Graco Husky 2150e Instruction Manual

Operation
Husky™ Husky™
Husky™2150e 2150e 2150e
Electric Electric
Electric- - -Operated Operated OperatedDiaphragm Diaphragm DiaphragmPump Pump Pump3A4068H
EN
2–Inch 2–Inch
2–Inchpumps pumps pumpswith with withelectric electric electricdrive drive drivefor for for󰘱uid 󰘱uid 󰘱uidtransfer transfer transferapplications. applications. applications.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations locations locationsunless unless unlessotherwise otherwise otherwisestated. stated. stated.See See See
Approvals Approvals
Approvalspage page pagefor for formore more moreinformation. information. information.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
ReadallwarningsandinstructionsinthismanualandinyourHusky
2150eRepair/Partsmanual.Save Save
Savethese these theseinstructions. instructions. instructions.
MaximumWorkingPressure:100psi
(0.69MPa,6.9bar)
Seepage7forapprovals.
PROVENQUALITY.LEADINGTECHNOLOGY.
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Contents Contents
Contents
RelatedManuals................................................2
Warnings...........................................................3
Con󰘰gurationNumberMatrix...............................6
OrderingInformation...........................................8
Installation..........................................................9
GeneralInformation.....................................9
TightenFasteners........................................9
TipstoReduceCavitation.............................9
MountthePump..........................................12
GroundTheSystem.....................................13
AirLine........................................................14
FluidSupplyLine.........................................14
FluidOutletLine...........................................14
ElectricalConnections..................................15
LeakSensorWiring......................................17
CompressorWiring......................................18
Operation...........................................................19
TightenFasteners........................................19
InitialCon󰘰guration(ACwithVFD)................19
FlushthePumpBeforeFirstUse..................19
TransferModeVs.LowPulsation
Mode.............................................19
StartandAdjustthePump............................19
PressureReliefProcedure............................20
PumpShutdown..........................................20
VFDOperation...................................................21
VFDControlPanel.......................................21
AdjusttheSpeed.........................................21
Maintenance......................................................22
MaintenanceSchedule.................................22
Lubrication...................................................22
TightenThreadedConnections.....................22
FlushingandStorage...................................22
TorqueInstructions.............................................23
Torquesequence.........................................23
PerformanceCharts............................................25
Dimensions........................................................29
TechnicalData...................................................38
GracoStandardHuskyPumpWarranty................44
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
3A5131Husky™2150eElectric-OperatedDiaphragmPump,Repair/Parts
23A4068H
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Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffandremovepowerbeforedisconnectinganycablesandbeforeservicingorinstalling
equipment.Forcart-mountedmodels,unplugthepowercord.Forallotherunits,disconnect
poweratthemainswitch.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
•Wait󰘰veminutesforcapacitordischargebeforeopeningequipment.
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
3A4068H3
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Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A4068H
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Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A4068H5
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CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:2150A 2150A
2150A- - -E,A04AA1TPTPTP E,A04AA1TPTPTP E,A04AA1TPTPTP- - -- - -
2150 2150
2150A A
AE E EA A A04 04
04A A
AA1 A1
A1TP TP
TPTP TP TPTP TP TP- -
-- - -
Pump
Model
Wetted
Section
Material
DriveCenter
Section
Material
GearBox
andCom-
pressor
MotorFluidCoversand
Manifolds
SeatsBallsDiaphragmsManifold
O-Rings
NOTE: NOTE:
NOTE:Somecombinationsarenotpossible.PleaserefertoOrderingInformation,page8.
Pump Pump
PumpWetted Wetted
WettedSection Section Section
Material Material
Material
Drive Drive
DriveType Type TypeCenter Center
CenterSection Section Section
Material Material
Material
Gearbox Gearbox
Gearboxand and and
Compressor Compressor
Compressor
Motor Motor
Motor
2150 2150
2150A A
AAluminumE E EElectricA A
AAluminum94 94
94NoGearboxor
CompressorA A
AStandard
InductionMotor
C C
CConductive
PolypropyleneS S
SStainlessSteel04 04 04HighSpeedGear
RatioC C
CATEXInduction
Motor
F F
FPVDF05 05
05HighSpeed
GearRatio/120V
Compressor
D D
DFlameproof
InductionMotor
I I
ICastIron06 06
06HighSpeed
GearRatio/240V
Compressor
G G
GNoMotor
P P
PPolypropylene14 14
14MidSpeedGear
Ratio
S S
SStainlessSteel15 15
15MidSpeed
GearRatio/120V
Compressor
16 16
16MidSpeed
GearRatio/240V
Compressor
24 24
24LowSpeedGear
Ratio
25 25
25LowSpeed
GearRatio/120V
Compressor
26 26
26LowSpeed
GearRatio/240V
Compressor
63A4068H
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CongurationNumberMatrix
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball
BallMaterial Material MaterialDiaphragm Diaphragm DiaphragmMaterial Material MaterialManifold Manifold
Manifold
O O
O- - -Rings Rings Rings
A1 A1
A1Aluminum,nptGE GE GEGeolastAC AC ACAcetalGE GE GEGeolast– –
–– – –Modeldoes
notuseo-rings
A2 A2
A2Aluminum,bspPP PP
PPPolypropy-
leneCW CW
CWPolychloroprene
WeightedPT PT
PTPTFE/Neoprene
2–PiecePT PT
PTPTFE
C2 C2
C2Conductive
polypropylene,
end󰘱ange
PV PV
PVPVDFGE GE
GEGeolastSP SP SPSantoprene
F2 F2
F2PVDF,end
󰘱angeSP SP
SPSantoprenePT PT
PTPTFETP TP TPTPE
P2 P2
P2Polypropylene,
end󰘱angeSS SS
SS316Stainless
SteelSD SD
SD440CStainless
SteelEO EO
EOEPDM
Overmold
S1 S1
S1Stainlesssteel,
nptTP TP
TPTPESP SP
SPSantoprene
S2 S2
S2Stainlesssteel,
bspTP TP
TPTPE
S5 S5
S5- - -1 1 1Stainlesssteel,
center󰘱ange,
horizontaloutlet
S5 S5
S5- - -2 2 2Stainlesssteel,
center󰘱ange,
verticaloutlet
I1 I1
I1CastIron,
standardports,
npt
I2 I2
I2CastIron,
standardports,
bsp
Approvals Approvals
Approvals
✦Aluminum,castiron,conductive
polypropylene,andstainlesssteelpumpswith
motorcodeCarecerti󰘰edto:
II2GExhdIIBT3Gb
✚Aluminum,castiron,conductive
polypropylene,andstainlesssteelpumpswith
motorcodeGarecerti󰘰edto:
II2GExhIIBT3Gb
★MotorscodedDarecerti󰘰edto:
ClassI,Div1,GroupD,T3B
ClassII,Div1,GroupF&G,T3B
AllModels(exceptgearboxandcompressor
codes05,15,and25,ormotorcodeD)are
certi󰘰edto:
3A4068H7
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OrderingInformation
Ordering Ordering
OrderingInformation Information Information
To To
ToFind Find FindYour Your YourNearest Nearest NearestDistributor Distributor Distributor
1.Visitwww.graco.com.
2.ClickonWhere Where
Whereto to toBuy Buy BuyandusetheDistributor Distributor DistributorLocator. Locator. Locator.
To To
ToSpecify Specify Specifythe the theCon󰘰guration Con󰘰guration Con󰘰gurationof of ofa a aNew New NewPump Pump Pump
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
OR OR
OR
UsetheOnline Online
OnlineDiaphragm Diaphragm DiaphragmPump Pump PumpSelector Selector SelectorTool Tool Toolat at atwww.graco.com www.graco.com www.graco.com. . .SearchforSelector. Selector. Selector.
To To
ToOrder Order OrderReplacement Replacement ReplacementParts Parts Parts
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
83A4068H
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Installation
Installation Installation
Installation
Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.
•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations
General General
GeneralInformation Information Information
TheTypicalInstallationshownisonlyaguidefor
selectingandinstallingsystemcomponents.Contact
yourGracodistributorforassistanceinplanninga
systemtosuityourneeds.AlwaysuseGenuine
GracoPartsandaccessories.Besureallaccessories
areadequatelysizedandpressureratedtomeetthe
system’srequirements.
Referencelettersinthetext,forexample(A),referto
thecalloutsinthe󰘰gures.
Tighten Tighten
TightenFasteners Fasteners Fasteners
Beforemountingandusingthepumpforthe󰘰rsttime,
checkandretorqueallexternalfasteners.Follow
TorqueInstructions,page23,orseethetorque
tagonyourpump.Afterthe󰘰rstdayofoperation,
retorquethefasteners.
Tips Tips
Tipsto to toReduce Reduce ReduceCavitation Cavitation Cavitation
Cavitationinadoublediaphragmpumpisthe
formationandcollapseofbubblesinthepumped
liquid.Frequentorexcessivecavitationcancause
seriousdamage,includingpittingandearlywearof
󰘱uidchambers,balls,andseats.Itmayresultin
reducedef󰘰ciencyofthepump.Cavitationdamage
andreducedef󰘰ciencybothresultinincreased
operatingcosts.
Cavitationdependsonthevaporpressureofthe
pumpedliquid,thesystemsuctionpressure,andthe
velocitypressure.Itcanbereducedbychangingany
ofthesefactors.
1.Reducevaporpressure:Decreasethe
temperatureofthepumpedliquid.
2.Increasesuctionpressure:
a.Lowertheinstalledpositionofthepump
relativetotheliquidlevelinthesupply.
b.Reducethefrictionlengthofthesuction
piping.Rememberthat󰘰ttingsaddfriction
lengthtothepiping.Reducethenumberof
󰘰ttingstoreducethefrictionlength.
c.Increasethesizeofthesuctionpiping.
NOTE: NOTE:
NOTE:Besuretheinlet󰘱uidpressuredoesnot
exceed25%oftheoutletworkingpressure.
3.Reduceliquidvelocity:Slowthecyclicrateof
thepump.
Pumpedliquidviscosityisalsoveryimportantbut
normallyiscontrolledbyfactorsthatareprocess
dependentandcannotbechangedtoreduce
cavitation.Viscousliquidsaremoredif󰘰culttopump
andmorepronetocavitation.
Gracorecommendstakingalltheabovefactors
intoaccountinsystemdesign.Tomaintainpump
ef󰘰ciency,supplyonlyenoughpowertothepumpto
achievetherequired󰘱ow.
Gracodistributorscansupplysitespeci󰘰c
suggestionstoimprovepumpperformanceand
reduceoperatingcosts.
3A4068H9
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Installation
Figure1TypicalInstallationforpumpswithouta
compressor
System System
SystemComponents Components ComponentsAccessories/Components Accessories/Components Accessories/ComponentsNot Not NotSupplied Supplied Supplied
BFluidinletportA*PowercordtoVFD
CFluidoutletportF*Grounded,󰘱exibleairsupplyline
DMountingfeetGBleed-typemasterairvalve
EAirinletportHAir󰘰lter/regulatorassembly
PPumpGroundJMasterairvalve(foraccessories)
RCentersectionregulatorK*Grounded,󰘱exible󰘱uidsupplyline
LFluiddrainvalve(mayberequiredforyour
pumpinstallation)
MFluidshutoffvalve
N*Grounded,󰘱exible󰘱uidoutletline
*Required.Suppliedbycustomer.
103A4068H
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