Warner Electric CBC-700-90 User manual
Installation Instructions
P-272A
819-0 27
CBC-700 Series
Overexcitation Clutch/Brake Controls
An Altra Industrial Motion Company
2Warner Electric • 800-234-3369 P-272A • 819-0527
Contents
Introduction..................................2
Specifications................................3
ReorderInformation...........................3
Installation...................................4
ConnectionDiagram...........................4
DimensionalDiagram..........................4
TemplateforMounting.........................6
SystemTroubleshooting........................7
Warranty............................backcover
The CBC-700's sophisticated coil suppression
circuitry allows extremely short time delays and
quick response. Optically isolated switching
inputs promote full switching flexibility.
The CBC-700-90 incorporates several new
features:
A short circuit protection for the clutch and
brake outputs. If a short is present, an amber
L.E.D. will illuminate and the outputs will be
isabled. The short circuit L.E.D. is reset by
turning off the power to the control for 10
seconds.
• An O.E.X. on/off switch allows the user to
turn off the O.E.X. pulse for custom
applications.
• Two output L.E.D.s indicate when the brake
(red) or clutch (green) is on.
Introduction
Warner Electric's CBC-700 clutch/brake
control is a basic overexcitation control for
electromagnetic clutches and brakes.
Overexcitation, a momentary high voltage spike,
builds up electromagnetic flux very quickly in
the clutch and/or brake coil for quick
engagement and superior accuracy. The
CBC-700 works on the capacitive discharge
principle, boosting AC input voltage and storing
a high voltage pulse. No torque adjustment is
provided, so full torque is available from the
"on" clutch (or brake) by providing it with full
rated voltage. Two models of the CBC-700 are
available:
CBC-700-90 90 volt magnets
CBC-700-24 24 volt magnets
The CBC-700 requires only two adjustments.
Overexcitation pulse duration is adjustable in
seven ranges to custom tailor control function
for each application and to minimize coil
temperatures. A time delay between
clutch/brake engagement is also adjustable
between 0 and 100 milliseconds for the
CBC-700-90, and 0 to 50 milliseconds for the
CBC-700-24, by providing a rest period
between brake and clutch engagement. This
eliminates overlap and reduces heating and
wear of the clutch and brake units.
Failure to follow these
instructions may result in product damage,
equipment damage, and serious or fatal
injury to personnel.
3
Warner Electric • 800-234-3369 P-272A • 819-0527
Specifications
Input:
CBC-700-90: 120 VAC ± 10%, 50/60 Hz
CBC-700-24: 24 VAC ± 10%, 50/60 Hz
Output Voltage:
Steady State:
CBC-700-90: 90 VDC
CBC-700-24: 24 VDC
Overexcitation:
CBC-700-90: 340 VDC
CBC-700-24: 105 VDC
Output Current: (per channel, alternately)
CBC-700-90: 0.5 Amps max.*
CBC-700-24: 3.5 Amps max.
Circuit Protection: (fusing)
CBC-700-90: 1.6 Amp, 250 Volt, 5 x 20 mm, F/A
CBC-700-24: 5 Amp, 250 Volt, 5 x 20 mm, F/A
* Caution: It will not work with the SF1525HT-90
OEX Pulse Duration: (current model–with OEX on/off switch)
700-24 Switch Position 1 & 2 1 2 & 3 2 3 & 4 34
700-90 Switch Position 1 & 2 1 2 & 3 234All Open
Time (milliseconds) 8 11 15 22 34 50 100
OEX Pulse Duration: (early model–without OEX on/off switch)
Switch Position 1 & 2 1 2 & 3 2 3 & 4 34
Time (Milliseconds) 7 10 15 22 34 51 100
Anti-Overlap Adjustment:
CBC-700-90: 0 - 100 ms
CBC-700-24: 0 - 50 ms
Switching Inputs:
Two optically isolated, 10-30 VDC
Min. and Max. current input 3.1 - 9.5mA
Maximum off-state leakage < 2 mA
Ambient Temperature:
0 to 140 F (-18 to + 60 C)
Auxiliary Supply:
12 VDC, 250 mA maximum
Enclosure:
Rated NEMA 13 with optional enclosure (P/N 6042-101-004 )
Reorder Information
Model Part No.
CBC-700-24 6042-448-002
CBC-700-90 6042-448-003
CBC-700-90C 6042-448-013
Enclosure 6042-101-004
Note: CBC-700-90C has a right angle terminal strip and is conformally coated.
4Warner Electric • 800-234-3369 P-272A • 819-0527
Installation
The voltages in this control can cause serious injury (even death). When installing
or wiring this control, make sure the input power is off, and main capacitors discharged. Do not
apply voltage to the control until it is securely mounted and completely wired in accordance with
local codes and all installation work, including cleanup, has been completed.
Connection Diagram
Switching Options
The control may be operated in either 2-wire (level) or 3-wire (pulse) mode.
2-Wire 3-Wire
*Input voltage can be customer supplied or furnished by the 12 VDC auxiliary supply.
Example
Below is an example of a common approach using an external contact closure for the start signal
and a sensor to initiate braking.
4.50 (114.3)
1.85
(47)
2.50 (63.5)
5.00
(127)
3.25
(82.5)
4.65
(118.1)
0.125R, TYP
(3.2)
0.50
(12.7)
0.50
(12.7)
6 PLS
0.20 (5.1) 0.95
(24)
0.100 R, TYP
(2.54)
Dimensional Diagram
The control may be mounted on its base (two mounting slots) or on its back (for mounting slots). All
dimensions are nominal.
in. (mm)
All dimensions
nominal
CBC-700-90: 120 VAC
CBC-700-24: 24 VAC
AuxiliaryC
Supply
(12V)
Brake
Input
(10-30 VDC)
Clutch
Input
(10-30 VDC)
(Ch. 1)
Brake
Ch. 2
Clutch
12 3 4 5 67 8 910 11
+
+
+---
2-Wire
10-30 VDC*
Open: Brake
Closed: Clutch
3-Wire
10-30VDC* 10-30VDC*
++
--
56 78
34 5 678
+
-
Sensor
NPN
Brake/Stop Input From Sensor (NPN)
Powered From Auxiliary Supley
4
Output
Clutch/Start Input
Through External
Momentary Contact
111
2 3 456 7 8910
Clutch/ OEX Switch Overlap Pot
Brake (CBC-700-90) (CBC-700-90)
Model Switches On %
SF/PB-120 1&2 0
SF/PB-170 1&2 0
SF/PB-250 15
SF/PB-400 3 20
SF-500 2&3 10
PC/PB-500 2&3 15
SF-650 2 15
PB-650 2 15
SF-825 4 30
SF-825 brg 4 25
PC/PB-825 3 20
SF-1000 4 35
PC/PB-1000 4 30
SF-1225 All open 60
PC/PB-1225 4 40
SF-1525 All open 70
PC/PB-1525 All open 60
EC-375 18
EB-375 16
EC-475 2&3 12
EB-475 2&3 10
EC-650 2 15
EB-650 2 15
EC-825 4 26
EB-825 3 20
EC-1000 4 30
EB-1000 4 30
EC-1225 All open 60
EB-1225 All open 55
UM/EM-50 15
UM/EM-100 2&3 8
UM/EM-180 2&3 8
UM/EM-210 2 20
UM/EM-215 2 20
EP-170 1&2 0
EP-250 15
EP-400 3 20
EP-500 2&3 15
EP-825 4 25
EP-1000 4 35
EP-1525 All open 70
AT-25 3 10
AT-55 3 20
AT-115 3 40
Clutch/ OEX Switch Overlap Pot
Brake (CBC-700-90) (CBC-700-90)
Model Switches On %
SF/PB-120 1&2 0
SF/PB-170 1&2 0
SF/PB-250 15
SF/PB-400 3&4 20
SF-500 2&3 10
PC/PB-500 2&3 15
SF-650 2 15
PB-650 2 15
SF-825 3 30
SF-825 brg 3 25
PC/PB-825 3&4 20
SF-1000 3 35
PC/PB-1000 3 30
SF-1225 4 60
PC/PB-1225 3 40
SF-1525 4 70
PC/PB-1525 4 60
EC-375 18
EB-375 16
EC-475 2&3 12
EB-475 2&3 10
EC-650 2 15
EB-650 2 15
EC-825 3 26
EB-825 3&4 20
EC-1000 3 30
EB-1000 3 30
EC-1225 4 60
EB-1225 4 55
UM/EM-50 15
UM/EM-100 2&3 8
UM/EM-180 2&3 8
UM/EM-210 2 20
UM/EM-215 2 20
EP-170 1&2 0
EP-250 15
EP-400 3&4 20
EP-500 2&3 15
EP-825 3 25
EP-1000 3 35
EP-1525 4 70
AT-25 3&4 10
AT-55 3&4 20
AT-115 3&4 40
Clutch/ OEX Switch Overlap Pot
Brake (CBC-700-24) (CBC-700-24)
Model Switches On %
SF/PB-120 10
SF/PB-170 10
SF/PB-250 13
SF/PB-400 2 10
SF-500 2 16
PC/PB-500 2&3 10
SF-650 3&4 18
PB-650 2 16
SF-825 3&4 20
SF-825 BRG 3&4 20
PC/PB-825 3&4 15
SF-1000 3&4 25
PC/PB-1000 3&4 30
PC/PB-1225 3&4 22
SF-1225 3 40
PC/PB-1225 3 38
SF-1525 4 70
PC/PB-1525 3 45
SF-1525 HT 4 80
EC-375 15
EB-375 15
EC-475 2&3 12
EB-475 2&3 10
EC-650 3&4 15
EB-650 2 15
EC-825 3&4 20
EB-825 3&4 20
EC-1000 3&4 30
EB-1000 3&4 30
EC-1225 3 40
EB-1225 3 40
UM/EM-50 1&2 5
UM/EM-100 2&3 5
UM/EM-180 2&3 5
UM/EM-210 28
UM/EM-215 3&4 8
EP-250 13
EP-400 2 10
EP-500 2 16
EP-825 3&4 20
EP-825 HT 4 *0
EP-1000 3&4 25
EP-1525 3 70
AT-25 24
AT-55 26
AT-115 3&4 14
5
Warner Electric • 800-234-3369 P-272A • 819-0527
CBC-700-90 (current model)
(with OEX on/off switch)
CBC-700-90 (early model)
(without OEX on/off switch)
CBC-700-24
This is a floating-type control and is not refer-
enced to AC ground. Under no circumstances should any of
the output wire leads be connected to earth or chassis ground
as the unit will be destroyed.
(Example shows 2 & 3 on for 15 ms duration)
OPEN
1234
Anti-Overlap Time Delay
Potentiometer PI
OEX Duration Settings
*For the units with a shuttle armature, the
overlap setting should be zero (0).
Control Adjustments
The duration of the OEX Pulse and Anti-Overlap Time Delay can be optimized to a specific clutch/
brake. The chart above designates switch settings for 90 and 24 VDC Warner Electric clutch/brake
models.
1000
6Warner Electric • 800-234-3369 P-272A • 819-0527
Template for Mounting CBC-700
Base Mount
Wall Mount
7
Warner Electric • 800-234-3369 P-272A • 819-0527
System Troubleshooting
The chart below will be helpful when attempting to isolate problems which may occur in the control
system. It will also prove helpful when encountering problems during initial system start-up.
Symptom A: No output on either clutch or brake upon power-up.
Probable Cause Solution
Improper wiring Check wiring and correct if necessary.
No power available Check that AC power is available to control.
Blown fuse * See Fuse keeps blowing, Symptom C.
Faulty control Replace control.
Symptom B: Clutch activates upon power-up.
Probable Cause Solution
Improper wiring Check wiring and correct if necessary.
Faulty input switching circuit Check that input switching network is providing proper signal.
Symptom C: Fuse keeps blowing.
Probable Cause Solution
Improper wiring Check wiring and replace fuse.
Shorted brake/clutch coil Check coil resistance and replace if necessary.
Ground Fault Check coil to earth ground resistance.
Improper AC line voltage Check line voltage and correct if necessary.
Improper magnet voltage Check magnet voltage rating and replace with correct magnet if necessary.
Symptom D: Magnets do not appear to have enough torque.
Probable Cause Solution
Improper OEX switch setting Set pulse duration switch settings according to setup chart.
Magnets incorrectly sized Verify sizing by repeating the selection process.
Symptom E: Outputs don't switch; Inputs don't switch.
Probable Cause Solution
Incorrectly wired inputs Check wiring and correct if necessary.
Faulty switching device Check for proper operation and replace if defective.
Faulty control Replace control.
Symptom F: Switching time too long or too short.
Probable Cause Solution
Improper overlap pot setting Set overlap according to setup chart.
Symptom G: Amber L.E.D. illuminated *
Probable Cause Solution
Improper wiring Check wiring and correct if necessary.
Shorted brake/clutch coil Check coil resistance and replace if necessary.
Faulty control Replace control.
* Turn off power to control for 10 seconds to turn off amber L.E.D.
Warner Electric LLC
449 Gardner Street • South Beloit, IL 61080
815- 89- 771 • Fax: 815- 89-2582
www.warnerelectric.com
An Altra Industrial Motion Company
P-272A • 819-0527 6/08 Printed in USA
Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product
manufactured and sold by it which proves to be defective in material or workmanship within a period of
one (1) year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without Warner
Electric LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges
prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained
by writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit,
Illinois 61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is rendered.
If found defective under the terms of this warranty, repair or replacement will be made, without charge,
together with a refund for transportation costs. If found not to be defective, you will be notified and, with
your consent, the item will be repaired or replaced and returned to you at your expense.
This warranty covers normal use and does not cover damage or defect which results from alteration,
accident, neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not
apply to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the
defective product and in no event shall Warner Electric LLC be liable for consequential, indirect, or
incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective
product. Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty
or to assume any other obligation or liability on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE
CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL
CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE
PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES,
WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT
LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
Changes in Dimensions and Specifications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice.
Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on
request to Warner Electric.
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1
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