Weber Markoprint integra PP108 User manual

Copyright ©, Weber Marking Systems GmbH
Translation of the original operating manual
Markoprint integra PP108
Part number of documentation 40075165
(GB) English
Version: 02.01.2019/HJE
Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: [e-mail]
http://www.webermarking.de

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Contents 40075165 Markoprint integra PP 108
Page 3 of 104 GB
Contents
GENERAL INFORMATION........................................................................................................................6
GENERAL SURVEY ..................................................................................................................6
LIMITATION OF LIABILITY..........................................................................................................6
WARRANTY CLAUSE................................................................................................................6
CLEANING AND MAINTENANCE..................................................................................................7
COPYRIGHT PROTECTION........................................................................................................7
PURPOSE AND SCOPE OF THIS SERVICE MANUAL ......................................................................7
HINTS FOR USE OF THIS MANUAL.............................................................................................8
EXPLANATION OF TECHNICAL TERMS .......................................................................................9
CUSTOMER SERVICE.............................................................................................................10
SAFETY REGULATIONS ........................................................................................................................11
BEHAVIOR IN CASE OF AN EMERGENCY..................................................................................11
GENERAL SAFETY REGULATIONS...........................................................................................11
Explanation of Danger Degrees.......................................................................................11
INTENDED USE .....................................................................................................................12
REASONABLY FORESEEABLE MISUSE.....................................................................................12
RETROFITTING AND CHANGES AT THE PRINT SYSTEM .............................................................13
WARNING NOTICES AT PRINT SYSTEM....................................................................................13
SPECIAL HAZARDS ................................................................................................................14
REMAINING RISKS.................................................................................................................15
DISPOSAL.............................................................................................................................16
AUTHORIZED PERSONS..........................................................................................................16
PERSONAL PROTECTIVE EQUIPMENT .....................................................................................17
WORKING PLACES OPERATOR PERSONNEL............................................................................18
TECHNICAL SPECIFICATIONS .............................................................................................................19
GENERAL .............................................................................................................................19
ELECTRICAL .........................................................................................................................19
DATA INTERFACES ................................................................................................................19
CONNECTIONS......................................................................................................................20
PERFORMANCE DATA ............................................................................................................21
INKS ..................................................................................................................................22
TRANSPORT, PACKAGING AND STORAGE .......................................................................................23
TRANSPORT .........................................................................................................................23
Scope of delivery .............................................................................................................23
SYMBOLS ON PACKAGING......................................................................................................24
TRANSPORT AND UNPACKAGING............................................................................................25
PACKAGING..........................................................................................................................26
On Packaging..................................................................................................................26
STORAGE.............................................................................................................................27
Controller.........................................................................................................................27
Storage ink bottles...........................................................................................................28
CONSTRUCTION AND FUNCTION........................................................................................................29
BRIEF DESCRIPTION ..............................................................................................................29
SYSTEM UNIT........................................................................................................................29
PRINT HEAD..........................................................................................................................30
INK SYSTEM..........................................................................................................................30
SYSTEM VERSIONS................................................................................................................31
COMPLETE OVERVIEW MARKOPRINT INTEGRA PP108 .............................................................33
Seiko –print head module RC1536L...............................................................................34
NAME PLATE.........................................................................................................................36

Contents 40075165 Markoprint integra PP 108
Page 4 of 104 GB
INSTALLATION AND INITIAL OPERATION..........................................................................................37
INSTALLATION.......................................................................................................................39
Requirements to the Site of Installation............................................................................39
Placing the Print System..................................................................................................40
POSITIONING THE PRINT SYSTEM...........................................................................................41
CONNECTING THE PRINT SYSTEM ..........................................................................................43
Overview of the print system connectors..........................................................................44
Connection of the grounding cable...................................................................................45
Connecting to Supply Voltage..........................................................................................46
Connecting the optional Shaft Encoder............................................................................47
Connecting the optional Product Sensor..........................................................................48
INSTALLATION OF THE MARKOPRINT INTEGRA PP108..............................................................50
RINSING /CLEANING PRINT HEAD...........................................................................................51
WIPE NOZZLE PLATE .............................................................................................................51
Installation of an unfilled system ......................................................................................53
OPERATION ............................................................................................................................................56
USER INTERFACE OF THE PRINT SYSTEM ................................................................................56
SWITCH ON...........................................................................................................................57
SWITCH OFF .........................................................................................................................58
FILLING THE SYSTEM.............................................................................................................59
Insert the ink bottle...........................................................................................................59
PRINT STOP..........................................................................................................................61
PRINT START ........................................................................................................................61
SELECT PRINT IMAGE ............................................................................................................62
LOADING PRINT IMAGE...........................................................................................................63
Load print image with a USB-Stick...................................................................................64
TO SET THE PRINT START DELAY ............................................................................................65
Loading Print Image with iDesign.....................................................................................66
SETTING OF THE PARAMETER BY IDESIGN SOFTWARE (PRINT START DELAY)............................67
WEB-INTERFACE...................................................................................................................68
CONFIGURABLE IN-/OUTPUTS................................................................................................74
SETTINGS BY IDESIGN SOFTWARE..........................................................................................75
IDESIGN...................................................................................................................................................76
CREATE A PRINT IMAGE .........................................................................................................76
ETHERNET CONNECTION ESTABLISHING .................................................................................77
FAULTS....................................................................................................................................................78
SAFETY................................................................................................................................78
Staff ............................................................................................................................78
TROUBLESHOOTING TASKS....................................................................................................80
DISASSEMBLY........................................................................................................................................81
STAFF..................................................................................................................................81
DISASSEMBLY OF PRINT HEAD................................................................................................82
DISPOSAL.............................................................................................................................83
LIST OF ACCESSORIES AND SPARE PARTS.....................................................................................84
HMI-DISPLAY (HUMAN-MACHINE-INTERFACE) ........................................................................85
Description of the HMI-Display.........................................................................................86
APPENDIX ...............................................................................................................................................90
SOFTWARE-UPDATE .............................................................................................................90
Software-update with USB-Stick......................................................................................90
SOFTWARE-UPGRADE...........................................................................................................90

Contents 40075165 Markoprint integra PP 108
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CURRENT SOFTWARE VERSION ..............................................................................................90
USB-STICK FILES .................................................................................................................91
BOOT-LED MESSAGES..........................................................................................................92
PLUG CONNECTIONS .............................................................................................................93
Ethernet...........................................................................................................................93
USB A ............................................................................................................................93
Option ............................................................................................................................94
Splitter cable (72900545).................................................................................................95
Splitter cable HMI (40037993)..........................................................................................96
Adapter cable HMI (40038349)........................................................................................96
Sensors ...........................................................................................................................97
Encoder...........................................................................................................................97
Input / output connection for 15 pin Sub-D socket with examples.....................................98
Examples input: ...............................................................................................................98
Hose system..................................................................................................................100
Mac address..................................................................................................................101
TECHNICAL DRAWINGS ........................................................................................................102
System unit Markoprint integra PP108...........................................................................102
INSTRUCTION SHEET ...........................................................................................................103
PARAMETER LIST ................................................................................................................104

General Information 40075165 Markoprint integra PP 108
Page 6 of 104 GB
General Information
General Survey
Congratulations! You have purchased a high-quality print system. Our concern is to
make sure that you profit from this system to your entire satisfaction over many years. In
order to ensure this, we strongly recommend you to let our experienced specialists
perform the installation.
Limitation of Liability
All pieces of information and notes of this manual have been arranged in consideration
of applicable standards and regulations, state-of-the-art technology as well as our
cognition and experiences over many years.
The manufacturer assumes no liability for damages caused by:
Non-observance of this manual
Non-observance of the intended use
Use of unqualified personnel
Manipulations at the system
Technical changes
Use of spare parts that are not approved by the manufacturer
Contamination of the unit
not been stored in accordance with the intended use
The actual scope of delivery may differ from the explanations and illustrations provided
herein in the case of special designs, additional order options or after recent technical
changes.
The obligations of the supply contract the General Trading Conditions as well as the
Terms of Delivery of the manufacturer and the valid legal regulations at the moment of
conclusion of a contract generally apply.
Technical changes within the scope of improvement and development are subject to
change without notice.
Warranty Clause
The warranty conditions are conforming to the valid General Trading Conditions of the
manufacturer at the moment of purchase.
Warranty or repair claims against the manufacturer will be rejected if it is determined that
the unit has not been stored, installed, handled and maintained in accordance with the
intended use. Contamination of the unit, improper use or unauthorised changes or
repairs of the units are excluded from coverage by warranty.

General Information 40075165 Markoprint integra PP108
Page 7 of 104 GB
Cleaning and maintenance
There are no moving parts in the print head requiring regular maintenance.
However, for printing onto outer packaging (e.g. cartons, trays, sacks, etc.) it must be
expected that dust and fibre particles carried along are freed and adhere to the nozzle
plate of the print head. Over a period of time, this can lead to a worsening of the print
quality (see also  Chapter Faults, page 78).
If the dirt proves to be too stubborn and cannot be removed by wiping with a
cleaning pad or rinsing, please return the device to the manufacturer for
professional cleaning. Please note that this constitutes a service which entails
costs, even during the warranty period.
Copyright Protection
This documentation or parts of this documentation may only be copied, photocopied,
reproduced or translated into other languages for personal use. Without previous
expressed written permission of Weber Marking Systems GmbH a reproduction for
circulation to a third party is not permitted.
Purpose and Scope of this service manual
This manual enables safe and effective use of the Markoprint integra PP108.
The Operating manual is a component of the device and must be stored close to the
device to be accessible to the staff at all times. The staff must have read this manual
thoroughly and understand the content before starting any work. Compliance with all
safety notes and instructions given in this manual is a basic prerequisite to safe
operation.
Furthermore, the local accident prevention regulations and general safety provisions for
the area of application of the device are applicable.
Images in this manual serve to provide a basic understanding and may differ from the
actual device version.
In addition to this manual, the instructions in the annexure on the components included
are also applicable.

General Information 40075165 Markoprint integra PP108
Page 8 of 104 GB
Hints for Use of this Manual
Please find in the following a detailed explanation of the notations and representations
as used in this manual.
Keys and buttons which you must push appear in squared brackets.
Example: Push [Start] - button to save changes...
Procedures which should be followed in a specific order are listed in numbered
paragraphs.
Step
Procedure
1
Disconnect power plug
Important messages are written in bold text and/or highlighted in grey.
This is an example for an important message!
Special notes:

… refers to a chapter or document.
Images in this manual serve to provide a basic understanding and may differ
from the actual system version. Depictions may be stated without protection
device for clarification.

General Information 40075165 Markoprint integra PP108
Page 9 of 104 GB
Explanation of Technical Terms
Technical Term
Explanation
Conveyor
The conveyor transports the products, which should be
printed and pass them by the print head
DPI
Dots Per Inch
1 Inch = 25,4mm
Encoder
See shaft encoder
LED
Light emitting diode
Nozzle plate
On the nozzle plate are 500 nozzles arranged, which
ejected the ink.
Print direction
Direction of movement of the product on the conveyor belt
viewed from the control system in the print direction
Print intensity
Contrast of the print image. If necessary this parameter
must be changed to optimize the print image. A higher
intensity gives greater blackening and longer ink drying time
Print speed
Print speed = Speed of the conveyor. The speed of the
conveyor must be keep constant
Print start delay
Offset print, i.e. by how much is printing delayed in
millimeters after the product is detected by the light barrier.
Print width
The number of pixel can be increased or decreased using
this parameter. The print image becomes narrower or
wider.
Product sensor
A sensor for the detection of the product. Mostly used are
optical sensors (photo sensor, light barrier, reflex sensor)
Sensor
See Product-sensor
Shaft encoder
A shaft encoder is used for the automatic detection of the
conveyor speed and defines the print speed
Seiko
Manufacturer of the print head module

General Information 40075165 Markoprint integra PP108
Page 10 of 104 GB
Customer Service
Please contact your local distributor for technical information.
If failures at the print system occur, you should be prepared with the following
information:
Detailed error description.
All information on the name plate of the print system.
Version number of the system software and of the iDesign Software
Configuration (Print, Basic, Advanced, Pro)
Special functions of the software or hardware
When did the error occur for the first time?
Prior to call our hotline service, please have a look at the manual (  Chapter Faults,
Page 78) for potential references to eliminate the error.
Furthermore, our staffs are always interested in new information and experiences with
the use of the product and which may be valuable for improvements to our products.