Walton 3x6 Shiplap apex double door no windows Instruction manual

P 1
01OSBA0306DDNW-V1
3x6 Shiplap apex double door no windows
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a
Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.

Pre Assembly
Remove the transportation blocks from the
bottom of each panel before beginning
assembly. Each panel should have 2x blocks.
18
44
Step 1
Place the doors (No. 4) into the door
gable (No. 1) ensuring there is an even
gap around the doors.
Secure each door to the gable using 2x
T hinges (No. 17) and 7x30mm screws
per hinge.
*Ensure to x the hinges to the top &
bottom framing on each door.
28x30mm Screws
30mm
screw
Pre drill
hole
P 2
01OSBA0306DDNW-V1
Overall Dimensions:
Width = 1871mm
Depth = 859mm
Height = 1569mm
Base Dimensions:
Width = 1760mm
Depth = 795mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Gable
AI-01SHPDG1707X1960-V1
Plain Side QTY 2
AI-01OSBAPS800X1567-V1
Plain Gable
AI-01SHPPG1707X1960-V1
Floor
AI-01OSBF1760x795-V1
Roof QTY 2
PI-XX-XXXX
Door QTY 2
AI-01-11B439X1660-V1
Ridge Bar - 28x28x744mm
FS2828-744mm
Eaves Frame - 28x28x835mm QTY 2
FS2828-835mm
Block - 28x28x140mm QTY 2
FS2828-140mm
Door Strip - 28x12x1590mm QTY 2
S1228-1590mm
Cover Trim - 45x12x1575mm QTY 4
S1245-1575mm
Fascia - 60x12x1000mm QTY 4
S1260-1000mm
Door Trim - 60x12x530mm
S1260-530mm
Door Trim - 60x12x1016mm
S1260-1016mm
Finial Turn Button QTY 3
PI-07-0034
T Hinge QTY 4
PI-07-0021
“L” Bracket QTY 2
PI-07-0012
Nail Bag
50mm Screws x31
40mm Screws x17
30mm Screws x84
20mm Screws x11
Felt Tacks x51
1 2 3 4 5
67
8
9
10
11
12
13
14
15 16 17 18

Step 2
Place the oor (No. 4) onto a rm and
level base. Ensure the base has suitable
drainage and is free from areas where
standing water can collect.
*See front page for base requirements.
Step 3
Place the plain gable (No. 3)
and the rst plain side (No. 4)
onto the oor and x at the
corner using 3x50mm screws.
Do NOT secure the building to
the oor until the roof has been
xed in place.
3x50mm Screws
50mm
screw
Pre drill
hole
P 3
Please retain product label and instructions for future reference
Step 5
Fix the 2x “L” brackets (No. 18) to
either end of the ridge bar (No. 7)
using 2x20mm screws per bracket.
*Ensure the bracket plate(s) are
ush with each end of the ridge
bar.
Once in place position the ridge bar
between the gable and window
panel, securing into position using
2x30mm screws per side.
4x20mm Screws
4x30mm Screws
Pre drill
hole
20mm
screw
30mm
screw
718
2
3
a
b
a
b
b
bb
b
a
b
a
a
a
a
a
a
a
a
a
b
b
b
b
b
b
Step 4
Following the same method
outlined in Step 3, place the
assembled door gable and
the second plain side (No. 4)
onto the oor and x at the
corner using 3x50mm screws.
Do NOT secure the building to
the oor until the roof has been
xed in place.
9x50mm Screws
50mm
screw
Pre drill
hole
a
b

HANDLE
WITH CARE
12
3
4
Felt
tacks
*Felt size: 2150mm
P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
Step 6
Fix both eaves frame (No. 9) to the
edge of both roof panels (No. 5)
taking care to attach the eaves
frames to the edge of the roof panel
that matches their lengths.
Fix the roof sheets to the roof
ensuring they come together at the
top using 10x30mm screws per roof
sheet.
*Ensure to screw the roof sheets
into the framing of the panels and
the ridge bar.
28x30mm screws
Pre drill
hole
30mm
screw
5
8
Step 7
Once the roof has been
xed in place, secure the
building to the oor using
50mm screws.
*Ensure to screw through the panel
into the oor bearers below using
the nailing pattern as a guide.
18x50mm screws
Pre drill
hole
50mm
screw
b
b
bb
b
b
b
Step 8
Cut the felt into ine strip and lay
onto the roof as shown in the
illustration.
*Ensure there is approximately
50mm of overhanging felt around
the building.
Fix the felt onto the building using
the felt tacks supplied at 100mm
intervals.
50x Felt Tacks

16
16
10
13
14
P 5
Please retain product label and instructions for future reference
Step 8
Place the door strips (No. 10)
inbetween the door and door gable
as shown in the illustration and x
into position using 4x30mm screws
per strip.
Attach the blocks (No. 9) to the
reverse of the door at the top and
bottom, screwing through the front
of the door into the block with
2x30mm screws per block.
x a turn button (No. 16) to each
block with 1x30mm screw per turn
button making sure the doors can
be locked to the framing.
10x30mm Screws
Pre drill
hole
30mm
screw
Step 9
Fix the door trims (No’s. 13 & 14)
onto the front of the doors (opposite
door to the turn buttons on the back)
securing the trims using 7x20mm
screws.
Attach the last turn button (No. 16)
to the front of the building (same
door as the trims) using 1x20mm
screw.
8x20mm Screws
Pre drill
hole
20mm
screw
11
11
11
Step 10
Arrange the cover trims (No. 11)
around the building at each corner,
secure each cover trim in position
using 3x30mm screws.
12x30mm Screws
Pre drill
hole
30mm
screw
11
12
15
12
12
12
15
Step 11
Attach the fascia’s (No. 12) and the
nials (No. 15) to the top of the
building using 40mm screws,
ensuring to trap the felt between
the fascia and building.
16x40mm Screws
Pre drill
hole
40mm
screw

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference