4. 裝置
Fig.1
Min. 40 mm
25 mm
輸出功率[kW] 次數/小時
2.2 以下 250
2.2~4.0 100
啟動和停止的頻率：
馬達表面有高熱，所以安裝位置
儘量避免人容易意外碰觸到的
位置。
4.1 吸入狀況
為防止泵浦於低水位時乾轉受損，泵浦的
最小浸泡深度需為40mm，如Fig.1。另外
，泵浦底部至水箱底部距離至少需留
25mm。
在開始安裝與操作之前，請仔細
研讀本說明書裏各項的安裝與操
作說明。
1. 應用
1.1 本機型產品是採用多段離心式設計之泵
浦。可用來傳送工具機上之液體。
1.2 本泵浦不可以被使用於易燃的液體輸送
，諸如柴油、石油、汽油或類似
的液體。適用液體包括水溶性、
低黏稠度、中性之冷卻 / 潤滑液
。
2. 型別說明
泵浦型別主要依加壓導室而來，有葉
輪之加壓導室為標準加壓導室，配合
無葉輪的空加壓導室組合，可應用於
另外的尺寸場合，泵浦的型別編號由
泵浦銘板上可查得。
3. 使用條件
環境溫度：Max. +40℃
液體溫度：+0℃~+90℃
防護等級：IP54
工作壓力：Max.15kg/cm
浸水高度：Min.40mm
濾網孔徑：Ø2mm(TPMK1,3,5)
顆粒大小：2mm以下(TPMK1,3,5)
水中固體顆粒含量：50g/m
黏稠度：32cst(mm/s)

8. 結線圖
~ 8 ~
5. 電路安裝
5.3 泵浦使用的電壓，頻率標示於銘板上。
同時請確認馬達標示的電壓、頻率與
使用的電源規格相同，泵浦必須外接
一個 ON / OFF 開關，並請加裝漏電斷
路器 (RCD, 30mA)。
5.4 三相馬達必須接到起動裝置，並檢視指
示電流是否與銘板標示相符，且馬達
電路連接須與接線盒蓋標示一致。
5.5 三相電源泵浦，必須檢查轉向，由風罩
端看為順時鐘方向且於馬達風罩上有
箭頭標示正確轉向，若從風罩端看為
逆時鐘方向，則必須更改轉向，於更
改轉向前必須先切斷電源，再將其電
源線其中２條對調。
5.1 電路必須依照各地規定的標
準來安裝，於安裝泵浦電路
時，必須將電源關閉。
5.2 會產生電的危險警告標示，
於接線盒外明確標示，敬請
小心。
6. 起動
於開始起動泵浦前，須確認之操作的事項：
6.1 馬達轉向是否正確，從風罩端看，應為
順時鐘方向。
6.2 全部的管路是否密閉，管路洩漏會造成
泵浦壓力損失。
6.3 泵浦體需有液體存在。
6.4 濾網沒有被雜物堵塞。
7. 操作維護
於泵浦運轉時，不被允許將管路開關關閉，
若是接近 5 分鐘，泵浦將受到損害。
7.1 潤滑維護
泵浦內機械軸封與軸套皆為自潤式，由
傳動液體來潤滑。
7.2 濾網
須應常保持清潔，確定無雜物堵塞，如
此才能維持一個最佳的液體流量。
7.3 定期檢查
在一定的操作時間，請必須作以下的檢
查：
7.3.1 檢查液體的流量和操作壓力。
7.3.2 檢查管路系統是否洩漏。
7.3.3 檢查馬達的起動是否正常。
7.3.4 檢查全部的操縱器，是否都達正常的
狀況。
7.4 本泵浦禁止使用於具有爆炸危險之環境
，且使用液體溫度超過60℃時需加裝防
護裝置，以避免燙傷。
7.5 假如泵浦被用來操作有害人類健康的
有毒液體或污染源的話，在非一般使
用情形下故障，本公司將拒絕各項的
維修服務，顧客個人造成的損害，須
自行負擔。

10. 故障與可能原因分析
在檢查泵浦各項故障原因前，必須確定已將電源關閉才可進行。
故 障 原 因 可 能 原 因 分 析
1. 泵浦不運轉
1. 沒有電
2. 保險絲燒毀
3. 馬達啟動器之過載保護裝置已跳脫
4. 馬達啟動器接觸器之磁性線圈短路
5. 控制跳電中斷或有問題
2. 泵浦運轉中忽然停止
1. 保險絲燒毀
2. 外接保護裝置斷路
3. 控制線路損壞
4. 泵浦本體受到外物阻礙
3. 泵浦流量不定水量忽大忽小
1. 有雜質的液體阻塞了葉輪
2. 水槽水位太低，請查看 4.1 章節
4. 泵浦運轉中，但沒有水流量
1. 濾網被固體雜物堵塞
2. 水位太低，低於超過泵浦能運作之低水位範圍極限，
請參考 4.1 章節
3. 泵浦運轉方向錯誤
50∕60 Hz
dB(A)
Motor
TPMK 1T * - 7(S)
TPMK 1T * - 8(S)
TPMK 1T * - 9(S)
TPMK 3T * - 4(S)
TPMK 3T * - 5(S)
TPMK 3T * - 6(S)
TPMK 3T * - 7(S)
TPMK 3T * - 8(S)
TPMK 3T * - 9(S)
TPMK 5T * - 3(S)
TPMK 5T * - 4(S)
TPMK 5T * - 5(S)
TPMK 5T * - 6(S)
TPMK 5T * - 7(S)
TPMK 5T * - 8(S)
TPMK 5T * - 9(S)
50 Hz
dB(A)
Motor
TPMK 1T * -10(S)
TPMK 1T * -11(S)
TPMK 1T * -12(S)
TPMK 1T * -13(S)
TPMK 1T * -14(S)
TPMK 3T * - 7(S)
TPMK 3T * - 8(S)
TPMK 3T * - 9(S)
TPMK 3T * - 10(S)
TPMK 3T * - 11(S)
TPMK 3T * - 12(S)
TPMK 3T * - 13(S)
TPMK 3T * - 14(S)
TPMK 5T * - 4(S)
TPMK 5T * - 5(S)
TPMK 5T * - 6(S)
TPMK 5T * - 7(S)
TPMK 5T * - 8(S)
TPMK 5T * - 9(S)
TPMK 5T * - 10(S)
TPMK 5T * - 11(S)
TPMK 5T * - 12(S)
TPMK 5T * - 13(S)
76
~ 9 ~
9. 噪音值

TPMK ( 50∕60 Hz ) 50∕60 Hz
50 Hz
C
140
Ø160
180
121
8
D
E
A
B
28
Rp1”
L
型式
尺寸(mm)
L A B C D E
TPMK 1T10 -10(S)
TPMK 1T11 -11(S)
TPMK 1T12 -12(S)
TPMK 1T13 -13(S)
TPMK 1T14 -14(S)
TPMK 3T7 - 7(S)
TPMK 3T8 - 8(S)
TPMK 3T9 - 9(S)
TPMK 3T10 - 10(S)
TPMK 3T11 - 11(S)
TPMK 3T12 - 12(S)
TPMK 3T13 - 13(S)
TPMK 3T14 - 14(S)
TPMK 5T4 - 4(S)
TPMK 5T5 - 5(S)
TPMK 5T6 - 6(S)
TPMK 5T7 - 7(S)
TPMK 5T8 - 8(S)
TPMK 5T9 - 9(S)
TPMK 5T10 - 10(S)
TPMK 5T11 - 11(S)
TPMK 5T12 - 12(S)
TPMK 5T13 - 13(S)
554
572
590
608
626
500
518
536
554
587
605
644
662
446
464
497
515
554
572
615
633
651
669
284
284
284
284
284
284
284
284
284
299
299
320
320
284
284
299
299
320
320
345
345
345
345
270
288
306
324
342
216
234
252
270
288
306
324
342
162
180
198
216
234
252
270
288
306
324
232
232
232
232
232
232
232
232
232
244
244
244
244
232
232
244
244
244
244
244
244
244
244
111
111
111
111
111
111
111
111
111
123
123
123
123
111
111
123
123
123
123
123
123
123
123
145
145
145
145
145
145
145
145
145
181
181
181
181
145
145
181
181
181
181
181
181
181
181
型式
尺寸(mm)
L A B C D E
TPMK 1T7 - 7(S)
TPMK 1T8 - 8(S)
TPMK 1T9 - 9(S)
TPMK 3T4 - 4(S)
TPMK 3T5 - 5(S)
TPMK 3T6 - 6(S)
TPMK 3T7 - 7(S)
TPMK 3T8 - 8(S)
TPMK 3T9 - 9(S)
TPMK 5T3 - 3(S)
TPMK 5T4 - 4(S)
TPMK 5T5 - 5(S)
TPMK 5T6 - 6(S)
TPMK 5T7 - 7(S)
TPMK 5T8 - 8(S)
TPMK 5T9 - 9(S)
500
518
536
446
464
497
536
554
572
428
461
500
518
561
579
618
284
284
284
284
284
299
320
320
320
284
290
320
320
345
345
366
216
234
252
162
180
198
216
234
252
144
162
180
198
216
234
252
232
232
232
232
232
299
244
244
244
232
244
244
244
244
244
244
111
111
111
111
111
123
123
123
123
111
123
123
123
123
123
123
145
145
145
145
145
181
181
181
181
145
181
181
181
181
181
181
~ 10 ~
11. 外型尺寸

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