WDT GRANUDOS 10-S5 User manual

OI No.: BA SW 014-02 Granudos S5-Steuereinheit EN.docx Language: EN
Operating and installation instructions
Control unit
Type GRANUDOS S5
without dosing unit
GRANUDOS 45/100-S5 +
GRANUDOS 15-S5
Operating instructions for the dosing unit:
GRANUDOS 45/100
No.: BA SW 003
GRANUDOS 15
No.: BA SW 002
GRANUDOS 10-S5
Operating instructions for the dosing unit:
GRANUDOS 10
No.: BA SW 002

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Table of contents
1About these instructions / general .......................................................................................................... 3
1.1 Scope of applicability ........................................................................................................................................3
1.2 Target group .................................................................................................................................................... 3
1.3 Symbols used ...................................................................................................................................................3
1.4 Warranty .........................................................................................................................................................4
1.5 Further information.......................................................................................................................................... 4
1.6 Information regarding support queries.............................................................................................................4
2Safety ...................................................................................................................................................... 5
2.1 Intended use.....................................................................................................................................................5
2.2 Safety notices ................................................................................................................................................... 5
3Product description - scope of delivery.................................................................................................... 6
3.1 Scope of delivery / accessories.........................................................................................................................6
3.2 Product description .......................................................................................................................................... 6
3.3 Identification of device / identification plate ..................................................................................................... 7
3.4 Technical data .................................................................................................................................................. 7
4Installation ............................................................................................................................................... 7
5Commissioning ........................................................................................................................................ 7
6Operation / service of the control unit.................................................................................................... 8
6.1 Operation of the display GRANUDOS S5.......................................................................................................8
6.2 Start screen (operation display)........................................................................................................................8
Start screen –Automatic...............................................................................................................................9
Start screen - Startup routine –Delay of the booster pump - Dosing delay ................................................... 9
6.3 The main menu ................................................................................................................................................9
Main menu Settings (overview)...............................................................................................................11
Main Menu Service .................................................................................................................................18
Main menu Event log (event and data logging)........................................................................................19
7Maintenance, care, faults ....................................................................................................................... 20
7.1 Device maintenance .......................................................................................................................................20
7.2 Troubleshooting.............................................................................................................................................21
8Decommissioning –Storage –Disposal................................................................................................. 23
9Documents............................................................................................................................................ 23
9.1 Declaration of conformity ..............................................................................................................................23
9.2 Wiring diagrams.............................................................................................................................................24
Wiring diagram Network board GRANUDOS 45/100..............................................................................24
Wiring diagram Network board GRANUDOS 10 + 15 .............................................................................25
9.3 Commissioning protocol ................................................................................................................................26
9.4 Operation data sheet......................................................................................................................................26
9.5 Maintenance protocol.....................................................................................................................................28
9.6 Spare parts list, wear parts list, consumables..................................................................................................28
10 Appendices............................................................................................................................................ 28
10.1 Menu overview............................................................................................................................................29
Imprint:
All rights reserved
© Copyright by WDT –Werner Dosiertechnik GmbH & Co KG
Edition: see footer
Reproduction of any kind and translation into other languages, even in excerpts, are only permitted with the express
authorisation of the company WDT - Werner Dosiertechnik GmbH & Co. KG.
These operating instructions are an English translation of the original German version by the company WDT.
Responsible for the content:
Co. WDT - Werner Dosiertechnik GmbH & Co. KG
Hettlinger Str. 17
D-86637 Wertingen-Geratshofen
Phone: [phone] / 9 86 97 –0
Fax: [phone]
Email: [e-mail]

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1About these instructions / general
1.1 Scope of applicability
This manual describes the function, installation, commissioning and operation of the device. Read these
operating instructions carefully prior to operating the device and keep them in close proximity to the device
for immediate use!
1.2 Target group
Only our authorised partners and people who have been trained in the device functions are permitted to
work on the system, provided that they have read and understood these Operating Instructions.
Electrical connection work may only be carried out by appropriately trained specialists!
1.3 Symbols used
This document uses the following types of safety notices as well as general notices:
DANGER!
"DANGER" denotes a safety notice which, if disregarded, may lead to serious or life-threatening injuries, or
serious material damage!
CAUTION!
"CAUTION" denotes a safety notice which, if disregarded, may lead to injuries, damage to health or
material damage!
ATTENTION!
"ATTENTION" denotes a safety notice which, if disregarded, may lead to material damage!
CORROSIVE!
"Corrosive" denotes a safety notice which, if disregarded when handling chemicals, may lead to injuries or
material damage.
ESD SENSITIVE!
"ESD SENSITIVE" denotes electronic components that may be damaged by electrostatic discharges. The
generally accepted safety precautions for ESD-sensitive devices must be observed when handling the devices!
NOTICE!
A notice denotes information which, if disregarded, may lead to malfunctions.
Tip!
A "Tip" denotes information that may result in improvements in the operating process.
Mandatory sign
Use face protection!
Mandatory sign
Use protective gloves! In accordance with DIN EN 374, protective gloves against chemicals and
microorganisms

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Mandatory sign
Use protective apron!
Mandatory sign
Use protective boots!
1.4 Warranty
All WDT devices and equipment are manufactured using modern production methods and are subject to
comprehensive quality control. However, should there be a reason for complaint, any compensation claims
shall be directed to the company WDT in accordance with the general terms and conditions of warranty (see
below).
General terms and conditions of warranty
The company WDT assumes a 2-year warranty, starting with the commissioning, up to 27 months after
delivery; subject to correct installation and commissioning with a completed and signed commissioning
protocol.
Exempt from this are wear parts such as gaskets, hoses, diaphragms, dosing screws, electrodes, roller carriers
and other parts that are subject to mechanical or chemical wear and tear. For these we assume a warranty of
1/2 year.
Our merchandise management programme requires an invoice for each delivery (including warranty services).
When returning a defective component, upon review you will receive a corresponding credit, if applicable.
We request a return within 14 days.
The costs for subsequent damages and for the processing of warranty claims are excluded.
There are no warranty claims for damages caused by frost, water and electrical overvoltage or by improper
handling.
Tip!
In order to protect the warranty claims, please mail the completed commissioning
protocol, along with the defective component, to the company WDT. Without the
commissioning protocol, we reserve the right to assert a warranty regulation.
CAUTION!
It is not permitted to make any modifications to the device. If this specification is not
observed, the warranty obligation and product liability will expire!
1.5 Further information
Further information about special topics, e.g., design of the dosing performance or description of the
operating parameters, is available from your specialist dealer.
1.6 Information regarding support queries
The control unit is subject to continued further development of both its software and hardware. We always
strive to preserve the compatibility of the components used, but we are unable to guarantee this over a period
of several years!
For spare part orders, we therefore always require the following data. You can find these on the identification
plate.
device designation
device serial number
year of manufacture
For technical support requests, we require the software data. You can find these under Main menu Service
Info.

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2Safety
2.1 Intended use
The GRANUDOS S5 control unit must only be used for the purposes described in the Product Description
in Chapter 3.2, Product description! The locally applicable regulations concerning accident prevention,
occupational safety and drinking water protection must also be observed!
2.2 Safety notices
Carefully read and comply with the operating instructions prior to installation, maintenance and use of the
device!
Work on the device and changes in the settings may only be carried out by properly instructed persons!
Protective measures and rules of conduct
ESD SENSITIVE!
The electronic components in the device controls are sensitive to electrostatic
discharge. For this reason, the generally accepted safety precautions for ESD-sensitive
devices must be observed when handling the devices, including:
Discharge of personal static charge
Dissipative clothing
Disconnect the device from the voltage supply

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3Product description - scope of delivery
3.1 Scope of delivery / accessories
The GRANUDOS S5 control unit is delivered as standard.
Customer-specific or order-related modifications are possible.
3.2 Product description
The GRANUDOS S5 control unit is intended solely for control tasks associated with the treatment of
swimming pool water. It is used for the following dosing devices:
GRANUDOS 10-S5
GRANUDOS 15-S5
GRANUDOS 45/100-S5
The control unit has the following main functions:
Chlorine dosing via dosing screw from the drum (GR45/100) or the dosing hopper (GR10/M-GR15)
Acid dosing with peristaltic pump directly from the supply canister
Backwash disinfection / shock chlorination
Fault indications, e.g., chlorine empty, acid empty, collective fault message potential free
Device overview
The GRANUDOS S5 control unit is mounted on the respective dosing device.
Figure 1, GRANUDOS 45/100-S5 + 15-S5
Figure 2, GRANUDOS 10-S5
GRANUDOS S5 control unit
The control unit is contained in a dust-proof housing. The home screen, called “automatic” operation in the
display, shows the operation mode, the dosing performance and any pending actions or fault indications, if
applicable.

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3.3 Identification of device / identification plate
For spare part orders and troubleshooting, the device serial number and the software version must be
indicated. The device serial number is located on the identification plate on the right side of the control
housing. The software version can be found using the menu item Main menu Service Info.
Identification plate see OI Dosing unit
for Granudos 10-S5 + 15-S5, No.: BA SW 002
for Granudos 45/100-S5, No.: BA SW 003
3.4 Technical data
See the dosing unit of the respective dosing device.
4Installation
See the dosing unit of the respective dosing device.
5Commissioning
For commissioning, see the operating instructions for the dosing unit of the respective dosing device.
for Granudos 10-S5 + 15-S5, No.: BA SW 002
for Granudos 45/100-S5, No.: BA SW 003
The mechanical commissioning is completed.
The device is delivered with defined ex works settings. The settings can be found in the operation data sheet
in Chapter 9.4. Please adjust the parameters to your pool’s requirements – see Chapter 6.4.1.

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6Operation / service of the control unit
6.1 Operation of the display GRANUDOS S5
The operation modes and faults are displayed directly on the start screen (operation display): see 6.2, Figure
4.
In automatic operation, the current operation mode, the control, the set dosing performance, output for
chlorine or pH dosing and any potential delays or faults are displayed.
The device is operated by means of 3 operating keys next to the display.
Use the arrow keys to navigate up or down or to set numerical values.
Use the Enter key to navigate to the selected sub-menu and back.
For an overview of the menu structure and abbreviations, see Chapter 10.1, page
29.
Figure 3, Display with operating panel
Tip - Shortcut!
Back to main menu: Simultaneously touch the two arrow keys for 3
seconds.
Password
There are predefined menu areas that require a password to be entered. The password is automatically
queried in these areas. The password consists of four digits and has a factory default setting of 0123. It
protects defined menu areas against unauthorised access. We recommend that you change this password and
enter the new password in the operation data sheet.
6.2 Start screen (operation display)
After activating the device, you will see the start screen (also called operation display).
01. Operation modes line
02. Input signal external chlorine control active
03. Input signal external pH control active
04. Status line / fault indication
05. Set chlorine dosing performance
06. Set acid dosing performance
07. Chlorine dosing active
08. pH dosing active –Example, cannot be active at
the same time as chlorine
The operation modes line (01) can show the following displays:
Automatic, Manual dosing, GRD OFF, Auto Dos OFF, Start Delay b-pump, filter disinfection (shock
chlorination), CCT OFF
The status line (04) displays general notices and faults:
e.g., start-routine, dos delay XX sec., alarm fuse F2 - F14 as well as additional alarms and faults.
Depending on the operation state, the display shows different views. The following illustrates and describes
the main display views.
Figure 4, Start screen - Explanation
01
02
04
03
05
07
08
06

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Start screen –Automatic
The device is in the Automatic operation mode. The device doses upon request via an
external controller. The set dosing performance is displayed.
There is no fault.
Notice!
The dosing stops once you switch to the main menu by touching “Enter” and only starts
again once you switch back to the operation mode. After 10 minutes without entry,
the system automatically switches back to the previous operation mode.
Start screen - Startup routine –Delay of the booster pump - Dosing delay
The startup routine:
If the device is started via the CCT, the startup delay runs for the booster pump “Start
Delay b-pump”. The startup delay is used to ensure that no air enters the booster pump
during the subsequent operation.
Setting the delay time under “Settings”“Start Delay b-pump”
If the specified pump pressure is reached within 5 seconds after the start of the booster
pump, the dosing delay then runs (for a fixed 3 sec) and the dosing device switches to
the set operation mode. The remaining times are displayed at the bottom in each case.
Startup mode:
If the specified pump pressure or the minimum water level is not reached/undercut within 5 seconds after
the start of the booster pump or also during operation (fault “pres. min”, “Level min”), a startup mode of
120 sec. starts again up to 5x. In this case, the boster pump runs for 5 seconds, then pauses until 120 sec.
The remaining times are displayed at the bottom in each case. If the specified values for pressure/level are
not reached, the device enters the fault mode.
Software alarms are suppressed during this time.
6.3 The main menu
The main menu is reached by touching “Enter”.
Automatic (PWM/Frequency) / Manual
Shows the set operation mode. Touch “Enter” to switch to the start screen that starts
Granudos. Setting the operation mode time under menu item “Settings Control”
GRANUDOS ON/OFF
Touch “Enter” to switch the display to “GRANUDOS OFF” (see 6.2), the device
switches to “Standby” operation.
The start screen (operation display) displays “GRD OFF” in the status line (04).
Dosing ON/OFF
Touch “Enter” to switch the display to “Dosing OFF”, e.g., for service tasks or to flush
the dissolving unit. The b-pump continues to run, the chlorine and acid dosing is switched
off.
The start screen displays “Auto Dos OFF” in the status line (04).
Reset alarm
For acknowledging a pending fault indication (alarm relay).

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Start screen –Fault indication –Acknowledge alarm
If a fault occurs, this will be indicated by a red display and the fault indication in the
bottom line.
For a description of the fault indications, see Chapter Fehler! Verweisquelle konnte nicht
gefunden werden., Fehler! Verweisquelle konnte nicht gefunden werden..
Faults must be pending for 6 seconds before a notification or an alarm is triggered.
A distinction is made between alarms (software alarms, e.g., dosing time monitoring,
monitoring switch) and notifications (e.g., “Chlorine empty”).
Examples for fault indications / alarm
Dos-limit Cl = Dosing time limit for chlorine exceeded
pH empty = pH (= acid canister) empty
Cl empty = Chlorine tank empty
fuse F2 = Fuse F2, for details, see Chapter Fehler! Verweisquelle konnte nicht gefunden werden.,
Fehler! Verweisquelle konnte nicht gefunden werden.
Notice!
An alarm will be automatically deleted when its cause has been remedied. For example,
when the empty chemical container has been exchanged with a full one.
Acknowledge alarm
Use the Enter key to switch to the main menu
Use the arrow keys to navigate to the menu item “Reset alarm”
Touch the Enter key
The alarm relay is temporarily deactivated; this does not rectify the fault! If the fault subsequently recurs,
or if the fault is not rectified, the alarm relay will be reactivated.
Navigate back to the operation mode; this will restart the device.
Special cases
The two alarms for the dosing time monitoring “Dos-limit” cannot automatically be deleted and must
always be acknowledged manually!
In case of the faults “pres. min” or “Level min” the startup mode starts 5 times for 120 seconds each
to check whether the fault is still pending. (See 6.2.2)
oIf the fault is rectified during the 5 startup attempts, the device returns to the previous state, e.g.,
automatic operation.
oIf the fault still continues after this, the GRANUDOS switches off.
oIf the GRANUDOS has switched off, the fault must be acknowledged manually. To do so, the “Reset
alarm” command must be carried out twice: Once to reset the alarm, and once to reset the startup
delay. Now, the GRANUDOS will start up again and the cause of the fault can be investigated.
Settings –see Chapter 6.3.1
For adapting parameters and system settings:
Dos perform., Shock chl., System, Dust extraction, Delay b-pump, Config. Cl (= rated dosing performance),
Config. pH, Control, Teach Cl, Input invers, return
Service –see Chapter 6.3.2
For input and output test and device information.
Event Log –see Chapter 6.3.3
Displays the past 25 fault indications

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Main menu Settings (overview)
The Settings menu is used to implement the desired settings for the dosing device. Use the arrow keys to
navigate to the next menu item.
Dos perform.
Adjust dosing performances for chlorine and acid with monitoring to the pool size
Shock chl.
Set dosing performance for the shock chlorination function for shock chlorination or
filter disinfection.
System
Set or implement language, contrast, password, reset
Dust extrac. (optional)
Set parameters for dust extraction
Delay b-pump
Set delay time for the start of the booster pump after an external switch-off
Config. Cl (with password entry)
Set device-specific dosing parameters for chlorine (set ex works)
Config. pH (with password entry)
Set device-specific dosing parameters for acid (set ex works)
Control (with password entry)
Control type PWM (= pulse width modulation, also impulse length control), set
Frequency or Manual
Teach Cl full (optional)
Calibrate the Chlorine empty sensor
Input invers (with password entry)
Invert the input signals
return
back to main menu
Main menu Settings Dosing performanceDosing time monitoring/dosing process
The Dosing performance menu is used to adjust the dosing performance to the expected consumption of
chemicals in the pool.
The required dosing performance depends on several factors, e.g., the pool volume, location, type of use and
of course the frequency of use by pool visitors.
Explanation regarding the dosing process
Chlorine and acid are dosed at intervals with pauses between the dosing cycles.
The dosing performance is determined by the set cycle time, the set dosing times (running time of the dosing
motors for chlorine and acid) with the intermittent pauses.
A dosing cycle proceeds as follows:
1. Chlorine dosing 1-15 sec.
2. Pause 3.5 sec. fixed
3. Acid dosing 1-8 sec.
4. Pause until end of cycle etc.
With “Manual dosing”, this cycle runs continuously.
In “Automatic” operation, this cycle also runs; however, the dosing is only activated if the control command
for the dosing (chlorine or acid) is pending. Hit the control command encounters a pause, the respective
dosing is activated in the following cycle.
Chlorine and acid dosing are independent; dosing occurs when the external controller requests chlorine or
acid –but always in the cycle, so that chlorine and acid can never be mixed in the open flushing tub.

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Explanation of the setting parameters
Chlorine: Dosing time for chlorine granulate in seconds per cycle, can be set from
1-15 sec. The dosing performance set in this way can be seen on the start screen. It is
best to use the “shortcut”, see Chapter 6.1.
pH (acid): Dosing time for acid in seconds / cycle, can be set from 1-8 sec.
Cycle: Length of entire dosing cycle in seconds, can be set from 30-360 sec.
The cycle time must be set first. If the cycle time is changed, the dosing performance
for chlorine and acid changes at an equal ratio.
Dos-limit Cl: Dosing time monitoring for the chlorine dosing with external control,
can be set in minutes from 0-100 min. This prevents overdosing in case of a fault in
the control: For an explanation, see 6.3.1.8
Dos-limit pH: Dosing time monitoring for the acid dosing with external control in
minutes from 0-100 min. –see dosing time limit for chlorine.
Explanation of dosing time monitoring “Dos-limit Cl/pH”
If the GRANUDOS is controlled by a measuring and control device, the dosing performance must be set
sufficiently high so that even large loads can be regulated without significant deviations from the target value.
In case of a pulse width modulation (PWM), this means that the pause times must always be greater than the
dosing times, since the actual values should approach the target values. However, if the dosing times are
longer than the pause times, then either the dosing performance is too low (set too weakly, or motor or
screw are defective), or there is a malfunction in the measuring and control device (control relay stuck, contact
defective) or a fault in the Granudos control board.
The dosing time monitoring totals the dosing times against the pause times, and if the set dosing time limit is
exceeded, dosing is deactivated and indicated as a fault.
Both the chlorine and pH control and/or dosing are monitored.
Example for calculating the realisable dosing performance required according to DIN 19643.
According to DIN 19643, a dosing performance of 2g chlorine per 1m³/h circulation capacity must be
possible in indoor pools. In outdoor pools, a dosing capacity of 10 g/m³h is required as a possible dosing
performance.
Calculation: Thus, for an indoor pool with 600 m³ and a circulation capacity of 200m³/h, a dosing
performance of 200 m³/h x 2g chlorine = 400g/hour must be possible.
In the delivery state, the maximum dosing performance of the GRANUDOS is displayed in the operating
menu according to the installed dosing technology. (see also Chapter 6.5.1.5 config. Cl / pH)
Example for setting the dosing performance
1. Chlorine dosing
In an indoor pool, the usual chlorine requirement is around 200-300 g/100 m3 water content per day. For
a 600 m3pool, this equals 250 x 6 = 1500 g/day or 150 g/hour with 10 hours of circulation time. If the
GRANUDOS is designed with a dosing technology of 1600 g/h –see “Config Cl”, about 150 g/h should be
set with continuous dosing without measuring and control technology. To do so, the cycle could be reduced
to 60 seconds and the dosing time could be reduced so that the start screen (see above) displays approx. 150
g/h
If a measuring and control technology is present, the dosing performance must be set about 2-3x as high
to be able to control demand peaks. In this case, a dosing performance of 300-400 g/h would be required.
Set the cycle to 30 seconds here and reduce the dosing time until about 350 g/h is displayed.
In an outdoor pool, with fair weather the chlorine consumption is about 5x as high, i.e., in the above pool,
a dosing performance of approx. 700-800 g/h should be provided. With the assumed incorporated dosing
performance of 1600 g/h, the cycle should therefore be set to 30 seconds, and the dosing performance
should be set to the desired value.
After a few days, a readjustment may be necessary, according to the obtained measuring results –
measuring value deviations from the target value!
2. Acid dosing
No exact prediction can be made for acid consumption. The actual demand for chemicals depends on the
concentration of the acid, frequency of use by pool visitors and the specific local conditions (fresh water pH,
hardness, temperature) and must be readjusted according to the measuring values:
At the start, the acid dosing is adjusted to approximately half of the chlorine dosing; e.g., if chlorine is 600g/h,
then set acid to approx. 300ml/h. (With 37% sulphuric acid).

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ATTENTION!
The use of sulphuric acid is generally possible up to a concentration of 50%. When
using other acids (e.g., hydrochloric acid, dissolved sodium bisulphate, etc.), the
changed dosing performance and/or increased corrosiveness must be observed! We
recommend consultation with the company WDT!
NOTICE!
When refilling the pool, the pH value must be manually brought to the desired value,
since a relatively large amount of acid is required to reach the desired value with a high
pH value and extreme hardness. This would take too long using only the GRANUDOS’s
acid pump, with a correspondingly poor disinfection power at high pH values, or it
would lead to a fault indication due to the target value not being reached.
Main menu Settings Shock chlorination
With this menu, you can adjust the dosing performance for chlorine and pH for a shock
chlorination. Please select a dosing performance that ensures the availability of the
desired concentration during the shock chlorination.
This dosing performance is used when a filter disinfection is requested by the CCT.
For monitoring purposes, the chlorine concentration should be checked several times
during shock chlorination.
Main menu Settings System
Here, you can adjust the system settings for language, contrast, password and reset.
Language
Select the desired user language
Contrast
Adjust the display's contrast
Password
Change the password:
The password consists of four digits and has a factory default setting of 0123. It protects
defined menu areas against unauthorised changes. We recommend that you change this
password and enter the new password in the operation data sheet.
In order to change the password, you must first enter the old password.
Use the arrow keys to select the appropriate number.
Use the Enter key to jump to the next number and select it.
Finally, confirm with the Enter key.
The display jumps to the entry field for the new password. Enter the new password,
confirm with Enter, and make a note of the new password in the operation data
sheet.

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If a wrong password is entered, the display colour changes to red, and the password must be re-entered.
Only certain predefined menu areas require a password to be entered. The password is automatically queried
in these areas. The respective areas are:
Reset
Dust extraction
Delay booster pump
Config. Cl
Config pH
Control
Input inverse
Once the password has been entered, all other password-protected menu areas are also activated. The
activation ends once the user switches back to the start menu.
NOTICE!
Please store the individually chosen passwords safely in the operation data sheet. Lost
passwords can only be reset by the factory customer service!
Reset
This process can only be performed by entering the password.
All of the set parameters are reset here to the ex-works settings.
The ex-works settings are listed in the operation data sheet in Chapter 9.4.
Tip!
First note down operation settings in the operation data sheet!
Main menu Settings Dust extraction (optional), (password entry)
This process can only be performed by entering the password.
The dust extraction parameters are set here. The extraction begins with the start of the
chlorine dosing and runs until the end of the run-on time.
Set delay time, 0-60 sec, 0 = dust extraction deactivated; after completion of the
chlorine dosing, the dust extraction continues to run for the set amount of time.
Set flushing time 1-5 sec. for the transparent hose (optional); the flushing valve
opens for the set amount of time and the transparent hose is cleaned.
Set flushing interval 0 - 48 hrs (optional); the flushing interval is the time between
two flushing cycles.
Main menu Settings Delay Booster pump (password entry)
This value can only be set by entering the password.
This function is only active when the GRANUDOS is switched off externally for filter
flushing via the CCT. Once the GRANUDOS has been switched on again, the booster
pump is started with the set delay time. This ensures that no air remains in the supply
line to the GRANUDOS, which could lead to faults in the b-pump.

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Main menu Settings Config. Cl (chlorine dosing performance) (password entry)
This setting can only be executed by entering the password.
DS denotes dosing screw
Here, the dosing components: dosing motors, dosing screws that can be used are
displayed. The values are preset ex works and are used as the basis for determining the
defined maximum dosing performance that is shown when the display is switched on.
The maximum permanent dosing performance defined from the config. is shown here.
To change the desired dosing performance, the cycle time and the chlorine dosing time
(Menu Settings Dosing performance) can be changed.
ATTENTION!
These values may only be changed if the appropriate components have been installed
in the dosing device. Otherwise, the dosing performance will be displayed incorrectly!
Maximum achievable dosing performance depending on the dosing motor’s rotation speed and the
diameter of the dosing screw.
Rotation speed of the dosing
motor
Diameter of the dosing screw
maximum dosing performance* -
default
12 rpm
19 mm
600 g/h
35 rpm
19 mm
1600 g/h
60 rpm
19 mm
2200 g/h
12 rpm
26 mm
1000 g/h
35 rpm
26 mm
3300 g/h
60 rpm
26 mm
4800 g/h
* The specified values are the maximum dosing performance of the GRANUDOS. This represents 50% of
the permanent dosing performance. These are approximate values +/- 20% - depending on the condition of
the granulate and dosing screw.
Main menu Settings Config pH (acid dosing performance) (password entry)
This Input can only be performed by entering the password.
The hose length of the installed peristaltic pump for acid is set here. The values are
preset ex works and are used as the basis for the dosing performance display.
If an external acid pump is used, the menu item "External" must be selected and the
external pump's dosing performance must be entered.
The maximum possible dosing performance is displayed here –see below. To change
the dosing performance, the cycle time and the pH dosing time can be changed (Menu
Settings Dosing performance).
If the cycle time is changed, the chlorine dosing performance and the pH dosing
performance change at an equal ratio.
ATTENTION!
These configuration values may only be changed if the appropriate components have
been installed in the dosing device. Otherwise, the dosing performance will be
displayed incorrectly!
2400

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Maximum achievable dosing performance, depending on the dosing pump’s hose diameter.
Hose kit - hose diameter
maximum dosing performance*
0.8mm
100 ml/h
1.6mm
400 ml/h
3.2mm
1200 ml/h
4.8mm
2400 ml/h
* The specified values are the maximum dosing performance of the GRANUDOS; this represents 25% of the
pump’s permanent dosing performance. These are approximate values +/- 10% - depending on the condition
of the peristaltic pump.
Main menu Settings Control (password entry)
Control via external measuring and control technology
CORROSIVE!
The measuring and control technology must not switch the GRANUDOS deviec under
any circumstances, but only the dosing unit –see wiring diagram. Any necessary
shutdown of the machine must not take place during the dosing. The dosing cycle must
always be able to run unimpeded. Otherwise, a chemical back-up could occur when
flushing the chlorine granulate, resulting in chlorine gas formation.
This setting determines the control mode of the chlorine and acid dosing and can only
be executed by entering the password.
Control PWM = Pulse width modulation (standard)
The controller output is organised in cycles. The control signals come with 230 VAC or potential-free. After
capturing the input signal, the GRANUDOS doses for chlorine or acid using the set performance. If the input
signal is pending for a longer time than the set cycle duration, another dosing is carried out in the following
cycle.
Notice!
The shortest signal duration should not be less than 2 seconds.
Explanation about the operation with an external acid dosing pump for regulating the pH
value; only possible with PWM control
If an (existing) external dosing pump is to be operated for regulating the pH value, it must be considered that
the acid dosing in the GRANUDOS must also always be active in order to avoid deposits in the dissolving
system.
For this purpose, the acid control can be clamped parallel on the chlorine control (electric wire bridge).
With 230V control: on SL3 clamp 1+3, plus bypass 2+4.
With potential-free control: on SL8 clamp 1+3, plus bypass 2+4.
Thus, during each chlorine dosing the acid dosing is activated as well. For the required cleaning function, the
dosing performance for acid dosing must be set to a low value. However, it must be checked whether the set
dosing performance is sufficient for the cleaning; the mixing cyclone must not get cloudy. See also Chapter
6.3.1.1, page 11, Example for setting the dosing performance.
Tip!
It is urgently recommended in this case to also connect the pH control at the
GRANUDOS in parallel to avoid acid overdosing in the event of a fault in the chlorine
dosing.
Notice!
As a rule, the pH value in the pool is set with the acid dosing at the GRANUDOS.

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a) Frequency control pH external, Cl external
The maximum number of impulses (frequency) of the external control technology is set
on the GRANUDOS up to max. 200 impulses/minute. The GRANUDOS now always
counts the incoming impulses per minute, calculates the requested dosing performance
on this basis and doses the respective amount in the following cycle.
In this case, an input signal of 200 impulses/minute results in 100% dosing
performance.
An input signal of 100 impulses/minute results in 50% of the set dosing
performance.
The setting must be made separately for the pH and chlorine control.
b) Manual control = Manual dosing
It is possible to change over to continuous dosing. This may be required in the event of
a fault in the external measuring technology, e.g., electrode failure, that cannot be
rectified at short notice.
“Manual dosing” can only be selected for both chlorine and acid dosing together.
Upon activation of manual dosing, the status line on the start screen changes from
Automatic to manual dosing.
CAUTION!
In the “Manual dosing” operation mode, the operating personnel should continuously
check the water quality and adjust the dosing performance to the current consumption.
Non-compliance with this may result in seriously incorrect dosing!
Main menu Settings Teach Cl full (optional)
NOTICE!
This function is not available in the standard design; it only works in combination with
a special sensor.
The sensor for the Chlorine empty notification in the device is a capacitive proximity
switch. This switch must be recalibrated, if necessary. The calibration is carried out as
follows.
Full adjustment (calibration):
Full adjustment can only be carried out if the dosing hopper contains granulate!
Fill chlorine granulate into the dosing hopper (for GRANUDOS 10 + 15), or attach
the chlorine drum (for GRANUDOS 45/100) and rotate into the dosing position.
Carry out the full adjustment in the menu via “Teach Cl full” Full adjustment. The
process is started by touching the Enter key; it runs for 12 seconds. The full
adjustment has now been carried out.
For the standard design, the calibration is described in the operating
instructions for the respective dosing device.

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Main menu Settings Input inverse (password entry)
With an activation via an external control (e.g., central control technology CCT) it may
be necessary to invert the input signals “CCT OFF” and “Dosing CCT OFF”. Here, you
can switch between NC and NO.
NO (normally open) indicates that the switch is open in the operating state and closed
when deactivated (for switching off).
NC (normally closed) indicates that the switch is closed in the operating state and open
when deactivated (for switching off).
Main Menu Service
Input test
A test programme for the switch inputs (electrical signals).
Output test
A test programme for the actuators and relay outputs.
Info
Information about the software version.
Main menu Service Input test
The input test is used to check (via manual actuation) the connected monitoring switches and external inputs.
The position of the switch inputs is indicated by symbols.
The symbol “ ” indicates Switch open
The symbol “ ” indicates Switch closed
Use the arrow keys to scroll through the pages.
List of input tests:
1. pH ext 24V, potential-free signal for pH dosing via external control
2. Cl ext 24V, potential-free signal for chlorine dosing via external control
3. CCT OFF, The GRANUDOS is deactivated via the central control technology
(CCT). No dosing, no alarm message issued (b-pump OFF).
4. filter dis., A filter disinfection is running (the dosing performance is set in the
“Shock chlorination” menu)
5. Cl empty, No chlorine in the dosing hopper chlorine empty switch active
6. Level min, The level in the GRANUDOS flushing tub is too low. The booster
pump is stopped
7. DosCCT OFF, The dosing is deactivated externally.
8. pH empty, no chlorine in the dosing canister acid empty switch active
9. pres. min, The pressure at the GRANUDOS booster pump is too low. The
booster pump and the dosing are stopped
10. pH ext 230V, 230V signal for pH dosing via external control
11. Cl ext 230V, 230V signal for chlorine dosing via external control
12. suct. pipe, The flow in the GRANUDOS’s suction pipe is too low. The dosing of
chlorine and acid is stopped.
13. Level max, The level in the GRANUDOS flushing tub is too high. The dosing of
chlorine and acid is stopped.

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Main menu Service Output test
The output test is used to check the connected outputs (actuators and relays). The selected output is activated
for 20 seconds. The activation can be cancelled at any time using “Enter”.
For safety reasons (generation of chlorine gas), the output test for the chemical-dosing outputs is only released
if no fault exists that could prevent the dosing, e.g., flow in the suction pipe too low.
An output test can be performed for the following actuators:
1. pH (=acid) dosing
2. Chlorine dosing
3. Knocker - 4x active
4. Heating
5. Actuator dust extraction (optional)
6. flushing valve dust extraction (optional)
7. Fault indication with relay output
8. pH (=acid) empty = output test for indication with relay output
9. Chlorine empty = output test = indication with relay output
Main Menu Service Info
The software version used can be viewed using the Info button.
This is required for support queries.
Main menu Event log (event and data logging)
The Event log displays the past 25 fault indications. Use the arrow keys to scroll up and
down. The last fault indication received is in the no. 1 position.
At the end of the list, the “Delete log?” command is shown under no. 26. Use “Yes“ to
delete the entire list.
Back to the main menu using the “Shortcut” (Chapter 6.1)
Actuat dust

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7Maintenance, care, faults
7.1 Device maintenance
In accordance with the DIN and the DVGW, chlorination systems must be serviced annually. We recommend
that you assign a specialist firm to carry out regular maintenance. Required spare parts are available from
your specialist dealer.
NOTICE!
Please observe the safety notices when handling chemicals and wear appropriate
protective clothing.
Tip!
In order to carry out any maintenance work, use the maintenance protocol found in
Chapter 9.5, of the respective dosing device:
for Granudos 10-S5 + 15-S5, No.: BA SW 002
for Granudos 45/100-S5, No.: BA SW 003
Document all work in the maintenance protocol.
Open and close the housing
DANGER!
Risk of death due to high voltage. All electrical work on the device must only be carried
out by trained electricians in accordance with the applicable safety regulations!
Fuses inside the control housing must only replaced by maintenance or repair
personnel.
For type GRANUDOS 10-S5
Open housing:
1. Unscrew the 6 screws
2. Carefully lift out the control board. Watch the cable
connections.
Close the housing in reverse sequence
Figure 5, Control housing,type GR 10-S5
For type GRANUDOS 45/100-S5 + 15-S5
Open housing:
1. Unlock the screw cap, e.g., with a screw driver
2. Press down on both recessed grips until the housing snaps
open.
3. Fold the lid upward
Close the housing in reverse sequence
The housing lid will close with a soft, audible click.
Ensure that the housing lid is securely locked.
Figure 6, Control housing GR 45/100 + 15
1.
2.
3.
2.