Watson Marlow Pumps 530 Series User manual

Betriebsanleitung 530 S/SN
m-530sn-en-07 1
Contents
1 Declaration of conformity 4
2 Declaration of incorporation 5
3 When you unpack your pump 6
3.1 Unpacking your pump 6
3.2 Packaging disposal 6
3.3 Inspection 6
3.4 Components supplied 6
3.5 Storage 6
4 Information for returning pumps 7
5 Peristaltic pumps - an overview 8
6 Warranty 9
7 Safety notes 11
8 Pump specifications 15
8.1 Specification ratings 15
8.2 Weights 15
8.3 Pumphead options 16
9 Good pump installation practice 17
9.1 General recommendations 17
9.2 Dos and don'ts 18
10 Pump operation 19
10.1 Keypad Layout and Key IDs 19
10.2 Starting and stopping 20
10.3 Using up and down keys 20
10.4 Maximum speed 20
10.5 Change rotation direction 20
11 Connecting to a power supply 21
11.1 Conductor colour coding 22
11.2 Wiring the US NEMA module 22

11.3 Earth screening of control cables on NEMAmodule 22
12 Start-up check list 23
13 Switching the pump on for the first time 24
13.1 Selecting the display language 24
13.2 First-time start-up defaults 26
14 Switching the pump on in subsequent power cycles 28
15 Mode menu 29
16 Manual 30
16.1 START 30
16.2 STOP 31
16.3 INCREASING AND DECREASING FLOW RATE 32
16.4 MAX FUNCTION (Manual mode only) 33
17 Flow calibration 34
17.1 Setting the flow calibration 34
18 MemoDose mode 37
18.1 To configure MemoDose 37
18.2 Set flow rate 38
18.3 Resume interrupted doses 39
18.4 Master dose 40
18.5 Manual dosing 43
19 Main menu 45
19.1 Security settings 45
19.2 General settings 56
19.3 Control settings 68
19.4 Help 70
20 Troubleshooting 71
20.1 Error codes 71
20.2 Technical support 72
21 Drive maintenance 73
22 Drive spares 74
23 Pumphead replacement 75
23.1 Pumphead replacement 75
24 Tube replacement 76
24.1 Continuous tubing 76
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24.2 Tube elements 77
25 Ordering information 79
25.1 Pump part numbers 79
25.2 Tubing and element part numbers 80
25.3 Pumphead spares 84
25.4 Pumping accessories 86
26 Performance data 88
26.1 Performance curves 88
27 Trademarks 93
28 Disclaimers 94
29 Publication history 95
m-530sn-en-07 3

1 Declaration of conformity
Watson-Marlow Limited
Falmouth
Cornwall
TR11 4RU
England
1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN)
630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN)
730 Cased pumps (Models: SN, UN, DuN, BpN)
2. Manufacturer:
Watson Marlow Ltd
Bickland Water Road
Falmouth
TR11 4RU
UK
3. This declaration of conformity is issued under the sole responsibility of the manufacturer
4. All models and versions of the 530, 630 and 730 series of cased peristaltic pump with all
approved pump heads, tubing and accessories.
5. The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
Machinery Directive 2006/42/EC
EMC Directive 2014/30/EC
ROHS Directive 2011/65/EU
6. Harmonised standards used:
BS EN61010-1:2010 third edition Safety requirements for electrical equipment for
measurement, control, and laboratory use Part 1: General requirements
EN61326-1:2013 Electrical equipment for measurement, control and laboratory use – EMC
requirements Part 1: General requirements
BS EN 60529:1992+A2:2013 Degrees of protection provided by enclosures (IP code)
7. Intertek Testing and Certification Ltd, No: 3272281, performed compliance testing to BS EN
61010-1:2010, IEC 61010-1:2010, UL 61010-1:2010 and CAN/CSA C22.2 Bo 6101010-
1:2010 and issued certification of compliance to these standards.
Signed for and behalf of:
Watson Marlow Ltd
Falmouth, 6th January 2016
Simon Nicholson, Managing Director, Watson-Marlow Limited
EC Declaration of Conformity
4 m-530sn-en-07

2 Declaration of incorporation
Watson-Marlow Ltd
Falmouth
Cornwall
TR11 4RU
England
In accordance with the Machinery Directive 2006/42/EC that ifthis unitisto be installed into a machine
or isto be assembled with other machines for installations, itshall notbe put into service until the
relevant machinery has been declared in conformity.
We hereby declare that:
Peristaltic Pump
Series: 530, 630 and 730 cased pumps
the following harmonised standards have been applied and fulfilled for health and safety
requirements:
Safety of Machinery – EN ISO 12100
Safety of Machinery – Electrical Equipment of Machines BS EN 60204-1
Quality Management System – ISO 9001
and the technical documentation is compiled in accordance with Annex VII(B) of the Directive.
We undertake to transmit, in response to a reasoned request by the appropriate national authorities,
relevant information on the partly completed machinery identified above. The method of transmission
shall be by mail or email.
The pump head is incomplete and must not be put into service until the machinery into which it is to be
incorporated has been declared in conformity with the provisions of the Directive.
Person authorised to compile the technical documents:
Andrew Green, Design & Engineering Director, Watson-Marlow Ltd.
Place and date of declaration: Watson-Marlow Ltd, 31.07.2015
Responsible person:
Simon Nicholson, Managing Director, Watson-Marlow Ltd
Declaration of Incorporation
m-530sn-en-07 5

3 When you unpack your pump
3.1 Unpacking your pump
Unpack all parts carefully, retaining the packaging until you are sure all components are
present and in good order. Check against the components supplied list, below.
3.2 Packaging disposal
Dispose of packaging materials safely, and in accordance with regulations in your area. The
outer carton is made of corrugated cardboard and can be recycled.
3.3 Inspection
Check that all components are present. Inspect components for damage in transit. If
anything is missing or damaged, contact your distributor immediately.
3.4 Components supplied
530 Components
•530 pump drive unit, fitted with 520R2 or other pumphead if specified as a pump
•The designated power cable (attached to the pump drive unit)
•A 530N module providing pump ingress protection to IP66, NEMA 4X, if a 530SN,
530UN, 530DuN or 530BpN.
Note: the module is attached for transit, but must be removed to allow wiring up,
voltage selection and fuse inspection and then re- affixed before the pump is
operated.
•Product safety information booklet incorporating quick start manual
3.5 Storage
This product has an extended shelf life. However, care should be taken after storage to
ensure that all parts function correctly. Please observe the storage recommendations and
use-by dates which apply to tubing you may wish to bring into service after storage.
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4 Information for returning pumps
In compliance with the UK Health and Safety at Work Act and the Control of Substances
Hazardous to Health Regulations, you are required to declare the substances which have
been in contact with product (s) you return to Watson- Marlow or it subsidiaries or
distributors. Failure to do so will cause delays. Please ensure that you email us this
information and receive a RGA (Returned Goods Authorisation) before you despatch the
product (s). A copy of the RGA form must be attached to the outside of the packaging
containing the product(s).
Please complete a separate decontamination declaration for each product and attach it to
the outside of the packaging containing the product (s). A copy of the appropriate
decontamination declaration can be downloaded from the Watson- Marlow website at
www.wmftg.com/decon
You are responsible for cleaning and decontaminating the product(s) before return.
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5 Peristaltic pumps - an overview
Peristaltic pumps are the simplest possible pump, with no valves, seals or glands to clog or
corrode. The fluid contacts only the bore of a tube, eliminating the risk of the pump
contaminating the fluid, or the fluid contaminating the pump. Peristaltic pumps can operate
dry without risk.
How they work
A compressible tube is squeezed between a roller and a track on an arc of a circle, creating
a seal at the point of contact. As the roller advances along the tube, the seal also
advances. After the roller has passed, the tube returns to its original shape, creating a
partial vacuum which is filled by fluid drawn from the inlet port.
Before the roller reaches the end of the track, a second roller compresses the tube at the
start of the track, isolating a packet of fluid between the compression points. As the first
roller leaves the track, the second continues to advance, expelling the packet of fluid
through the pump’s discharge port. At the same time, a new partial vacuum is created
behind the second roller into which more fluid is drawn from the inlet port.
Backflow and siphoning do not occur, and the pump effectively seals the tube when it is
inactive. No valves are needed.
The principle may be demonstrated by squeezing a soft tube between thumb and finger
and sliding it along: fluid is expelled from one end of the tube while more is drawn in at the
other.
Animal digestive tracts function in a similar way.
Suitable applications
Peristaltic pumping is ideal for most fluids, including viscous, shear-sensitive, corrosive and
abrasive fluids, and those containing suspended solids. They are especially useful for
pumping operations where hygiene is important.
Peristaltic pumps operate on the positive displacement principle. They are particularly
suitable for metering, dosing and dispensing applications. Pumps are easy to install, simple
to operate and inexpensive to maintain.
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6 Warranty
Watson- Marlow Ltd ("Watson- Marlow") warrants this product to be free from defects in
materials and workmanship for five years from the date of shipment, under normal use and
service.
Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim
arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's
option: repair, replacement or credit, where applicable.
Unless otherwise agreed in writing, the foregoing warranty is limited to the country in
which the product is sold.
No employee, agent or representative of Watson-Marlow has the authority to bind Watson-
Marlow to any warranty other than the foregoing unless in writing and signed by a director
of Watson-Marlow. Watson-Marlow makes no warranty of the fitness of its products for a
particular purpose.
In no event:
i. shall the cost of the customer's exclusive remedy exceed the purchase price of the
product;
ii. shall Watson-Marlow be liable for any special, indirect, incidental, consequential,
or exemplary damages, however arising, even if Watson-Marlow has been advised
of the possibility of such damages.
Watson-Marlow shall not be liable for any loss, damage, or expense directly or indirectly
related to or arising out of the use of its products, including damage or injury caused to
other products, machinery, buildings, or property. Watson-Marlow shall not be liable for
consequential damages, including without limitation, lost profits, loss of time,
inconvenience, loss of product pumped, and loss of production.
This warranty does not obligate Watson-Marlow to bear any costs of removal, installation,
transportation, or other charges which may arise in connection with a warranty claim.
Watson-Marlow shall not be responsible for shipping damage of returned items.
Conditions
oProducts must be returned by pre-arrangement to Watson-Marlow, or a Watson-Marlow
approved service centre.
oAll repairs or modifications must have been made by Watson-Marlow Ltd, or a Watson-
Marlow approved service centre or with the express permission in writing of Watson-
Marlow, signed by a manager or director of Watson-Marlow.
oAny remote control or system connections must be made in accordance to Watson-
Marlow recommendations.
oAll PROFIBUS systems must be installed or certified by a PROFIBUS approved installation
engineer.
Exceptions
oConsumable items including tubing and pumping elements are excluded.
oPumphead rollers are excluded.
oRepairs or service necessitated by normal wear and tear or by lack of reasonable and
proper maintenance are excluded.
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oProducts which, in the judgement of Watson-Marlow, have been abused, misused, or
subject to malicious or accidental damage or neglect are excluded.
oFailure caused by electrical surge is excluded.
oFailure caused by incorrect or sub-standard system wiring is excluded.
oDamage by chemical attack is excluded.
oAncillaries such as leak detectors are excluded.
oFailure caused by UV light or direct sunlight.
oAny attempt to disassemble a Watson- Marlow product will invalidate the product
warranty.
Watson-Marlow reserves the right to amend these terms and conditions at any time.
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7 Safety notes
This safety information should be used in conjunction with the rest of this operating
manual.
In the interests of safety, this pump and pumphead should only be used by competent,
suitably trained personnel after they have read and understood the manual and considered
any hazard involved. If the pump is used in a manner not specified by Watson-Marlow Ltd,
the protection provided by the pump may be impaired. Any person who is involved in the
installation or maintenance of this equipment should be fully competent to carry out the
work. In the UK this person should also be familiar with the Health and Safety at Work Act
1974.
This symbol, used on the pump and in the manual, means: Caution,
refer to accompanying documents.
This symbol, used on the pump and in the manual, means: Do not
allow fingers to contact moving parts.
This symbol, used on the pump and in the manual, means: Caution,
hot surface.
This symbol, used on the pump and in the manual, means: Caution,
risk of electric shock.
This symbol, used on the pump and in the manual, means: Personal
Protective Equipment (PPE) must be worn.
This symbol, used on the pump and in the manual, means: Recycle
this product under the terms of the EU Waste Electrical and Electronic
Equipment (WEEE) Directive.
Within the 630 and 730 pumps there are thermal fuses which self-
reset; if they trip, error code "Err17 Under Voltage" is displayed.
m-530sn-en-07 11

Fundamental work with regard to lifting, transportation, installation,
starting-up, maintenance and repair should be performed by qualified
personnel only. The unit must be isolated from mains power while
work is being carried out. The motor must be secured against
accidental start-up.
Some pumps weigh more than 18kg (the exact weight depends on the
model and pumphead - see on the pump). Lifting should be performed
according to standard Health and Safety guidelines. Finger recesses
are built into the sides of the lower shell for convenience in lifting; in
addition, the pump can conveniently be lifted by grasping the
pumphead and (where fitted) the 'N' module at the rear of the pump.
There is a user-replaceable fuse located at the rear of the pump. Some
country specific mains plugs contain an additional replaceable fuse.
Fuses must be replaced with parts with the same rating.
There are no user-serviceable fuses or parts inside this pump.
Note - the mains power supply cable is supplied hardwired into the
pump and is not customer replaceable.
IP66 pumps are supplied with a mains plug. The gland at the NEMA
Module end of the cable is IP66 rated. The mains plug at the opposite
end of the cable is NOT IP66 rated. It is the user's responsibility to
ensure that the connection to the mains supply is IP66 rated.
This pump must be used only for its intended purpose.
The pump must be accessible at all times to facilitate operation and maintenance. Access
points must not be obstructed or blocked. Do not fit any devices to the drive unit other
than those tested and approved by Watson- Marlow. Doing so could lead to injury to
persons or damage to property for which no liability can be accepted.
The pump's main plug is the disconnecting device (for isolating the motor drive from the
mains supply in an emergency). Do not position the pump so that it is difficult to disconnect
the mains plug.
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If hazardous fluids are to be pumped, safety procedures specific to
the particular fluid and application must be put in place to protect
against injury to persons.
This product does not comply with the ATEX directive and must not be
used in explosive atmospheres.
Ensure the chemicals to be pumped are compatible with the
pumphead, lubricant (where applicable), tubing, pipework and
fittings to be used with the pump. Please refer to the chemical
compatibility guide which can be found at: www.wmftg.com/chemical.
If you need to use the pump with any other chemical please contact
Watson-Marlow to confirm compatibility.
If the Auto restart feature is enabled it may cause the pump to start as
soon as power is turned on.
Auto-restart only affects operation of manual mode, network mode and
memodose mode.
If Auto restart is enabled the "!" Symbol is shown on the screen to
warn users that the pump may operate without any manual
intervention (pump resumes with previous settings).
Do not use auto restart for more than 20 mains power starts per hour.
We recommend remote control where a high number of starts is
required.
If the pump is configured to network mode or analog mode it will
respond to remote commands at any time including immediately after
power on. The "!" Symbol is shown on the screen to warn users that
the pump may operate without any manual intervention (e.g. a remote
setpoint could start the pump with no key press required).
m-530sn-en-07 13

There are moving parts inside the pumphead. Before opening the tool-
unlockable guard or tool-unlockable track, ensure that the following
safety directions are followed:
1. Ensure the pump is isolated from the mains power.
2. Ensure that there is no pressure in the pipeline.
3. If a tube failure has occurred, ensure that any fluid in the
pumphead has been allowed to drain to a suitable vessel,
container or drain.
4. Ensure that appropriate Personal Protective Equipment (PPE) is
worn.
Primary operator protection from rotating parts of the pump is
provided by the pumphead safeguard. Note that safeguards differ,
depending on the type of pumphead. See the pumphead section of the
manual.
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8 Pump specifications
8.1 Specification ratings
Operating temperature 5C to 40C (41F to 104F)
Storage temperature 530: -40C to 70C (-40F to 158F)
Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C
(104F)
Maximum altitude 2000m (6560ft)
Power consumption 530: 135VA
Supply voltage 100-120V/200-240V 50/60Hz 1pH
Maximum voltage
fluctuation
+/-10% der Nennspannung. Eine konstante
Netzstromversorgung und störfeste Kabelanschlüsse
entsprechend den einschlägigen Richtlinien müssen
gewährleistet sein.
Full load current 530: <0.6A@ 230V; <1.25A @ 115V
Fuse rating 530: Ceramic, 5x20mm, 2.5A, 250V AC, Time Delay
Installation category
(overvoltage category)
II
Pollution degree 2
IP 530: IP31 to BS EN 60529, if supplied with N module then
IP66 to BS EN 60529. Equivalent to NEMA 4X to NEMA 250
*(indoor use - protect from prolonged UV exposure)
dB rating 530: < 70dB (A) @ 1m
Control ratio 530: 0.1-220rpm (2200:1)
Maximum speed 530: 220rpm
8.2 Weights
530 Drive only + 520R, 520R2 + 520REL,520REM,
520REH
+ 505L
IP31 9.7kg 21lb
6oz
10.6kg 23lb
5oz
10.5kg 23lb 3oz 12.2kg 26lb
14oz
IP66 10.6kg 23lb
5oz
11.5kg 25lb
5oz
11.4kg 25lb 2oz 13.1kg 28lb
13oz
m-530sn-en-07 15

Some pumps weigh more than 18kg (the exact weight depends on the
model and pumphead - see on the pump). Lifting should be performed
according to standard Health and Safety guidelines. Finger recesses
are built into the sides of the lower shell for convenience in lifting; in
addition, the pump can conveniently be lifted by grasping the
pumphead and (where fitted) the module at the rear of the pump.
8.3 Pumphead options
530 pump range
520R, 501RL, 313, 314, 505L, 505BA, 505CA, 314MC, 318MC:
16 m-530sn-en-07

9 Good pump installation practice
9.1 General recommendations
It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from
excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead
operation. Allow a free flow of air around the pump to ensure that heat can be dissipated.
Ensure that the ambient temperature around the pump does not exceed the recommended
maximum operating temperature.
The STOP key on pumps supplied with a keypad will always stop the pump. However, it is
recommended that a suitable local emergency stop device is fitted into the mains supply to
the pump.
Do not stack the pumps more than the recommended maximum number. When the pumps
are stacked, ensure that the ambient temperature around all the pumps in the stack does
not exceed the recommended maximum operating temperature.
The pump may be set up so that the direction of rotor rotation is clockwise or counter-
clockwise, whichever is convenient.
Please note, however, that for some pumpheads the tube life will be greater if the rotor
rotates clockwise; and that performance against pressure will be maximised if the rotor
rotates counter-clockwise. To achieve pressure in some pumpheads the pump must rotate
counter-clockwise.
Optimum
tube life
≥ 4 bar
Peristaltic pumps are self-priming and self-sealing against backflow. No valves are required
in inlet or discharge line, except those specified as below.
Users must fit a non-return valve between the pump and the
discharge pipework to avoid the sudden release of pressurised fluid
in the event of a pumphead or tube failure. This shall be fitted
immediately after the discharge of the pump.
m-530sn-en-07 17

Valves in the process flow must be opened before the pump operates. Users are advised to
fit a pressure relief device between the pump and any valve on the discharge side of the
pump to protect against damage caused by accidental operation with the discharge valve
closed.
9.2 Dos and don'ts
lDo not build a pump into a tight location without adequate airflow around the pump.
lDo keep delivery and suction tubes as short and direct as possible - though ideally not
shorter than one metre - and follow the straightest route. Use bends of large radius: at
least four times the tubing diameter. Ensure that connecting pipework and fittings are
suitably rated to handle the predicted pipeline pressure. Avoid pipe reducers and
lengths of smaller bore tubing than the pumphead section, particularly in pipelines on
the suction side. Any valves in the pipeline must not restrict the flow. Any valves in the
flow line must be open when the pump is running.
lDo ensure that on longer tube runs at least one metre of smooth bore, flexible tubing is
connected to the inlet and discharge port of the pumphead to help to minimise impulse
losses and pulsation in the pipeline. This is especially important with viscous fluids and
when connecting to rigid pipework.
lDo use suction and delivery pipes equal to or larger than the tubing diameter bore.
When pumping viscous fluids use pipe runs with a bore several times larger than the
pump tube.
lDo site the pump at or just below the level of the fluid to be pumped if possible. This
will ensure flooded suction and maximum pumping efficiency.
lDo run at slow speed when pumping viscous fluids. Flooded suction will enhance
pumping performance, particularly for materials of a viscous nature.
lDo recalibrate after changing tubing, fluid or any connecting pipework. It is also
recommended that the pump is recalibrated periodically to maintain accuracy.
lDo not pump any chemical not compatible with the tube or pumphead.
lDo not run the pump with no tube or element fitted to the pumphead.
lDo not strap the control and mains cables together.
lDo ensure if your product has an N module, that the module is fitted with the seals
intact and properly located. Ensure that the holes for the cable glands are properly
sealed to maintain the IP/NEMA rating.
lIf your pump is a PROFIBUS variant do ensure that it is installed in accordance with
PROFIBUS installation guidelines.
lDo not allow tight bends in any PROFIBUS signal cable.
Tube selection: The chemical compatibility guide published on the Watson Marlow website
is for guidance. If in any doubt about the compatibility of a tube material and the duty
fluid, request a Watson-Marlow tube sample card for immersion trials.
When using Marprene or Bioprene continuous tubing, do re-tension the tube after the first
30 minutes of running.
18 m-530sn-en-07

10 Pump operation
10.1 Keypad Layout and Key IDs
Change value /
move selection bar
Home
Stop
Start
Mode
Function keys
Colour TFT display
Direction of ow
Max
HOME key
When the HOME key is pressed it will return the user to the last known operating mode. If
modifying pump settings when the HOME key is pressed, it will disregard any setting
changes and return you to the last known operating mode.
FUNCTION keys
FUNCTION keys, when pressed, will perform the function displayed on the screen directly
above the relevant function key.
∧and ∨keys
These keys are used to change the programmable values within the pump. These keys are
also used to move the selection bar up and down in the menus.
MODE key
To change modes or mode settings, press the MODE key. The MODE key can be pressed at
any time to enter the mode menu. If modifying pump settings when the MODE key is
pressed, it will disregard any setting changes and return you to the MODE menu.
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10.2 Starting and stopping
10.3 Using up and down keys
10.4 Maximum speed
10.5 Change rotation direction
20 m-530sn-en-07