Walton 20X10 SHIPLAP WORKSHOP Instruction manual

01SHPWOR2010DDOW-V1
20X10 SHIPLAP WORKSHOP
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Protim Aquatan* T5 is a coloured, water-based concentrate which is diluted with water to make a solution
for application to unseasoned timber. Protim Aquatan T5 treated wood is not protected against wood
destroying insects or wood decaying fungi. Further preservative treatment is required to protect against
these organisms.
Contains: Boric Acid, Sodium Hydroxide 32% solution, aqueous mixture of sodium dioctyl sulphosuccinate &
alcohols: 2,4,6-Trichlorophenol.
Hazard Statements:
H315: Causes skin irritation.
H319: Causes serious eye irritation.
H412: Harmful to aquatic life.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
IF SKIN IRRITATION OCCURS: Get medical advice/attention.
IF IN EYES: Rinse cautiously with water for several minuets. Remove contact lenses, and continue rinsing. If
the irritation persists: Get medical advice/attention.
DO NOT INGEST.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code

H=220cm W=140cm L=130cm
30mm Black Screw x 12
P 2
01SHPWOR2010DDOW-V1
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Length = 6088mm
Width = 3179mm
Height = 2485mm
Base Dimensions:
Length = 6008mm
Width = 3010mm
Building content
2
13456
Plain Side
Qty 4
Window Side
Qty 3
Floor
Qty 4
Roof Panel
Qty 4
9
Front
Gable
Right
Front
Gable
Left
Front
Gable
Top
Back Gable
Right
Back Gable
Left
10
Truss Block - 160mm Qty 6
Door Gable Rail - 1332mm
Tower Catch Block - 118mm Qty 2
14
20
15
21
17
Truss QTY 3
Plain Gable Strip - 2426mm
Cover Trim - 1757mm Qty 15
Door Beading Strip - 1720mm Qty 4
18
19
Finial
Qty 2
26
23 T Hinge
Qty 9
Felt
27
casement stay
QTY 3
Butt hinge QTY 6
Open
Window
QTY 3
29
25
30
Rim Lock
& Handle
24
Tower Bolt QTY 2
28
7
11
Master
Door
Slave
Door
12
16
Door Gable Strip - 2552mm
Door Strip - 2800mm Qty 4
22
8
Single Door
Side
Single
Door
13
Nail Bag 30mm Screw x 125
20mm Screw x 18
50mm Screw x 107
70mm Screw x 12
40mm Screw x 220
Felt Tacks x 275
16mm Screws x 18
100mm Screw x 6
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly
Door Gable Assembly
Step 1
2 x 50mm screws
Lay the Front Gable Right and Front Gable
top on a level floor place them next to each
other, ensure they are level at the top then
fix together using 2x50mm screws.Stagger
the screws so they do not collide.
1
3
50mm
screw
Pre drill
hole
34 Pad Bolt Block
140mm
31 Plain Gable Board
32 “U” Channel QTY 4
33 Gable Block
- 342mm
35
Pad Bolt

P 3
Step 2
2 x 50mm screws
Lay the Front Gable Left next to the Front
Top Gable, ensure they are level at the top
then fix together using 2x50mm screws.
Stagger the screws so they do not collide.
2
50mm
screw
Pre drill
hole
Line the Door Gable Strip up to the
assembled gable at the corners as shown in
the illustration and fix in place using 40mm
screws.
5x40mm Screws
40mm
screw
Pre drill
hole
Plain Gable Assembly
Step 3
12 x 50mm screws
Lay the Back Left Gable and Back Right
Gable on a level floor place them next to
each other, ensure they are level at the top
and bottom then fix together using
10x50mm screws. Stagger the screws so
they do not collide.
50mm
screw
Pre drill
hole
36
33
16
31
Turn the gable section over
and secure the top board in
place using 3x30mm
screws. Ensure to screw into
the framing, pre-drilling to
avoind splitting the board.
3 x 30mm screws
50mm
screw
Pre drill
hole

P 4
96 x 40mm screws
Place floor on firm and level base, ensure
base has suitable drainage free from areas
where water can collect. (See front page on
base requirements).
Attach the floors using 96 x 40mm screws
9
40mm
screw
Pre drill
hole
9
Step 4
Do not secure the building to
the floor until the roof is fitted.
Fix the corners with 50mm
screws as shown in diagram.
Position the panels so there is equal spacing
between the floor and cladding on all 4 sides
Step 5
3x50mm Screws
4
5
6
50mm
screw
Pre drill
hole
Step 6
Fix the next plain side and the
ingle door side side at the
corner with 50mm screws as
shown in diagram.
6x50mm Screws
50mm
screw
Pre drill
hole
6
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
8

P 5
Fix the remaining window sides
and plain sides with 50mm screws
as shown in diagram.
15x50mm Screws
7
50mm
screw
Pre drill
hole
7
7
Step 7
Fix the Door Gable (refer to steps 1
and 2 if you have not already
assembled this) at the corners with
50mm screws as shown in diagram.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 8
2
1
3
6
6
*Cut down trims to t
Measure the length of the door
gable rail and cut down a strip
match.
Fix in place using 2x30mm
screws.
Step 9
Fit the Door Gable Rail between the
Front Gable Left and Right. Fix to the
floor using 3x50mm screws. Ensure
screws line up with the framing.
3x50mm Screws
50mm
screw
Pre drill
hole
30mm
screw
Pre drill
hole
15 22

70mm
screw
100mm
screw
*Cut down trims to t
Measure the height of the doors and cut two trims to
match. Fix the strips onto the gable using 6 x 30mm
screws.
Measure across from the edges of the strip and cut the
third strip to match.
Fix the T Hinges onto the doors and door gable as
shown. Ensure that the screws go through the
cladding and into the framing behind.
72x30mm screws
Step 10
30mm
screw
Pre drill
hole
Step 11
Place a Truss central to where two
panels join. Align the top of the
truss with the top of the sides as
shown in the diagram.
HINT - Use a piece from the xing
kit as a guide.
Pencil mark the truss position and
remove truss.
Place the truss blocks up to the
pencil mark and x using 2x70mm
screws per block.
Place the truss back into position on
top of the support block and secure
using 100mm screw each side from
the top down through the truss and
into the block.
12x70mm Screws
6x100mm Screws
14
Pre drill
hole
Pre drill
hole
20
20
23
23
22
22 22

P 7
Step 12 Step 13
Place the remaining roof panels
ontop of the truss and ensure
that it butts up to the one
already xed. Fix in place with
40mm screws ensuring they go
through to the framing.
20x40mm Screws
40mm
screw
Pre drill
hole
Place the st two roof sheets
ontop of the plain gable and truss
making sure the roof sheet sits into
the gables and truss securing
using 40mm screws. Ensure there
is an eqal amount of overhang on
either side of the building.
20x40mm Screws
40mm
screw
Pre drill
hole
Secure the roof panels
together using the metal
“U” channels and 6x40mm
screws per “U” channel.
24x40mm Screws
40mm
screw
Pre drill
hole
32
10
10
10
10

P 8
Step 14 Step 15
Once the roof is fixed
attatch the building to the
floor with 50 mm screws.
48 x 50mm Screws
50mm
screw
Pre drill
hole
HANDLE
WITH CARE
12
3
4
245 x felt tacks
Cut four strips of felt and place
onto the roof. See below for
sizes.
Place the felt flat onto the roof
in the order that is stated on
the diagram below.
Once the sheets are laid out fix
them onto the roof with tacks
100mm apart.
12
34
Felt Strip Sizes
6190mm
Felt
tacks
B
BB
BB
B
B
B
B

P 9
Step 16 Step 17
Fit the cover trims to the
building and secure in place
with 40mm screws as shown.
Fit the Plain Gable Strip
where the two back gables
join using 4x40mm screws.
Pre drill to avoid splitting.
34x40mm Screws
19 17
17
40mm
screw
Pre drill
hole
*Cut down trims to t
16x40mm Screws
Fit the fascias to the roof
over the felt and secure in
place with 40mm screws as
shown.
Pre drill to avoid splitting.
Measure and trim down to
size.
40mm
screw
Pre drill
hole
17
17
17
17
17
17
26
17
17
26

Attatch the tower bolts to
the top and bottom door
blocks with 6x30mm screw
for each one.
First line up the door blocks
on top of the framing of the
doors.Then fix with
2x50mm screws by screwing
through the matchboard
door into the block.
12x30mm Black Screws
4x50mm Screws
b
a
c
Step 18 Step 19
22
30
30mm
16mm
Opening Window
Fixed Window
30mm
screw
30mm
screw
16mm
screw
30mm
screw
25
If you would like the windows to be
opening use the butt hinges to
attach the opening window strip
and the opening window together.
Use 30mm screws to fix the butt
hinge to the Window Strip and
16mm screws to fix it to the
Opening Window.
If you want to fix the opening
windows, instead of fixing butt
hinges to the opening window,
use 4x30mm screws to attach
the opening windows to the
window panel as shown in the
diagram.
6x30mm Screws
6x16mm Screws
4x30mm Screws
28
21
c
28
28
a
b
Place the cover strip 11mm above the
window gap in the window panel and
fix with 3x30mm screws per strip.
Measure and trim before fitting.
3x30mm Screws
*SCREW COUNT PER WINDOW
*Cut down trims to t

P 11
Fix the casement stay to the
opening window then align
the fixings onto the window
panel frame. Ensure the case-
ment stay fits into fixings when
closed before screwing them
down using 18 x 20mm screws.
6x20mm screws per casement stay
29
Step 21
Step 20 Rim lock
Flat head
Grub Screw
2x30mm screw
2x30mm screws
Screws provided with lock
Do not over tighten the screws
24
Rim lock fixing
Fig 1. (internal view)
Place the lock onto internal
horizontal framing ensure
alignment with the pre
drilled holes before fixing.
Align Lock keep with lock
and fix with screws provided.
Do not over tighten the
screws, otherwise the
locking mechanism will not
work.
Fig 2.
Place door handle bar
through the lock as in
diagram, fix door handle
onto bar with the flat headed
grub screw.
fig 3. (External view)
Fir the door handle cover
over the bar and fix with
2x30mm screws provided. Fix
the door handle onto bar
with the flat headed grub
screw as in diagram.
34
Fix pad bolt block to the side
door using 2x40mm screws as
shown in the illustration.
2x40mm screws
Step 22

P 12
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Fix pad bolt to the side door
with 6x30mm screws to side
door along the horizontal door
brace.
Then fix the pad bolt retainer to
the vertical door panel framing
using 4x30mm screws.
10x30mm screws
Step 23
35