Aliaxis FRIATEC FRIAMAT basic 7th generation User manual

Operating instruction
FRIAMAT basic 7th generation

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Contents Page
1. Preliminary remarks 4
1.1 Safety instructions and hints 4
1.2 Intended use 4
2. Safety 5
2.1 Functional reliability 5
2.2 The operator’s obligations 5
2.3 Sources of danger 6
2.4 Mains operation 6
2.5 Generator operation 7
2.6 Extension cable 8
2.7 Opening the device 8
2.8 Safety measures at the installation site 8
2.9 Emergency 8
3. Basic information 9
3.1 Layout/parts 9
3.2 Function keys explained 10
3.3 Display 11
3.4 Function key symbols explained 12
3.5 Function status symbols explained 12
3.6 Type plate 12
3.7 Reader wand 13
3.8 Scanner 13
3.9 Protective cap for data interface 13
3.10 Temperature probe 14
3.11 Fan functionality 14
3.12 FRIAMAT preCHECK function 14
3.13 Signalling devices 15
3.14 Technical details 16
3.15 Automatic activation of maintenance interval 17
3.16 Transport/storage/dispatch 17

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4. First use 18
4.1 Activating and registering the device 18
5. “Fusion” sequence 20
5.1 Siting, connection, and startup 20
5.2 Reading in the barcode 21
5.3 Starting the fusion procedure 21
6. FRIAMAT basic 23
6.1 Basic settings 23
6.2 Info 23
6.3 Emergency Input 24
6.4 Update 24
7. Warranty / maintenance / disposal 26
7.1 Warranty / FRIAMAT GarantiePLUS 26
7.2 Yearly maintenance and care 26
7.3 Disposal 27
8. Error messages / warnings / info 28
9. Annex 31
9.1 Authorised service stations 31
9.2 Updates to these operating instructions 31
Contents Page

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1. Preliminary remarks
1.1 Safety instructions and hints
In these operating instructions, the following symbols with warnings are used:
Symbol Meaning
WARNING! Danger to persons.
Failing to observe this can cause death or serious injury.
CAUTION
Danger to persons.
Failing to observe this can cause low to medium severity
injuries.
NOTICE Danger to objects.
Failure to comply can result in objects damage.
INFORMATION Application tips and other useful information.
Failing to observe this cannot cause injury.
1.2 Intended use
FRIAMAT fusion units are designed to apply a maximum fusion voltage of 48 V
on the following:
• FRIALEN® safety fittings with HDPE pressure pipes (SDR 17-7),
• FRIALEN® XL large pipe installations with HDPE pressure pipes (SDR 17-7),
and
• FRIAFIT® sewage fittings with HDPE sewage pipes (SDR 17-33).
FRIAMAT fusion units can also be used on fittings from other manufacturers
when these components bear a 24 digit barcode complying with ISO
13950:2007-03. With the optional 1D/2D scanner, the new FRIAMAT is also
ready to read and process 2D barcodes according to ISO 12176-5 (Draft). The
power ratings and technical data of both the fittings and the FRIAMAT fusion
unit must be observed (see also Section 3.14 “Technical data”).
Intended use also includes adherence to:
• all of the instructions in these operating instructions,
• the general and specific processing specifications for electrofusion fittings,
and
• the applicable accident prevention regulations, the environmental regula-
tions, the statutory rules, the pertinent safety provisions, and all standards,
laws, and directives applying in the country of use.

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2. Safety
2.1 Functional reliability
FRIAMAT fusion units are state of the art, built in accordance with the require-
ments under ISO 12176-2 and the acknowledged safety standards and fitted
with the required safety devices.
Prior to delivery, FRIAMAT fusion units are tested for correct and safe functio-
ning. Failure to operate or otherwise use the equipment properly will pose a
danger to:
• the health of the operator,
• the FRIAMAT fusion unit or other property of the user, or
• the efficiency of work with the FRIAMAT fusion unit.
Safety considerations forbid the following:
• modifications and changes to the FRIAMAT fusion unit and
• working with FRIAMAT fusion units with broken lead seals.
Failing to observe the above makes all warranty claims void.
2.2 The operator’s obligations
Only trained personnel may work with the FRIAMAT fusion unit. In the work
area, the operator is responsible for all third parties. The owner is obliged:
• to make the operating instructions accessible to the operator and
• to ensure that these instructions have been read and understood.
The operating instructions must be kept at all times at the device’s place of use
(ideally in the mesh pocket on the transport box). They must be accessible to
the operator at all times.

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2.3 Sources of danger
WARNING!
Electric shock from live parts! Danger of death!
• Never leave the FRIAMAT fusion unit unattended.
• Immediately replace damaged housings, connecting lines, and extension cables.
Stop using the FRIAMAT fusion unit.
• Before all care and maintenance work, pull out the plug connecting the
equipment.
• Maintenance and repair work must be performed by authorised Aliaxis
Deutschland service stations only.
• Supply FRIAMAT fusion units only with the operating voltage specified on
the ratings plate.
• Fit a residual current protective device (RCD) when this is prescribed.
• Do not remove or otherwise put safety installations out of operation.
• Immediately eliminate identified defects.
WARNING!
Danger of fire and explosion from highly flammable materials and potentially
explosive atmospheres!
• Keep away from flammable liquids and gases.
• Do not use in potentially explosive atmospheres (e.g. in areas where flammable
gases, solvent vapours, or ignitable dusts can accumulate).
• Never leave the FRIAMAT fusion unit unattended.
2.4 Mains operation
Out of doors (building sites), power outlets must be fitted with residual current
protective devices (RCDs). The regulations governing RCDs must be observed
here.
NOTICE
Before commencing fusion, check the input voltage. The FRIAMAT fusion unit is
designed for an input voltage range of 190-250 V!

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2.5 Generator operation
NOTICE
Only those generators must be used that have been designed for industrial
use on building sites. The operating instructions for the generator must be
observed!
The use of generators must comply with DVGW work sheet GW308, VDE 0100
Part 728, and the specifications and guidelines applying in the country of use.
INFORMATION
The rated power output required from the generator depends on the level
needed for the largest fusion fitting, the connection conditions, the ambient
conditions, the generator type, and its control characteristics. Generators from
different series exhibit highly diverse control characteristics. The suitability of
a specific generator, therefore, cannot be safeguarded even when it provides
the required rated power output according to its technical data sheet.
In cases of doubt, e.g. when acquiring new equipment, contact our service
hotline [phone]!
Use only those generators that operate with frequencies within 44-66 'Hz.
First start the generator, and let it run for half a minute. If necessary, adjust the
no-load voltage, limiting it to the voltage specified in the technical data. The
generator (mains) fuse must be at least 16 A (slow blow).
NOTICE
During fusion, do not operate any other consumer from the same generator!
On finishing fusion work, first pull out the plug connecting the device to the
generator, and then switch off the generator.

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2.6 Extension cable
When using an extension cable, make sure it has an adequate conductor cross
section:
• 2.5 mm2up to 50 m in length or
• 4 mm2up to 100 m in length.
NOTICE
Danger of overheating in the extension cable!
The extension cable may be used only when it has been completely unwound and
stretched out.
2.7 Opening the device
WARNING!
Electric shock from live parts! Danger of death!
• Never open the FRIAMAT fusion unit when it is supplied with operating voltage!
• FRIAMAT fusion units may be opened only by specialised personnel from an
authorised Aliaxis Deutschland service station!
2.8 Safety measures at the installation site
The connecting and fusion cables must be protected against sharp edges.
Do not expose the FRIAMAT fusion unit to heavy mechanical loads. FRIAMAT
fusion units are splash proof. They may not, however, be immersed in water.
2.9 Emergency
In emergencies, immediately set the main switch to OFF, and disconnect the
FRIAMAT fusion unit from the voltage supply.

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3. Basic information
3.1 Layout/parts
1
2
3
4
58
6
7
1 Main switch
2 Fusion cable with reader wand or barcode scanner
3 Front foil with display and function keys
4 Service interfae (USB) with protective cap
5 Ventilation slots (air outlet)
6 Adapter bag
7 Power cable
8 Ventilation slots (air intake)

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3.2 Function keys explained
1
2
34
1 Function keys
The three blue function keys let you access the function key symbols shown on
the display.
2 Direction keys
The direction keys (left/right/up/down) let you move the cursor through the
menu structure. The selection is confirmed with OK or one of the function keys.
3 START key
The START key is used to start a fusion procedure. This key is also used to
confirm messages on the display.
4 STOP key
The STOP key is used to abort a fusion procedure, to close sub- or individual
menus, and to cancel an input (without saving).

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3.3 Display
24
3
1
1 Function status symbols
Symbols appear representing the functions that can be activated at this
time. See also Section 3.5. Also shown is the next due maintenance
(see also Section 7.2).
2 View ambient details
Key ambient details are shown (date, time, ambient temperature, voltage,
and frequency).
3 Main window
The main window presents all inputs and details in each of the menus.
4 Guide key symbols
This presents the functions that are activated at each of the blue guide
keys. The symbols shown vary depending on the menu selected
(see also Section 3.4).

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3.4 Function key symbols explained
Symbol Designation Description
Menu key This opens the main menu.
Input /
emergency input key
This lets you input a barcode manually,
e.g. when it cannot be read. This opens a
virtual keypad.
Confirm key Depending on the context: OK, Confirm,
Apply, Save, Select (a menu item).
Cancel key This ends an input and closes the dialog
without saving.
Back key This takes you one step back in a menu,
sequence, or input (without changes).
Next key This takes you to the next step in a
sequence or input.
Backspace key This virtual key (emergency inputs) deletes
the character to the left of the cursor.
3.5 Function status symbols explained
Symbol Description
Maintenance date: This is the next due maintenance
shown in days.
3.6 Type plate
The type plate lists the details specific to the FRIAMAT fusion unit and its
unique device number.

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3.7 Reader wand
To read in fusion barcodes and traceability barcodes, place the reader wand
under a slight angle (like a pencil) in front of the barcode on the fitting. Now
move the reader wand quickly over the whole label and a little beyond. Bar-
codes can be read in from right to left or vice versa. When the barcode has
been read in correctly, the device emits an acoustic signal to confirm this. If the
barcode cannot be read in the first time, repeat the procedure, this time under a
different angle or at a different speed.
NOTICE
Protect the tip of the reader wand from dirt and damage!
The condition of the reader wand tip has a direct effect on the legibility of barcodes.
3.8 Scanner
The mini scanner reads in 1D fusion and traceability barcodes without physical
contact. If fitted with the (optional) 1D/2D scanner, it can also read in
2D barcodes complying with ISO 12176-5 (Draft).
All you need to do is aim at the barcode and press the read button. The barcode
is scanned by means of a red light strip that must cross over the whole barcode,
whenever possible at the centre. The barcode is not detected properly when the
red light strip does not cross the whole barcode.
The optimal read results are obtained when the scanner is positioned at a small
distance over the barcode. When the barcode is read in successfully, the device
emits an acoustic signal.
NOTICE
Protect the reading window from dirt and scratches!
The condition of the reading window has a direct effect on the capabilities
of the FRIAMAT barcode scanner.
3.9 Protective cap for data interface
The USB port is found directly behind the protective cap. This data interface
functions as a service port. The protective cap for the data interface must be
screwed on at all times to prevent contaminants and moisture from reaching it.

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3.10 Temperature probe
FRIAMAT fusion units can be used only on electrofusion fittings bearing a
barcode. When this is read in, the microprocessor controlled FRIAMAT fusion
unit regulates and monitors the supplied energy fully automatically and defines
the fusion time as a function of the ambient temperature. This ambient tempe-
rature is continuously measured by the temperature probe on the fusion cable.
Make sure that both the temperature probe and the fusion fitting are exposed to
the same ambient temperatures. Avoid adverse processing situations, e.g.
where the probe is exposed to intense sunlight and the fitting is in the shade.
The temperature probe must be protected against damage.
3.11 Fan functionality
How the fans function depends on the temperatures measured at the heat sink
inside the FRIAMAT fusion unit. The fans switch ON automatically when the
heat sink reaches a certain temperature. And this not only during, but also
between fusion sessions, or after reactivation, depending on the load levels.
This safeguards reliable operations in continuous duty and during fusion on
large dimensions.
INFORMATION
Reduce cooling times!
In particular during series fusion work or work on fittings requiring high power levels,
leave the FRIAMAT fusion unit switched ON after each fusion. The fans can then
reduce the heat sink temperature.
3.12 FRIAMAT preCHECK function
Standard procedure:
Before every fusion process, the FRIAMAT conducts a preCHECK. This involves
the device calculating from the fitting parameters, the current device status,
and the ambient temperature whether this fusion can be executed to the end.
Not until then can the fusion be started, and performance related fusion stops
are reliably prevented as a result.
Multiphase fusions based on 2D barcodes complying with ISO 12176-5
(Draft):
Thanks to the new 2D barcode standard ISO 12176-5 (Draft), it is now possible
for the first time to perform multiple fusions / fusion phases without repeated

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barcode reads. Performing two to nine fusion phases is termed multiphase
fusions. This means that up to nine fusions can be performed immediately in
succession on the one fitting / component.
When this 2D barcode standard with multiphase fusions is applied, the
FRIAMAT preCHECK function is deactivated. When the 2D barcode standard
ISO 12176-5 (Draft) is applied with only one fusion, the FRIAMAT preCHECK
function is activated.
NOTICE
When multiple fusions are performed without the FRIAMAT preCHECK function,
very long duty cycles may cause excessive heating on the fusion unit. To prevent
heat damage to the unit, the device is designed to stop the fusion process.
A fusion process stopped in this manner is then unfinished. Once the fusion join
has cooled down fully, fusion must be repeated. Observe here the processing
instructions from the fitting manufacturer.
INFORMATION
When performing multiphase fusions complying with ISO 12176-5 (Draft) over
long duty cycles, use the device only in a cooled state. This generally helps to
avoid any undesirable stops to fusion.
3.13 Signalling devices
FRIAMAT fusion units confirm certain sequences of operations by emitting an
acoustic signal (1, 2, 3, or 5 beeps). These signals mean the following:
1 beep means: Read barcode confirmed.
2 beeps mean: Fusion procedure ended.
3 beeps mean: Supply voltage too low / too high.
5 beeps mean: Error! See display!
INFORMATION
Adjust the volume!
The volume of these signals can be set to “high” or “low” in the “Basic Settings”
menu. See also Sections 6.1.

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3.14 Technical details
Technical details * FRIAMAT basic
Input voltage range AC 190 V – 250 V
Frequency range 44 Hz...66 Hz
Input current AC 16 A max.
Power 3,5 kW
Generator rated output
for fittings
d 20 – d 160
d 180 – d 900
~ AC 2,4 kW
~ AC 5,0 kW
Unit fuse 16 A slow blow
Housing international protection IP 54 DIN EN 60529
protection class I DIN EN 60335-1
Connecting cable 5 m with contoured plug
Fusion cable 4 m with fittings plug, ø 4 mm
Barcode type code 2/5 interleaved according to ANSI HM 10.8
M-1983 and ISO CD 13950
code 128 a/b/c
2D-code (QR; Aztec; Data Matrix)
according to ISO 12176-5 (Draft)
Operating
temperature range**
-20°C...+50°C**
Fusion current monitoring short circuit 110 A
short circuit 1.70 x IN
interrupt 0.25 x IN
Fusion voltage max. DC 48V
Service port USB
Languages Bulgarian, Croatian, Czech, Danish, Dutch,
English, Estonian, Finnish, French, German,
Hungarian, Italian, Latvian, Lithuanian, Polish,
Portuguese, Romanian, Russian, Slovakian,
Slovenian, Spanish, Swedish, Turkish
Dimensions W x D x H 260 x 500 x 340 mm
Weight approx. 12,8 kg
Accessories operating instructions, transport box
Overvoltage classification Category II
Certificate/quality CE, ISO 9001, WEEE-Reg.-No. DE 49130851,
RoHS, REACH
*: Specifications subject to change.
**: Fusion work on fittings from other manufacturers must comply with their respective working temperature ranges!!

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3.15 Automatic activation of maintenance interval
The maintenance interval stored in the FRIAMAT fusion unit (default: 12 months,
see also Section 7.2) is not activated automatically until after the first fusion.
INFORMATION
The leading maintenance date is always shown on the display and may differ
from the details on the service label attached to the FRIAMAT fusion unit!
3.16 Transport/storage/dispatch
The FRIAMAT fusion unit is delivered in a transport box. This transport box
keeps it dry and protected against moisture. The box should always be used to
transport the device. The temperature range for storage is -20 °C to +70 °C.

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4. First use
When the FRIAMAT fusion unit is used for the first time, the user will be
prompted once only to set the display language, the log language, and the
country of use. These settings can be edited at any time at their respective
function keys in the menu “Basic Settings” (see Section 6.1).
4.1 Activating and registering the device
Before the user can activate and operate the FRIAMAT fusion unit, he must first
complete the activation dialogue now opening. Here the user must use a
smartphone’s camera to capture the QR code appearing on the FRIAMAT
fusion unit’s display. Then he must tap the URL now appearing, and start
entering the activation data on the smartphone. An external app for capturing
the QR code is now no longer necessary on Android 9.0 and Apple iOS 11
systems or later.
INFORMATION
Instead of scanning the QR code, the user may as an
alternative enter the URL https://aliaxis.de/sw-update
in the smartphone.
This URL opens on the user’s smartphone the registration dialogue where he
must enter the ID no. of the device he wants to activate, his company, and an
email address of the device’s owner. We recommend entering an email address
that is not subject to regular revision nor contains any personnel related data.
Once the user has confirmed the entered data, a four digit activation PIN is sent
to the entered email address. This four digit activation PIN must then be entered
in the activation dialogue on the FRIAMAT fusion unit’s display.
INFORMATION
If using entered personal data:
Any personal email address entered in the FRIAMAT fusion unit’s activation dialogue
will be stored and used by Aliaxis Deutschland as a fast, simple means to inform
this email address’s owner of the availability of new software updates and new
device features.

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To skip the activation dialogue, press the Cancel key to activate the device at a
later time. In this case, the prompt to activate the device will appear every time
the FRIAMAT fusion unit is switched on.
INFORMATION
Device registration in the customer portal at www.aliaxis.de/portal /en
Independently of the activation dialogue on its display, the FRIAMAT fusion unit can
also be registered www.aliaxis.de/portal/en via the FRIAMAT Software Update
module in the Aliaxis Deutschland GmbH customer portal at
www.aliaxis.de/portal/en. This, though, does not activate the FRIAMAT fusion unit,
and no activation PIN is generated.
The module “FRIAMAT Software Update” lets the user subscribe to emails providing
new details and new features specific to the fusion units he has registered there.
There is also the option of downloading provided software updates and then
updating the FRIAMAT fusion unit software. After registering for the module
“FRIAMAT Software Update”, the user will receive from Aliaxis Deutschland and its
affiliates for the registered FRIAMAT fusion units an emailed update notification and
further specific device details and new features sent to the address assigned to the
user account in the customer portal.
The use of the module “FRIAMAT Software Update” in the customer portal is
subject to the special conditions of use in addition to the general conditions of use
pertaining to the customer portal of Aliaxis Deutschland GmbH, Steinzeugstrasse
50, 68229 Mannheim, Germany, and to the services provided to users. The current
wording of the general and special conditions of use and the privacy policy pertain-
ing to the customer portal at aliaxis.de can be viewed and printed out under the
section “General terms and conditions” found in the footer at www.aliaxis.de/en
INFORMATION
In case of sale of the registered FRIAMAT fusion unit, the user has to inform
the new owner about the update possibilities and the use of the module
“FRIAMAT Software Update” in the customer portal on www.aliaxis.de/en and
to inform Aliaxis Deutschland about the change of ownership, naming the
new owner.

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5. “Fusion” sequence
5.1 Siting, connection, and startup
Before every use, you should check that the FRIAMAT fusion unit is not dama-
ged and operates properly within the specifications. All parts must be correctly
installed and all conditions fulfilled. Only then can the device operate properly.
The FRIAMAT fusion unit can be sited and operated out of doors when it is
protected against rain and moisture.
1. The FRIAMAT fusion unit must be sited on level ground.
2. Prepare the fitting and pipes for fusion in compliance with
the assembly instructions.
3. Make sure that the fitting’s contact pins are accessible for
connection to the fusion plugs.
NOTICE
Danger of overheating in the cables!
Before use, all cables must always be unwound completely. This applies to the
device, fusion, and extension cables.
4. Connect the device to the power supply (mains or generator).
To do so, insert the device’s plug into the socket.
5. If necessary, use an extension cable. Make sure that the conductor
cross section is adequate (see also Section 2.6).
6. When operating with a generator, make sure that it is fused with
at least 16 A (slow blow, see also Section 2.5).
7. When operating with a generator, first start the generator and
let it warm up for 30 s.
8. Switch ON the FRIAMAT fusion unit at its main switch.
NOTICE
Danger of scorching!
The contact areas on the fusion plugs and fitting must be clean. Soiled contacts can
cause the plug to overheat, damaging it.
• If necessary, wipe clean of any contaminants.
• You must always protect the plugs against soiling.
• When a deposit has formed that cannot be removed completely, the fusion
plugs must be replaced.
• First examine the fusion plugs and the fitting’s insert contacts for soiling,
then connect them.