Walter Surfox 103 User manual

User's Guide
60-C 780

TABLE OF CONTENTS
Page
I - Introduction
...........................................................................................................................................................
3
II -
Safety instructions
...............................................................................................................................................
4,5
III - Equipment controls
............................................................................................................................................
6
A) Control panel pictograms
..........................................................................................................................
6
B) Front and back view of the machine
.........................................................................................................
7
C) Wand control buttons
.................................................................................................................................
8
IV - Control
panel
......................................................................................................................................................
9
A) Main power switch
....................................................................................................................................
9
B) Solution pump switch
................................................................................................................................
9
C)
Indicator light
............................................................................................................................................
Indicator light ............................................................................................................................................ Indicator light
9
D) Accessory outlet
........................................................................................................................................
D) Accessory outlet ........................................................................................................................................ D) Accessory outlet
9
V - Start-up pro
cedure
...............................................................................................................................................
10
A) What is included in the box
......................................................................................................................
10
B) Filling the reservoir
...................................................................................................................................
B) Filling the reservoir ................................................................................................................................... B) Filling the reservoir
10
C) Mounting a cleaning pad
...........................................................................................................................
C) Mounting a cleaning pad ........................................................................................................................... C) Mounting a cleaning pad
10
D) Plugging in the power cord
.......................................................................................................................
D) Plugging in the power cord ....................................................................................................................... D) Plugging in the power cord
11
E)
Plugging in the ground clamp
...................................................................................................................
11
VI - Using the hand wan
d to clean and passivate
.....................................................................................................
12
A
)
S
electing the proper pumpin
g mode
.........................................................................................................
12
B)
Cleaning and passivating
...........................................................................................................................
12
C) Neutralizing
...............................................................................................................................................
12
VII - Using the Mini Wan
d (optional) to clean and passivate
..................................................................................
13
A) Manual pumping mode
.............................................................................................................................
13
B) Cleaning and passivating
...........................................................................................................................
13
C) Neutralizing
...............................................................................................................................................
13
D) List of supplies and part numbers
.............................................................................................................
1
3
VIII - Using the Marking Wand (optional)
................................................................................................................
14
,15
A) Procedure for marking
...............................................................................................................................
14
B) Marking Wand supplies and part numbers
................................................................................................
15
IX - Neutralizing
........................................................................................................................................................
16
1
TABLE OF CONTENTS

Page
X - Accessories
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17,18,19,20
A) Cleaning tips
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
B) Cleaning pads
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
C) Cleaning boots
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
D) PTFE clamp rings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
E) Surfox-T solution
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
XI - Safety features
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
A) Sparks
on the tip/work piece
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
B) Interna
l temperature
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
C) Welds that cannot be cleaned
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C) Welds that cannot be cleaned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C) Welds that cannot be cleaned
21
XII - Technical data
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
XIII - Wa
rranty and service
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
A) War
ranty policy
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
B) Where to get service
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
2
TABLE OF CONTENTS

I
-
INTRODUCTION
Congratulations on purchasing the finest electrochemical weld cleaning and passivation equipment available today.
WALTER's SURFOX
TM
weld cleaning equipment quickly, easily and cost effectively removes the heat tint created
during TIG welding while completely passivating the stainless steel surface.
Be
fore starting
, please read the SURFOX
TM
owner's manual completely as we take you step-by-step through the
start-up, operating and ma
intenance procedures of your new SURFOX
TM
equipment. Your new SURFOX
TM
machine
has been built with extra d
urability to stand up to the hea
has been built with extra durability to stand up to the heahas been built with extra d
vy demands of industrial use. However, like any piece of
electrical equipment, care and safety shou
ld always be taken when using and ma
intaining this valuable investment.
With proper care and maintenance your SURFOX
TM
equipment will provide years of dependable service.
To learn more about the other Walter products
, visit our websites:
In Canada:
www.jwalter.ca
www.jwalter.ca
In USA:
www.jwalterinc.com
www.jwalterinc.com
In Mexico:
mex.walter.com
OPERATION
The Surfox machine works by an electrochemical process to clean and passivate the welds on stainless steel.
Surfox-T is a phosphoric acid solution (approved for food industry) which is activated by an electrical current to
clean the welds. The process takes only a few seconds without damaging or scratching the surface of your part.
YOUR SURFOX
TM
MACHINE CAN CLEAN:
o TIG welds
o Plasma welds
o Laser welds
o Spot welds
o MIG welds (with Pulse technology)
BASICS OF PASSIVATION:
o Cleaning of the welds not only for aesthetic purposes but most importantly for passivation.
o Passivation is the treatment of stainless steel surfaces to remove contaminants and promote the
formation of the passive film layer.
o This passive film layer will assure the corrosion resistance of stainless steel.
o If passivation is not done properly, the stainless steel
and heat affected areas
may
start to rust.
3
I - INTRODUCTION

II - SAFETY INSTRUCTIONS
WALTER
weld cleaning machines are produced in accordance with applicable standards governing the
WALTER weld cleaning machines are produced in accordance with applicable standards governing the WALTER
manufacture, performance and safety of industrial products.
WARNING:
When using these machines, basic safety precautions should always be observed to reduce the risk
of fire, electrical shocks and personal injuries.
Before using this machine, read all Safety and Operating Instructions carefully and save this owner's
manual for future reference.
1. Read this owner's manual to familiarize yourself with this unit's operation, its particular features, applications
and limitations.
2. This unit is equipped with a 3-conductor power cord and 3-prong electrical plug, it must be connected to a
correspondingly grounded receptacle.
3. Allow a minimum of 8" clearance around the unit to keep all air openings clear of any obstruction. Free
airflow through the vent openings is required to prevent the unit from overheating.
4. Keep work area clean and well lit. A cluttered environment invites accidents. Remove any material that may be
ignited by sparks. Do not use this tool when flammable liquids or gases are present. Keep handles clean, dry
and free from cleaning solution, oil and grease. Do not use in rain, damp or wet locations.
5. Keep children and other persons at a safe distance from the work. Make sure no one is under you when
working in high places. Do not let unqualified persons handle this machine.
6. When working, always wear appropriate clothing and safety gear, such as suitable and safety approved
working gloves, ear plugs, safety shoes, etc.
7. Always wear approved safety goggles.
8. During the cleaning process, the wand tip and work piece can reach very high temperatures, allow to cool
before coming in contact with exposed skin.
9.
Avoid inhalation of fumes, use only in well ventilated areas. Use a respirator, if necessary.
10. All electric shocks can be potentially dangerous.
11. Should you encounter an electrical problem, do not use the unit until qualified personnel have inspected the
equipment.
12. Never operate the unit with its protective cover removed.
13. Stay alert at all times when handling this unit. Watch what you are doing. Use common sense. Do not operate
the tool when you are tired. Never leave it running unattended.
14. Make sure the switch is in its OFF position before plugging in or when moving the unit to a
void unintentional
starting.
15. Hold the wand firmly. Do not overreach, maintain good footing and balance at all times.
16. Before use, all parts should be carefully examined to determine that the unit will operate properly and
perform its intended function.
17. Parts that are damaged or defective should be properly repaired or replaced by a WALTER Factory Service
Center or a
WALTER
Authorized Service Center.
WALTER Authorized Service Center.WALTER
18. Do not use the unit if the switch does not turn it ON and OFF.
19. Use only the accessories recommended for this system. Always check accessories before starting to work and
do not use if damaged.
20.
CAUTION: WALTER
Surfox-T weld cleaning solution contains phosphoric acid and may cause burns when
CAUTION: WALTER Surfox-T weld cleaning solution contains phosphoric acid and may cause burns when CAUTION: WALTER
not handled properly. Avoid skin contact.
First aid:
Wash affected area with water.
Eye contact:
Flush with water for 15 minutes lifting eyelids occasionally. Contact physician if necessary.
Ingestion:
DO NOT induce vomiting. Rinse mouth, drink plenty of water and get medical attention.
Refer to WALTER MSDS #S-01E for complete safety data information.
21. Use only
WALTER
Surfox-T weld cleaning solution with this unit and NEVER mix it with any other products.
WALTER Surfox-T weld cleaning solution with this unit and NEVER mix it with any other products.WALTER
22. Store solution in its original container and in a safe place, out of the reach of children and other unqualified
persons. Keep container contents clean.
Do not
reuse Surfox-T solution.
4
II - SAFETY INSTRUCTIONS

5
23. Do not touch the wand tip or work piece while working or immediately after use, they may be extremely
hot and could cause serious burns.
24. Do not abuse the power cord. Never pull or lift this unit by its cord or yank to disconnect it from the
receptacle. Keep the cord away from heat, oil and sharp edges. Inspect the cord periodically, if damaged,
have it replaced by a WALTER Factory Service Center or a WALTER Authorized Service Center.
25. When not in use, switch OFF and unplug the electrical cord and air hose. It must also remain unplugged when
replacing cleaning pads and other accessories, while performing maintenance and before servicing.
26. Store the unit in a dry safe place, out of the reach of children and other unqualified persons.
VOLTAGE
Before connecting this unit, check that the voltage shown on the rating plate is the same as that of the power
source.
Operating this unit on a voltage other than specified on its rating plate may result in personal in
jury to the
Operating this unit on a voltage other than specified on its rating plate may result in personal injury to the Operating this unit on a voltage other than specified on its rating plate may result in personal in
user and
damage the unit.
PREVENTIVE MAINTENANCE
After use, allow the tip to cool and remove the cleaning pad. Rinse the cleaning pad and wand tip with water
and dry. Clean dust and dirt deposits from the exterior of the unit. Keep all airflow vent openings free of any
obstructions. Clean the power cord to prevent deterioration and check for possible damage to cord and plug.
Note:
Damaged cords must be replaced immediately by qualified personnel only. Refer to Spare Parts List for
the ordering number.
TRANSPORTATION
Before transporting the machine, make sure the cleaning solution reservoir and supply line are completely empty
and all connecting lines disconnected. The machine must be carefully packed in a suitable container and properly
protected.
WALTER
will not be held responsible for any damages resulting from leaked cleaning solution or
WALTER will not be held responsible for any damages resulting from leaked cleaning solution or WALTER
rough handling.
STORAGE
If the machine is to be stored for any length of time, the cleaning solution reservoir and supply line must be
emptied, cleaning pad removed (rinsed and left off) and the tip rinsed and dried. Store in a dry safe place to avoid
damage, especially to the electronic components.
WASTE DISPOSAL
Dispose of residual waste in compliance with Federal, Provincial, State and local environmental regulations.
Refer to WALTER Material Safety Data Sheet for Surfox-T #S-01E.
EXTENSION CORD
When an extension cord is needed, use wire size 14 (AWG) for up to 50 feet (15 meters) and size 12 (AWG) for 50
to 100 feet (15 to 30 meters).
II - SAFETY INSTRUCTIONS

A) CONTROL PANEL PICTOGRAMS
Outlet for Mini Wand or Marking Wand
Indicator for wand tip power ON
Manual pumping mode Automatic pumping mode
III - EQUIPMENT CONTROLS
III - EQUIPMENT CONTROLS
6
III - EQUIPMENT CONTROLS

7
Cleaning pad
mounting unit
Surfox-T filling and
reservoir
Wand holder
ON/OFF button
Accessory outlet
Ground connector
Control panel
III -
EQUIPMENT CONTROLS
Power cord
Hand Wand hose
(electrical and solution
supply lines)
B
) FRONT AND BACK VIEW OF THE MACHINE
) FRONT AND BACK VIEW OF THE MACHINE

C
) WAND CONTROL BUTTONS
The ON butt
on is used to give power to the Tungsten tip. When the pumping mode is set to manual,
press the
ON button to activate the pump.
Press and keep the button pressed to get continuous flow of liquid.
How
ever, if the pumping mode is set to automatic, press the ON button once to activate the pump. To stop the
pump, press the OFF button. When finished working with the machine (in either mode) make sure to press
the
OFF button.
Once the ON button is pressed, there will be continuous power at the tip until the OFF button is pressed.
The Surfox 103 features a pivoting wand tip (tungsten tip). Simply loosen the plastic tightening sleeve and
turn the tip for hard to reach places, then re-tighten the sleeve (do not over-tighten).
8
III -
EQUIPMENT CONTROLS
Tungsten tip
ON
OFF
Tightening sleeve
Drip guard

IV - CONTROL PANEL
A
) MAIN POWER SWITCH
Turns the main power to the unit
ON
and
OFF
.
B
) SOLUTION PUMP SWITCH
Manual pumping mode.
Choose the manual pumping mode to control the amount of solution
pumping to the tip. Hold the Hand Wand ON button down to pump solution to the tip. Release
the ON button to stop the pumping cycle. Always use enough solution to keep the cleaning pad
wet. Too little solution will reduce the cleaning pad life.
Automatic pumping mode.
To start the automatic pumping mode, press the ON button on the
wand. Once it is activated, it will automatically pump the liquid. The quantity of liquid can be
selected from less to more. Pumping will continue in this mode until the OFF button is pressed.
C
) INDICATOR LIGHT
Hand Wand power
ON in
dicator.
The yellow light goes ON when the Hand Wand ON button
is pressed and there is power to the tip. Power to the tip is OFF when the Hand Wand OFF
button is pressed.
D
) ACCESSORY OUTLET
Outlet for optional Mini Wand or Marking Wand.
The Marking Wand is used to permanently
etch your company name, logo, part number or other desired information onto any metal surface.
The Mini Wand is used to access hard to reach areas for cleaning and passivating, which are too
small for the Hand Wand.
9
IV -
CONTROL PANEL
A
D
C
B

V - START-UP P
ROCEDURE
A) WHAT IS INCLUDED IN THE BOX
1- Surf
ox ma
1- Surfox ma 1- Surf
chine
2- Hand Wand and connecting hose
3
- Ground clamp
4- Accessory kit contai
ning:
- 3 cleaning pads
- 1 PTFE clamping ring
- 1 cleaning boot
- 1 x 2.5mm hexagonal key for changing
Tungsten cleaning tips
B) FILLING THE RESERVOIR:
Fill the reservoir in the back of the machine with Surfox-T solution. The reservoir holds 1.9L of Surfox-T
solution.
C) MOUNTING A CLEANING PAD
1
0
Squeeze and insert clamp ring.
Insert cleaning pad with symbol
facing up.
Firmly press-in Tungsten tip.
Remove tip with installed pad
and retaining ring.
1
2
3
4
Reservoir
V
-
V- V
START-UP PRO
CEDURE

D
D
) PLUGGING IN THE POWER CORD
) PLUGGING IN THE POWER CORD
When an ext
ension cord is needed, use w
ire size 14 (AWG) for up to 50 feet (1
5 meters) and size 12 (AWG)
for 50 to 100 feet (15 to 30 meters).
E
) PLUGGING IN THE GROUND CLAMP
Plug the ground clamp at the
front of the unit. Attach the clamp to the work piece being cleaned. The cleaning
and passivating process will not work if the part is not properly grounded.
11
V
-
V- V
START-UP PROC
EDURE
START-UP PROCEDURESTART-UP PROC
Ground clamp

VI - USING THE HAND WAND TO CLEAN AND PASSIVATE
VI - USING THE HAND WAND TO CLEAN AND PASSIVATE
A
) SELECTING THE PROPER PUMPING MODE
Manual pumping mode.
Choose the manual pumping mode to control the amount of solution pumping to the
tip. Hold the Hand Wand ON button down to pump solution to the tip. Release the ON button to stop the
pumping cycle. Always use enough solution to keep the cleaning pad wet. Too little solution will reduce the
cleaning pad life.
Automatic pumping mode.
To start the automatic pumping mode, press the ON button on the wand. Once it is
activated, it will automatically pump the liquid. The quantity of liquid can be selected from less to more.
Note:
It is best to use the manual mode at first, until you become familiar with the
cleaning system.
B
) CLEANING AND PASSIVATING
To clean an
d passivate, press the Hand Wand ON button. Make sure the cleaning pad is sat
urated with
d passivate, press the Hand Wand ON button. Make sure the cleaning pad is saturated withd passivate, press the Hand Wand ON button. Make sure the cleaning pad is sat
Surfox-T solution
before starting to work. If the cleaning pad is too dry, it will wear prematurely. Star
t
working when solution dr
ips from the c
leaning pad.
Do not press hard, let the electrochemical process do the work. Do not use the cleaning pad like an abrasive
pad.
WARNING!
W
hen using the machine for the first time there could be water in the system from factory
testing. Let 1 or 2 ounces drip into a disposal cup before cleaning.
C
) NEUTRALIZING (refer to the Surfox-N section on
page 1
9
)
1- Remove any excess of Surfox-T so
lution using a soft clean cl
oth.
2- Spray Surfox
-N on the surface.
3- Wipe dry with anot
her soft c
lean cloth.
12
VI - USING THE HAND WAND TO CLEAN AND PASSIVATE
Manual mode
Automatic mode

VII - USING THE MINI WAND (OPTIONAL)
VII - USING THE MINI WAND (OPTIONAL)
TO CLEAN AND PASSIVATE
A
) MANUAL PUMPING MODE
The Mini Wand uses a manual pumping mode only. One (1) press equals one (1) pump. To pump more liquid,
press repeatedly.
B
) CLEANING AND PASSIVATING
Screw in Surfox-T solution 100ml tube onto the Mini Wand. Make sure the cleaning pad is saturated with
Surfox-T solution before starting to work. If the cleaning pad is too dry, it will wear prematurely. Start
working when solution drips from the cleaning pad.
Do not press hard, let the electrochemical process do the work. The cleaning pad is a bridge between the
machine and the weld. Do not use the cleaning pad like an abrasive pad.
C
) NEUTRALIZING (refer to the Surfox-N section on
page 1
9
):
1- Remove any excess Surfox-T solution using a soft clean cloth
2- Spray Surfox-N on the surface
3- Wipe dry with another soft clean cloth
D
) LIST OF SUPPLIES AND PART NUMBERS
Mini Wand kit part no.: 54-B 033
The kit includes:
1 Mini Wand cleaning torch 48-R 285
1 stainless steel cleaning tip 54-B 021 10 per package
1 cleaning pad 54-B 001 10 per package
1 PTFE clamping ring 54-B 002 10 per package
1 cleaning boot 54-B 005 5 per package
1 narrow stainless steel cleaning tip 54-B 022 10 per package
1 narrow cleaning pad 54-B 023 10 per package
1 narrow PTFE clamping ring 54-B 020 10 per package
1 narrow cleaning boot 54-B 007 5 per package
1 black power cord 54-B 063
1 x 2.5mm hex key to change cleaning tips
Surfox-T 100ml 54-A 001
6 per package
13
VII
-
VII- VII
USING THE MINI WAN
D (OPTIONAL) TO C
USING THE MINI WAND (OPTIONAL) TO CUSING THE MINI WAN
LEAN AND PASSIVATE
D (OPTIONAL) TO CLEAN AND PASSIVATED (OPTIONAL) TO C

VIII - USING THE MARKING WAND (OPTIONAL)
VIII - USING THE MARKING WAND (OPTIONAL)
Use the Marking Wand to permanently etch your company name, logo, part number or other desired information
onto the surface of stainless steel, aluminum, brass, copper or steel. Plug the Marking Wand into the accessory
outlet on the front panel.
A
) PROCEDURE FOR MARKING
1- Di
p the Marking Wand in Surfox
-M soluti
on
until the pad is satura
ted. Surfox-M is a different solution than
Surfox-T, which is used in the cleaning and passivating process. Surfox-M is part number 54-B 053.
2
- Place the stencil into position.
3- Ground the work piece.
$FWLYDWHWKH21EXWWRQORFDWHGRQWKH&OHDQLQJ:DQG 

4- Rub the Marking Wand over the top of the stencil with a firm, but light pressure. You can also use a
technique of dabbing the Marking Wand on the stencil.
5- Remove the stencil.
TIP!
For best results, always tape the stencil in place using masking tape before marking.
14
VIII
-
VIII- VIII
USING THE MARKING WAN
D (OPTIONAL)
USING THE MARKING WAND (OPTIONAL)USING THE MARKING WAN

6- Neutralize the work piece with Surfox-N.
7- Neutralize the stencil with Surfox-N, rince with water and dry. Store the stencil between 2 sheets of cardboard
and keep in a dry place.
B
) MARKING WAND SUPPLIES AND PART NUMBERS
Marking kit part no.: 54-B 013
15
The kit includes:
1 Marking Wand with 2 O-rings 54-B 061
10 Mark
ing pads
54-B 062 10 per package
1
Surfox-M 350ml 54-B 053
1 black power cord 54-B 063
1 solution container 54-B 065
5 temporary stencils 54-B 064 100 per package
1 sample custom stencil
VIII
-
VIII- VIII
USING THE MARKING WAN
D (OPTIONAL)
USING THE MARKING WAND (OPTIONAL)USING THE MARKING WAN

IX - NEUTRALIZING
The
Surfox-N liquid is a specially formulated neutralizer for the Surfox-T sol
ution. It is a powerful ready-t
o-use
formula which leaves no residue, is non-toxic, solvent free, water-based and biodegradable.
Surfox-N
; part n
o.: 54-A 023 (500ml sprayer)
Directions for ne
utralizing Sur
fox-T cleaning solution:
1- Remove any excess Surfox-T solution using a soft clean cloth.
2- Spray Su
rfox-N on the surface.
3- Wipe dry with another
soft clean cloth.
For more information about this product, refer to MSDS S-03E.
WARNING!
WARNING!
Be sure to wipe off all excess Surfox-T from the surface and neutralize
otherwise the inorganic s
alt
from the phosphoric acid will adhere to the surface and cause deposits.
Surfox-T deposit
16
IX - NEUTRALIZING

X - ACCESSORIES
A)
CLEANING TIPS
.
They are made from high
quality Tungsten allo
y material. Other materials will not resist
the harsh environment created by the electrochemical process.
Cleaning tips are available in several different shapes and sizes:
Tungsten Insert 90º:
For large flat surfaces and external angles.
Part number 48-R 133.
To be used with cleaning pad 54-B 001 (and clamp ring 54-B 002);
OR
To be used with cleaning boot 54-B 005 for internal corners
Tungsten Insert 60º:
For large internal surfaces and corners.
Part number 54-B 016.
To be used with cleaning boot 54-B 006. Easier to get into tight internal corners with the
60º insert than with the standard 90º insert.
Narrow tungsten insert 90º:
For narrow flat surfaces and external angles.
Part number 54-B 017.
To be used with cleaning pad 54-B 023 (and narrow clamp ring 54-B 020);
OR
To be used with cleaning boot 54-B 007 for internal corners.
Narrow T
ungsten Insert 60º:
Narrow Tungsten Insert 60º:Narrow T
For narrow internal surfaces and corners.
Part number 54-B 018.
To be used with cleaning boot 54-B 008. It is easier to get into tight internal corners
with the 60º insert than with the standard 90º insert.
WARNING!
When the insert is too worn, it can cause damage to the cleaning pads.
In this example of a worn insert, there are only two (2) contact points. All the current comes out of these two
(2) points. Because of the lower available cross section, the temperature will be higher at the two (2) points and
the cleaning pads may become damaged or wear out prematurely.
TIP!
Resurface the insert using a bench grinding wheel or angle grinder.
Note:
Be sure to install the O-ring located at the back of the insert
whenever they are changed.
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X - ACCESSORIES
O-ring

B) CLEANING PADS.
Cleaning pads are used on flat surfaces and external angles. They can also be used for
internal corners or as a first step, as they clean much faster than cleaning boots.
The cleaning pads are made from specially engineered polymer comprised of two (2) separate layers: one
internal rigid layer which is in contact with the insert for increased heat and chemical resistance, and one soft
external layer which is soft so that it will not damage or scratch the work piece during the cleaning operation.
For longer life, remove the cleaning pad and neutralize with Surfox-N
at the end of each working day
.
Cleaning pads are available in two (2) sizes:
Cleaning pad:
For large flat surfaces and external angles.
Part number 54-B 001.
To be used with tungsten insert 48-R 133 (and clamp ring 54-B 002).
Narrow cleaning pad:
For narrow flat surfaces and external angles.
Part number 54-B 023.
To be used with narrow tungsten insert 54-B 017 (and narrow clamp ring 54-B 020) .
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C)
CLEANING BOOTS.
Cleaning
boots are made from a specially engineered polymer. They are composed of
one rigid layer which is very thin and durable, but not very absorbent (does not hold liquid). This may require
additional Surfox-T solution to keep the boot wet during cleaning.
They are used for internal angles or tight corners because they are thinner
and reduce the chance of arcing.
Since they
wrap around the insert, they avoid short circuits (arcing).
Several shapes and sizes are available:
Cleaning boot:
For large flat internal surfaces or angles.
Part number 54-B 005.
To be used with tungsten insert 48-R 133.
Narrow Cleaning boot:
For narrow flat internal surfaces or angles.
Part number 54-B 007.
To be used with tungsten insert 54-B 017.
Cleaning boot 60º:
For large internal corners or angles.
Part number 54-B 006.
To be used with tungsten insert 54-B 016.
Narrow Cleaning boot 60º:
For narrow internal corners or angles.
Part number 54-B 008.
To be used with tungsten insert 54-B 018.
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